TC3 Quench Performance Michael Tartaglia Fermilab TD Magnet Systems - - PowerPoint PPT Presentation

tc3 quench performance
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TC3 Quench Performance Michael Tartaglia Fermilab TD Magnet Systems - - PowerPoint PPT Presentation

MuCool_01 TC3 Quench Performance Michael Tartaglia Fermilab TD Magnet Systems 3/21/14 TC3 Temperature Profile 5 months to review, then implement improvements 1) Thermal shield (He boiloff gas return pipe & rib cage) 2) Careful MLI


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SLIDE 1

MuCool_01 TC3 Quench Performance

Michael Tartaglia Fermilab TD Magnet Systems 3/21/14

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SLIDE 2

TC3 Temperature Profile

NOTE: Cooling tube “bypass” (due to leak) is located at RTD2 location – worst cooling condition Temperatures are very stable, Eddy current heating is small: at 1.8 A/min dT=90mK at RTD2 (5.80K) 5 months to review, then implement improvements 1) Thermal shield (He boiloff gas return pipe & rib cage) 2) Careful MLI installation Good steady vacuum, P=4 ∙10-6 Torr

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SLIDE 3

Coupling Coil Construction

LHe Cooling Tube welded to outer Aluminum Ring Coil 1 Coil 8 Voltage Taps, protection diodes across each coil 12 layers per coil, stycast “wet layup” Cu/Nb-Ti Single Strand (L=600 H) Slip planes to reduce shear stress (?) There is no MICE Note or Publication

  • n the actual coil fabrication

(There are for prototype test coils)

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SLIDE 4

150A Field Profile On Solenoid

Coil 1 inner R Coil 8

  • uter R

Forces on Coils Axial Field at Coils 4,5 is near zero 765 N/m 450 N/m 630 N/m

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SLIDE 5

Quench Training

Main concerns: frictional energy release caused by 1) stick-slip motion of coil wrt structure, 2) epoxy cracking from stress; 3) conductor motion

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SLIDE 6

TC3 Q1 Iq=123.2A

Voltage Spike disturbance profiles are the same in all events; only the amplitude changes. Note coil 4 disturbance is always flat (suggesting radial coil motion?) Diodes turn on in the range

  • f 5 to 11 V (this is seen to

increase somewhat with quench current ~ B First “triggered” event is at about twice the current previously reached in Sept. 2013 (64A). The very first event seen in Sept. at 62A was a similar voltage spike.

dI/dt=0.6A/min

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SLIDE 7

TC3 Q2 Iq=126.5A

After this event, steps were taken to desensitize the quench protection half- coil difference signal. Quench Characterization system real time 8th coil voltage traces clearly show a lot of voltage spike activity (not just in coils 1,2,3), especially at higher

  • current. These are interpreted as the result of conductor motion in the

solenoid field. Clearly, not all disturbances result in a quench.

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SLIDE 8

TC3 Q3 Iq=127.7A Coil 1

All quench development plots shown on the same {V,t} scale 10ms Hcoil filter and raised threshold (4.5V) It is clear now that voltage spike disturbances can lead to a real quench at this low current.

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SLIDE 9

TC3 Q4 Iq=129.7A

10 ms filter and 4.5 V threshold is still susceptible to tripping on spikes… From here on a 15ms validation delay for half coil above threshold is required.

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SLIDE 10

TC3 Q5 Iq=140.2A Coil 1

Coil 5 is different here!

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SLIDE 11

TC3 Q6 Iq=138.5A Coil 1

Coil 5 is noisy hereafter

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SLIDE 12

TC3 Q7 Iq=143.1A Coil 1

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SLIDE 13

TC3 Q8 Iq=144.7A Coil 1

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SLIDE 14

TC3 Q9 Iq=145.3A Coil 1 dI/dt=0.9A/min

from here on

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SLIDE 15

TC3 Q10 Iq=133.8A Coil 1

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SLIDE 16

TC3 Q11 Iq=147.3A Coil 1

A look at LTS Leads:

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SLIDE 17

TC3 Q12 Iq=143.0A Coil 1

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SLIDE 18

TC3 Q13 Iq=144.1A Coil 1

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SLIDE 19

TC3 Q14 Iq=147.5A Coil 1

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SLIDE 20

TC3 Q15 Iq=155.7A Coil 1

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SLIDE 21

TC3 Q19 Iq=157.1A Coil 1

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SLIDE 22

TC3 Q20 Iq=160.8A Coil 1

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SLIDE 23

TC3 Q22 Iq=161.5A Coil 1

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SLIDE 24

TC3 Q23 Iq=162.6A Coil 1

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SLIDE 25

TC3 Q25 Iq=161.1A Coil 1

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SLIDE 26

TC3 Q26 Iq=168.9A Coil 1

Hall Probe (current)

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SLIDE 27

TC3 Q27 Iq=167.6A Coil 1

∫(I2dt)=0.115 MIITS

(relationship to hot spot temperature is not known!

