[PPT] - T o r a y s A c t i o n f o r t h e G l o b a PowerPoint Presentation

SLIDE 1

13 October, 2011

K

u

j i S a s a k i

G e n e r a l M a n a g e r F i b e r s ＆T e x t i l e s G r e e n I n n

v

a t i

n

B u s i n e s s P l a n n i n g D e p t .

T

r

a y I n d u s t r i e s , I n c .

T

r

a y ’s A c t i

n

f

r

t h e G l

b

a l E n v i r

n

m e n t

ー T

b

u i l d a s u s t a i n a b l e L

w
C

a r b

n

S

c

i e t y ー

Symbol of Symbol of TORAY TORAY’ ’s s environmental action environmental action

SLIDE 2

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

1

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G

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e w E r a

f

E n v i r

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m e n t , R e s

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h a t i s L C M Ⅲ. T

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m e n t

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v

a t i

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p r

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u c t s ・L C A

c

a r b

n

f i b e r ・E n e r g y s a v e

H

E A T T E C H ・B i

m

a s s

P

L A , 3 G T ・R e c y c l e Ⅳ．C

n

c l u s i

n

Ⅴ．M e s s a g e

SLIDE 3

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

2

c

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G

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N

e w E r a

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E n v i r

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m e n t , R e s

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r c e , E n e r g y

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h a t i s L C M Ⅲ. T

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a y ’s A c t i

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p r

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f i b e r ・E n e r g y s a v e

H

E A T T E C H ・B i

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L A , 3 G T ・R e c y c l e Ⅳ．C

n

c l u s i

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Ⅴ．M e s s a g e

SLIDE 4

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

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〜〜

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F i b e r s & T e x t i l e s R e s i n s ・ F i l m s

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A d v a n c e d M a t e r i a l s

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a v i n g M a t e r i a l s B i

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Ⅰ． T

r

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i l e

SLIDE 5

C

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

4

N e t S a l e s b y S e g m e n t i n F Y 2 1 ( A c t u a l )

( ￥8 2 / U S $ )

N e t S a l e s b y S e g m e n t

i n F Y 2 1 ( A c t u a l )

( 3 8 % ) ( 2 5 % ) ( 1 7 % ) ( 1 2 % ) . 8 1 ( 4 % ) . 8 2 ( 4 % ) 7 . 1 2 4 . 6 6 3 . 2 2 . 1 7 1 8 . 8 B ｉｌｌｉｏｎU S $ C

n

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t h A g g r e s s i v e l y e x p a n d a s d r i v e r s

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F

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B u s i n e s s e s S t r a t e g i c a l l y E x p a n d i n g B u s i n e s s e s I n t e n s i v e l y D e v e l

p

i n g a n d E x p a n d i n g B u s i n e s s

F i b e r s a n d T e x t i l e s P l a s t i c s & C h e m i c a l s I T

R

e l a t e d P r

d

u c t s C a r b

n

F i b e r C

m

p

s

i t e M a t e r i a l s E n v i r

n

m e n t & E n g i n e e r i n g L i f e S c i e n c e &

t

h e r s

Ⅰ． T

r

a y ’s P r

f

i l e

SLIDE 6

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

5

M M e d i u m e d i u m

t

e r m m a n a g e m e n t p r

g

r a m t e r m m a n a g e m e n t p r

g

r a m “ “ A P A P

G

2 1 3 G 2 1 3 ” ”

Ⅰ． T

r

a y ’s P r

f

i l e

E xpand businesses in gr

wth business fields and r

egions E stablish a r

bust business footing by c ost r

educ tions

Key Pr inc iple

1.Green Green Innovation Innovation Business Expansion (GR) Project

2.Asia and Emerging Country Business Expansion (AE) Project 3.Total Cost Reduction (TC-II) Project