  • H. Pan at LBNL is modeling this)

Previous calcs predicted 130K at 210 A, but under different assumptions; here we are forcing all diodes to conduct.

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SLIDE 28

TC3 Q28 Iq=171.9A Coil 1

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SLIDE 29

TC3 Q29 Iq=177.3A Coil 1

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SLIDE 30

TC3 Q30 Iq=178.2A Coil 1

Coil 2 also quenches

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SLIDE 31

TC3 Q32 Iq=184.6A Coil 1

Quench Developments are all VERY SIMILAR Variable delay between time of disturbance and start of quench propagation depends upon: 1) Energy deposited >MQE 2) Distance from high field region Need T> critical surface (r,z) Expect Coil 1 diode to conduct Sometime soon! (14.6V)

dI/dt=1.8A/min

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SLIDE 32

TC3 Q16 Iq=152.6A Coil 8

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SLIDE 33

TC3 Q17 Iq=150.8A Coil 8

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SLIDE 34

TC3 Q18 Iq=151.9A Coil 8

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SLIDE 35

TC3 Q24 Iq=166.1A Coil 8

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SLIDE 36

TC3 Q31 Iq=179.3A Coil 8 dI/dt=1.8A/min

from here on: 2 Pwr Supplies

PS turning

  • ff ?
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SLIDE 37

TC3 Q21 Iq=157.2A Coil 5,4

t( 5 ) = -.285 dV/dt(3V)=61 V/s t( 4 ) = -.235 dV/dt(3V)=65 t( 3 ) = -.130 dV/dt(3V)=93 t( 6 ) = -.130 dV/dt(3V)=35 Coils 3, 4, 5 motion at t=-.027 t( 2 ) = -.027 Quench starting in coils 5,4 must be at the coil end (axial field is small, radial field is maximal)

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SLIDE 38

Quench Velocity at 3V

Quench Characterization plots show that all quenches in a given coil, at very similar currents, develop in essentially the same way. Quench velocity appears to scale with the peak axial field on the quenching coil, as might be expected. Coil4/5 quench velocity is consistent with being at the coil end.

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SLIDE 39

Peak Surface Temperature vs Iq

Heng Pan at LBNL intends to model this.

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SLIDE 40

Superconducting Magnet Group

CC - Comments

3/21/2014

  • S. Caspi

40

  • Add the strain gauge map around the coil
  • Strain was converted into stress
  • Stress is influenced by bending structure (short coil)
  • Ratcheting and irreversible behavior suggests motion and

epoxy cracking as a cause of training

  • Voltage taps signals needs to be correlated with SG

behavior on location

  • Gauges that are most active during Q1-5 are SG1,2,5,7,8
  • Gauges that are most active during Q6-8 are SG2,4
  • (the current has not been corrected for a small offset)
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SLIDE 41

Superconducting Magnet Group

Deformed Shape warm/cold

3/21/2014

  • S. Caspi

41

(No Lorentz Forces in this picture)

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SLIDE 42

Superconducting Magnet Group

Change in Stress During Ramps 1-5

SG1 SG2

3/21/2014

  • S. Caspi

42

SG3 SG4 SG5 SG6 SG7 SG8

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SLIDE 43

Superconducting Magnet Group

Change in Stress During Ramps 6-8

SG1 SG2

3/21/2014

  • S. Caspi

43

SG3 SG4 SG5 SG6 SG7 SG8

Gauges show “racheting”, due to mechanical stress changes.

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SLIDE 44

Strain Gauge Response (from Shlomo)

… possibly unloading of coil pre-load with Lorentz force ~ I2

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SLIDE 45

Conclusion

STAY TUNED… 1) Try to complete quench training to 210 A + 2% 2 quenches/day: <1.8 A/quench> about 1-2 more weeks Reached Minimum acceptable current for MICE (>180 A) 2) “Soak Test” (run 24 hours at 210 A) 3) Thermal Cycle (~2 weeks) 4) Test Quench Re-Training (<2 weeks) DONE by ~ MAY ASC’14 Test Results Abstract accepted for Oral Presentation