Group Group-

wide Projects for the

wide Projects for the Implementation of AP Implementation of AP-

G 2013

G 2013

SLIDE 7

C

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y r i g h t 2 1 1 T

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

6

c

n

t e n t s c

n

t e n t s

Ⅰ．T

r

a y ’s P r

f

i l e Ⅱ．T

r

a y ’s A p p r

a

c h t

G

l

b

a l E n v i r

n

m e n t a l I s s u e s

G

l

b

a l E n v i r

n

m e n t a l I s s u e s

N

e w E r a

f

E n v i r

n

m e n t , R e s

u

r c e , E n e r g y

W

h a t i s L C M Ⅲ. T

r

a y ’s A c t i

n

f

r

t h e G l

b

a l E n v i r

n

m e n t

G

r e e n I n n

v

a t i

n

p r

d

u c t s ・L C A

c

a r b

n

f i b e r ・E n e r g y s a v e

H

E A T T E C H ・B i

m

a s s

P

L A , 3 G T ・R e c y c l e Ⅳ．C

n

c l u s i

n

Ⅴ．M e s s a g e

SLIDE 8

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

7

G l

b

a l E n v i r

n

m e n t a l I s s u e s

③ ③Depletion of Depletion of Resources Resources

R e s

u

r c e P r

v

e n R e s e r v e s R / P R a t i

O

i l 1 , 1 8 8 . 6 G b a r r e l ( 2 4 ) 4 . 5 C

a

l 9 9 . 6 4 G t ( 2 4 ) 1 6 4 N a t u r a l g a s 1 7 9 T m 3 ( 2 4 ) 6 6 . 7 U r a n i u m 4 . 5 9 M t ( 2 3 ) 8 5

Depletion of Natural Resource

5 1 2 1 9 5 1 9 1 8 5

② ②Global Warming and CO Global Warming and CO2

2 Emission Increase

Emission Increase

Rising CO2 Conc. Increase of Average Temperature

T i m e ( b e f

r

e2 5 )

Increasing CO2 Emission

( S

u

r c e ： C l i m a t e C h a n g e 2 7 S y n t h e s i s R e p

r

t )

① ①Economic Growth and Population Explosion Economic Growth and Population Explosion

Increasing World Population Water Shortage

(source:WMI report(2006))

Peak Oil

( S

u

r c e ： C . J . C a m p b e l l e t a l , A S P O ( 2 4 ) )

・ I n c r e a s i n g E n e r g y C

n

s u m p t i

n

・ W a t e r S h

r

t a g e a n d W a t e r P

l

u t i

n

・ F

d

S h

r

t a g e ‥‥

1 9 N

w

2 3 1 . 6 b i l 6 . 5 b i l 8 . 5 b i l

World Population Energy Consumption 0

. 4 b t

n

9 b t

n

≧1 7 b t

n

(as petroleum)

Ⅱ． Toray’s Approach to Global Environmental Issues

SLIDE 9

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

8

Sustainable Society based on non-fossil resources and renewable energy Sustainable Society based on non Sustainable Society based on non-

fossil resources

fossil resources and renewable energy and renewable energy

① ① T h e r m a l p

w

e r g e n e r a t i

n

b y c

a

l / p e t r

l

e u m T h e r m a l p

w

e r g e n e r a t i

n

b y c

a

l / p e t r

l

e u m ② ② A u t

m
b

i l e f u e l e d b y G a s

l

i n e A u t

m
b

i l e f u e l e d b y G a s

l

i n e ③ ③ P e t r

c

h e m i c a l s a n d p

l

y m e r s P e t r

c

h e m i c a l s a n d p

l

y m e r s Mega-Consuming Society based on fossil fuel The 20th century The 20th century

The 21st century The 21st century ① ① P h

t
v
l

t a i c , W i n d P

w

e r , R e c h a r g e a b l e B a t t e r y P h

t
v
l

t a i c , W i n d P

w

e r , R e c h a r g e a b l e B a t t e r y ② ② E l e c t r i c V e h i c l e E l e c t r i c V e h i c l e ③ ③ B i

B

i

P
l

y m e r s P

l

y m e r s N e w E r a

f

E n v i r

n

m e n t , R e s

u

r c e , E n e r g y

Ⅱ． Toray’s Approach to Global Environmental Issues

SLIDE 10

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

9

economic growth economic growth

Ｔｏｒａｙ ‘ ｓｂａｓｉｃａｔｔｉｔｕｄｅL C M （ L i f e C y c l e M a n a g e m e n t ）

reducing environmental impact reducing environmental impact

L C M i s t h e i d e a

f

d e v e l

p

i n g a b u s i n e s s s t r a t e g y f

r

a l l c

r

p

r

a t e a c t i v i t i e s t h a t t a k e s i n t

a

c c

u

n t t h e e n v i r

n

m e n t a l b u r d e n a n d c

s

t i n t h e e n t i r e l i f e c y c l e

f

a p r

d

u c t

r

s e r v i c e w i t h t h e a i m t

a

c h i e v e s u s t a i n a b l e b a l a n c e b e t w e e n r e d u c i n g e n v i r

n

m e n t a l b u r d e n s , w h i l e s t i l l p r

m
t

i n g e c

n
m

i c g r

w

t h .

Ⅱ． Toray’s Approach to Global Environmental Issues

Compatible with each other Sustainable growth Sustainable growth

SLIDE 11

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

1

c

n

t e n t s c

n

t e n t s

Ⅰ．T

r

a y ’s P r

f

i l e Ⅱ．T

r

a y ’s A p p r

a

c h t

G

l

b

a l E n v i r

n

m e n t a l I s s u e s

G

l

b

a l E n v i r

n

m e n t a l I s s u e s

N

e w E r a

f

E n v i r

n

m e n t , R e s

u

r c e , E n e r g y

W

h a t i s L C M Ⅲ. T

r

a y ’s A c t i

n

f

r

t h e G l

b

a l E n v i r

n

m e n t

G

r e e n I n n

v

a t i

n

p r

d

u c t s ・L C A

c

a r b

n

f i b e r ・E n e r g y s a v e

H

E A T T E C H ・B i

m

a s s

P

L A , 3 G T ・R e c y c l e Ⅳ．C

n

c l u s i

n

Ⅴ．M e s s a g e

SLIDE 12

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

1 1 Energy Saving New Energy Resources Recycle Biomass Environmentally- friendly Products Water Treatment Air Purification

Measures against Global Warming Reduction of Environmental Burdens

Bio-based Polymer Products (Fibers, Plastics, Films) Light and high strength Materials carbon fiber for Automobile/Airplane for Wind Power Toray’ Advanced Materials Polymer Chemistry Biotechnology Organic synthetic Chemistry

Toray Core Technology

Nano- technology

Ⅲ.Toray’s Action for the Global Environment

S

l

u t i

n

t

G

l

b

a l E n v i r

n

m e n t a l I s s u e s

G

r e e n I n n

v

a t i

n

P r

d

u c t s

Green Innovation Technology

Functional textiles to reduce thermostat setting Material or chemical recycle textiles for uniform Heat resistant filter for air cleaning

SLIDE 13

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

1 2 Energy Saving New Energy Resources Recycle Biomass Environmentally- friendly Products Water Treatment Air Purification

Measures against Global Warming Reduction of Environmental Burdens

Bio-based Polymer Products (Fibers, Plastics, Films) Light and high strength Materials carbon fiber for Automobile/Airplane for Wind Power Toray’ Advanced Materials Polymer Chemistry Biotechnology Organic synthetic Chemistry

Toray Core Technology

Nano- technology

Ⅲ.Toray’s Action for the Global Environment

S

l

u t i

n

t

G

l

b

a l E n v i r

n

m e n t a l I s s u e s

G

r e e n I n n

v

a t i

n

P r

d

u c t s

Green Innovation Technology

Functional textiles to reduce thermostat setting Material or chemical recycle textiles for uniform Heat resistant filter for air cleaning

Secondly introduce three fiber’s environmentally- conscious products with points of ecological appeal At first we introduce carbon fiber’s contribution to reduce CO2 emission

SLIDE 14

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

1 3

L C A ( L i f e C y c l e A s s e s s m e n t )

1

Emission of Environmental Burden

A B C

Total

A+B+C+D D

ＺＺ Feedstock Use Production Disposal ＺＺ

Material mining Transportation →Raw materials

Use

Production disposal

L CA is a method to assess the environmental burdens and impact of

ur products through their entire life cycles.

G H G ( C O 2 ) 、 N O x 、 S

x

、 T

x

i c s u b s t a n c e …

Sum of Environmental burden through its life

Ⅲ.Toray’s Action for the Global Environment

SLIDE 15

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

1 4

L C A

2

【Ａｉｒｃｒａｆｔ】

1% 99%

【Ａｕｔｏｍｏｂｉｌｅ】

83% 2%

Disposal stage

For reducing the total ＣＯ

２emission globally,

both Use stage and Production stage should be considered LCA approach is the most effective method

16%

LCA

existing technology

CO2 emission by sector in 2008

Industry (420)

Ind. Process (51)

Transport (236) Residential (172) Others (232) Energy convert(78) Disposal (28)

Total： 1217

production 471 （ 39%） Use 640 （ 53%） Others 106 （ 9%）

＜Unit: Mton＞

Conventional car Use stage Production stage

Ⅲ.Toray’s Action for the Global Environment

SLIDE 16

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

1 5

1 2 3 4 5 6 7 8 C

n

v e n t i

n

a l p l a n e C F R P p l a n e

B

d

y w e i g h t （ t

n

）

O t h e r s C F R P T i S t e e l A L

CFRP* Aircraft

(*carbon fiber reinforced plastic)

（ Based on material ratio of 787） CFRP: 50% (24 ton)

Primary structures
Secondary structures

CFRP: 3% (1.8 ton)

Secondary structures

Boeing767-300 White Body Weight 60→48ton (▲20%)

9% Reduction in Total Weight

Al Steel Ti ＣＦＲＰ

Body Fuel Payload ６０ｔ４８ｔ１３ｔ１３ｔ６１ｔ６１ｔ

Conventional plane: 134 ton in total CFRP plane:122 ton in total

Al

(JCMA: The Japan Carbon Fiber Manufacturers Association)

50% of Structures: CFRP Structure Weight: 20% Reduction

CFRP airplane model (same material ratio as Boeing787)

L C A e x a m p l e

c

a r b

n

f i b e r ( a i r c r a f t )

Conventional Aircraft

vs vs

Ⅲ.Toray’s Action for the Global Environment

SLIDE 17

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

1 6

原材料～製造使用（ 10年）組立廃棄

p

t

e n t i a l a m

u

n t

f

C O 2 e m i s s i

n

r e d u c t i

n

4 1 m i l l i

n

t

n

／y e a r a m

u

n t

f

ＣＯ

2e

m i s s i

n

r e d u c t i

n

2 7 , t

n

／ 1 c a r g

・

1 y e a r s

+ 2 ▲8 ▲2 6 , ▲２７ , ０００

material asse mbly flight (10years) dis posal

＋＋＋

７００＋３ ,８００＋３９０ ,０００＋０＝

t

t

a l

＝

３９５ ,０００９００＋３ ,０００＋３６４ ,０００＋０＝３６８ ,０００ < d i f f e r e n c e >

C O 2 e m i s s i

n

（ t

n

/ c a r g

）

Conventional plane

20%lightweight 20%lightweight

CFRP 50% plane

2,700 ton-CO2/1year x 15,000 cargos ( over 100-seat aircraft )

Convert to 1year Convert to 1year

L C A e x a m p l e

c

a r b

n

f i b e r ( a i r c r a f t )

Ⅲ.Toray’s Action for the Global Environment

SLIDE 18

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

1 7

E n e r g y s a v i n g

W

a r m i n n e r c l

t

h

Water vapor

Heat generation

space of micro acrylic

Heart retention

rayon

atypical cross-section Quick dry ＜＜Heat generation Heat generation＞＞

■Rayon absorbs water vapor from human skin and the movement of the H2O molecule

creates kinetic energy that converts to thermal energy, thereby generating heat. ＜＜Heat retention Heat retention＞＞

■Heat is maintained by the adiabatic effect that is made from air spaces between the

micro acrylic fibers. ＜＜Quick dry Quick dry＞＞

■Atypical polyester that increase surface area by having a star shape absorbs and

diffuses water, while also alleviating the uncomfortable feeling of a wet skin surface.

Mechanism why it’s warm despite its thinness

skin

A p p e a l p

i

n t : E n e r g y s a v i n g b y r e d u c i n g t h e r m

s

t a t s e t t i n g s A p p e a l p

i

n t : E n e r g y s a v i n g b y r e d u c i n g t h e r m

s

t a t s e t t i n g s T a r g e t : G e n e r a l C

n

s u m e r T a r g e t : G e n e r a l C

n

s u m e r

Ⅲ.Toray’s Action for the Global Environment

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p

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

1 8

E n e r g y s a v i n g

v

e r i f i c a t i

n
f

H E A T T E C H ’s e f f e c t

１． V e r i f i c a t i

n
f

t h e e f f e c t

n

r e d u c t i

n

t h e r m

s

t a t s e t t i n g

Determine how many degrees Celsius the thermostat setting can be reduced by virtue of wearing HEATTECH through experiments that scientifically and quantitatively compare the effects* of HEATTECH with cotton inner cloth. (*Compared with cotton innerwear of the same shape and thickness)

１． V e r i f i c a t i

n
f

t h e e f f e c t

n

r e d u c t i

n

t h e r m

s

t a t s e t t i n g

Determine how many degrees Celsius the thermostat setting can be reduced by virtue of wearing HEATTECH through experiments that scientifically and quantitatively compare the effects* of HEATTECH with cotton inner cloth. (*Compared with cotton innerwear of the same shape and thickness)

＜n u m b e r

f

m

n

i t

r

＞８

p e r s

n

s

measure degrees of room temperature when person’s temperature inside clothing is comfortable 30℃ measure degrees of room temperature when mannequin’s temperature inside clothing is comfortable 33℃(corresponds to 30℃ within the garment, a comfortable setting for human)

m a l e ４、 f e m a l e ４ a g e s 2 ～6

【 conclusion】

・ cotton ：１７ . ０℃ ・ H E A T T E C H ：１６ . １℃ （２） Step 2: Experiment with thermal mannequin (to resolve the difference among individual subjects) （１） Step1: Experiment with human subjects

D i f f e r e n c e

１

. ０℃

・ cotton ：１７ . ２℃ ・ H E A T T E C H : １６．２℃

D i f f e r e n c e

.

9℃

Ⅲ.Toray’s Action for the Global Environment

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p

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

1 9

2 5 5 7 5 1 1 2 5

綿インナーヒートテックＣＯ２排出量( k g

C

O 2 e q ／着・ 1 シーズン)

製造使用処分

0.5 0.8 89 0.09 102 0.07 ▲ ▲13kg 13kg

2 5 5 7 5 1 1 2 5

綿インナーヒートテックＣＯ２排出量( k g

C

O 2 e q ／着・ 1 シーズン)

製造使用処分

0.5 0.8 89 0.09 102 0.07 ▲ ▲13kg 13kg

E n e r g y s a v i n g

H

E A T T E C H L C A

1 . ℃ r e d u c t i

n

i n t h e r m

s

t a t s e t t i n g s Impact on CO2 emissions during the product lifecycle*1

M a n u f a c t u r i n g : + . 3 k g

C

O

2

/ g a r m e n t p e r w i n t e r

W e a r ;

1

3

k g

C

O

2

/ g a r m e n t p e r w i n t e r

( d u e t

l
w

e r t h e r m

s

t a t t e m p e r a t u r e s e t t i n g )

D i s p

s

a l : + . 2

k g

C

O

2

/ g a r m e n t p e r w i n t e r

C O

２ r

e d u c t i

n

1 3 k g

C

O

2

p e r g a r m e n t p e r w i n t e r

Effects of wearing HEATTECH (compared with cotton innerwear)

*1) Lifecycle: Total estimate including materials and manufacturing through to use and disposal

cotton cotton

HEATTECH HEATTECH

Manufacturing Manufacturing Using Using Disposal Disposal

CO2emission(kg CO2emission(kg-

co2eq/1peice

co2eq/1peice・・ 1season) 1season) LCA LCA

Ⅲ.Toray’s Action for the Global Environment

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

2

E n e r g y s a v i n g

t

h e i m p a c t

f

8 m i l p i e c e s

The effect of CO2 reduction derived from 80 million pieces The effect of CO2 reduction derived from 80 million pieces

13kg 13kg-

co2/garment

co2/garment・・ season x season x 80,000,000 80,000,000 HEATTECH = HEATTECH = 1,040,000

1,040,000 ton

ton-

co2

co2

equating to cedar tree equating to cedar tree 74,290,000 74,290,000 pieces = forest area of pieces = forest area of 831k 831k㎡

㎡

40% size of New Taipei City 40% size of New Taipei City

T h e a m

u

n t

f

C O

2

e m i s s i

n

s r e d u c e d b y H E A T T E C H g a r m e n t i s n e a r l y e q u i v a l e n t t

t

h e a m

u

n t

f

C O

2

a b s

r

b e d b y a 5

y

e a r

l

d c e d a r t r e e E q u a t e s t

Ⅲ.Toray’s Action for the Global Environment

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p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

2 1

E n e r g y s a v i n g

t

h e e f f e c t

f

e n e r g y s a v i n g

58w 58w/ family unit x / family unit x 10,000,000 10,000,000 family unit = family unit = 580,000 580,000 kw kw 1 . ℃ r e d u c t i

n

i n t h e r m

s

t a t s e t t i n g s The amount of reduction of power consumption is The amount of reduction of power consumption is

58w 58w per family unit

per family unit

We Japanese face electric power shortage because of nuclear powe We Japanese face electric power shortage because of nuclear power outage. r outage. (operation rate is 40% lower) (operation rate is 40% lower) The GOJ declared that the power shortage this winter will be The GOJ declared that the power shortage this winter will be 1,130,000kw 1,130,000kw If 10 mil family unit cut off 1 If 10 mil family unit cut off 1℃ ℃ in thermostat setting due to wearing HEATTECH, in thermostat setting due to wearing HEATTECH, half of power shortage is improved. half of power shortage is improved.

This is the big appeal point! This is the big appeal point!

Ⅲ.Toray’s Action for the Global Environment

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p

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r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

2 2

E n e r g y s a v i n g

a

r t i c l e r e g a r d i n g H E A T T E C H

日経新聞日経新聞8/26 8/26 読売新聞読売新聞8/26 8/26 毎日新聞毎日新聞8/26 8/26 産経新聞産経新聞8/26 8/26

definition definition regarding energy regarding energy saving saving

At a press conference on August 25, At a press conference on August 25, Uniqlo Uniqlo and Toray and Toray announced their HEATTECH sales target for 2011 and the announced their HEATTECH sales target for 2011 and the potential for efficient energy saving of this product. potential for efficient energy saving of this product. The next day, major newspapers wrote about it. The next day, major newspapers wrote about it.

Ⅲ.Toray’s Action for the Global Environment

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

2 3

Life Cycle of Feedstock Depletion of Fossil Resources

Fossil Resources

Power Feedstock Heat

2010 2050 ・・・ Biomass Feedstock New Energy Resources Incineration Disposal

Biomass Feedstock Biomass Feedstock Polymer Polymer Bio-based Polymer Products （Plastics・Films・Fibers） Bio-based Polymer Products （Plastics・Films・Fibers）ＣＯ２ Water

Photo synthesis Incineration /Decomposition Fermentation

Renewable

Monomer Monomer

Polymer Polymer Fossil Material Fossil Material Fossil-based Polymer Products Fossil-based Polymer Products Polymerization Monomer Monomer Petroleum Refinery & Synthesis Recycle

C. J. Campbell, et al.

ASPO (2004)

（ year）

B i

m

a s s

I

n n

v

a t i v e m a t e r i a l s f

r

f i b e r s

A p p e a l p

i

n t : C

n

s e r v i n g l i m i t e d f

s

s i l r e s

u

r c e s A p p e a l p

i

n t : C

n

s e r v i n g l i m i t e d f

s

s i l r e s

u

r c e s T a r g e t : C

m

p a n i e s T a r g e t : C

m

p a n i e s

Ⅲ.Toray’s Action for the Global Environment

SLIDE 25

C

p

y r i g h t 2 1 1 T

r

a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

2 4

B i

m

a s s

T

O R A Y ’s c

m

m e r c i a l i z a t i

n

b i

b

a s e d p

l

y m e r

1,3-propanediol Lactic acid Sebacic acid Modified cellulose

3GT “sorona” PLA”Ingeo” Nylon610 Thermoplastic Cellulose Polymer Fibers＆textiles Brand name

Fitty Ecodear Amilan Foresse

1 . T

r

a y ’s B i

b

a s e d P

l

y m e r

Biomass Biomass conversion technology Improving property technology to use biopolymer

3GT 3GT PLA PLA Heat Heat-

shrinkage

shrinkage Durability Durability Hydrolysis Hydrolysis Low Heat Low Heat-

resistant

resistant Durability Durability

3 G T

p e t r

l

e u m b a s e d m a t e r i a l

P L A

p e t r

l

e u m b a s e d m a t e r i a l

2 . T

r

a y ’s t e c h n

l
g

y

<Property problem> <Property problem> <complex technology> <complex technology>

by DuPont by NatureWorks

Ⅲ.Toray’s Action for the Global Environment

SLIDE 26

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

2 5

B i

m

a s s

a

p p l i c a t i

n

s

L u g g a g e t r i m : P L A H e a d l i n i n g : 3 G T D

r

t r i m b a s e m a t e r i a l : P L A S u n v i s

r

: 3 G T P i l l a r : 3 G T F l

r

m a t : P L A

<automotive> <automotive>

<anti <anti-

desertification>

desertification> PLA Tubes PLA Tubes <household goods/others> <household goods/others>

disposal disposal net PLA net PLA

Net for Net for preventing preventing animal damage animal damage

fiber fill fiber fill PLA PLA tea bag tea bag PLA PLA Apparel Apparel 3GT 3GT Ⅲ.Toray’s Action for the Global Environment

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

2 6

B i

m

a s s

L

C A

PLA PLA “ “Ingeo Ingeo” ” 3GT 3GT “ “sorona sorona” ”

Ⅲ.Toray’s Action for the Global Environment

SLIDE 28

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

2 7

R e c y c l e

T
r

a y ’s r e c y c l i n g s y s t e m

Reproduction Reproduction Collection and Circulation Collection and Circulation

–Less Energy Recycling– TORAY’s Total Recycling for Fibers & Textiles

A p p e a l p

i

n t : A p p e a l p

i

n t : c

n

s e r v i n g l i m i t e d f

s

s i l r e s

u

r c e c

n

s e r v i n g l i m i t e d f

s

s i l r e s

u

r c e T a r g e t : c

m

p a n y T a r g e t : c

m

p a n y

Ⅲ.Toray’s Action for the Global Environment

SLIDE 29

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

2 8

R e c y c l e

Collection and Circulation Recycling :

: Toray’s Joint Work with Patagonia

TORAY TORAY Consumers

Nylon6 Fabrics Nylon6 Fibers Pre-treatment

Removal of Non-Nylon6 Substance (zipper, button, etc.)

Chemical Recycle (Depolymerization)

Polymerization Synthesis Spinning, Weaving Sales Raw material Cyclohexane

Nylon6 Process Waste

Collection

Patagonia Patagonia

Sales Sales

2000 stores in 12 countries

Caprolactam Crude Caprolactam

Online

Purification

Ⅲ.Toray’s Action for the Global Environment

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

2 9

R e c y c l e

Collected

Plastic Bottles

Reproduction Recycling : material recycling (PET Recycling Type)

Apparel Makers, etc.

Fabrics Non-woven Fabrics, Fiberfill

Filament yarn & Staple fiber

TORAY TORAY Consumers

Private firms, governmental offices

Pellets

Scrap film, fiber, Fabrics

TORAY TORAY

Ⅲ.Toray’s Action for the Global Environment

SLIDE 31

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

3

‥‥‥ ‥‥‥ ‥‥‥ ‥‥‥

【 chemical recycle : PET100% Uniform 】

m a t e r i a l m a n u f a c t u r i n g u s e d i s p

s

a l

L C A

v i r g i n １５ . ７７ . ７０７ . ６３１ . ０ r e c y c l e １３ . ０９ . ５０６ . １２８ . ６ m a t e r i a l m a n u f a c t u r i n g u s e d i s p

s

a l

L C A

v i r g i n １０ . ４５ . １０５ . １２０ . ６ r e c y c l e ８ . ６５ . ２０４ . ３１８ . １

ＣＯ

２r

e d u c t i

n

２ . ４

（ k g

C

O

2

／k g ）

２ . ５

（ k g

C

O

2

／k g ）

【 material recycle : PET100% Nonwoven 】 T h e a m

u

n t

f

T

r

a y ’ s r e c y c l i n g f i b e r

18,000

t

n

/ y e a r

R e c y c l e

L

C A

Impact on CO2 emissions during the product lifecycle

ＣＯ

２r

e d u c t i

n

Cedar tree 3.1million

＝ × ×

2.4 k g

C

O 2 / k g

equates to equates to

43,000

( t

n
C

O 2 / y e a r )

calculating through basket method calculating through basket method

Ⅲ.Toray’s Action for the Global Environment

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

3 1

c

n

t e n t s c

n

t e n t s

Ⅰ．T

r

a y ’s P r

f

i l e Ⅱ．T

r

a y ’s A p p r

a

c h t

G

l

b

a l E n v i r

n

m e n t a l I s s u e s

G

l

b

a l E n v i r

n

m e n t a l I s s u e s

N

e w E r a

f

E n v i r

n

m e n t , R e s

u

r c e , E n e r g y

W

h a t i s L C M Ⅲ. T

r

a y ’s A c t i

n

f

r

t h e G l

b

a l E n v i r

n

m e n t

G

r e e n I n n

v

a t i

n

p r

d

u c t s ・L C A

c

a r b

n

f i b e r ・E n e r g y s a v e

H

E A T T E C H ・B i

m

a s s

P

L A , 3 G T ・R e c y c l e Ⅳ．C

n

c l u s i

n

Ⅴ．M e s s a g e

SLIDE 33

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a y I n d u s t r i e s , I n c . A l l R i g h t s R e s e r v e d .

3 2

Ⅳ. C

n

c l u s i

n

Ⅰ Ⅰ．． All Toray group company members share the global issues and addr All Toray group company members share the global issues and address ess to to expand the Green Innovation business. expand the Green Innovation business. Ⅱ Ⅱ．． Viewed from an LCA perspective, generally the amount of CO2 emis Viewed from an LCA perspective, generally the amount of CO2 emission sion during usage is more than that during manufacturing. Ther during usage is more than that during manufacturing. Therefore it is efore it is important to reduce CO2 emissions not only during manufact important to reduce CO2 emissions not only during manufacturing but uring but also during usage. also during usage. Ⅲ Ⅲ．． HEATTECH HEATTECH’ ’s s match of efficiency and price caused a big hit in Japan match of efficiency and price caused a big hit in Japan and the Japanese accept its effect of energy saving under and the Japanese accept its effect of energy saving under recent power recent power shortage conditions. To visualize the environmental effect shortage conditions. To visualize the environmental effect by LCA is by LCA is the efficient way for consumers the efficient way for consumers. . Ⅳ Ⅳ．． Biomass and recycling products Biomass and recycling products are not expanding because of more are not expanding because of more expensive cost than conventional one. Despite these premiu expensive cost than conventional one. Despite these premium costs, the m costs, the environmentally conscious image that these products portra environmentally conscious image that these products portray can be y can be used as a form marketing to offset the costs and help ecol used as a form marketing to offset the costs and help ecology. As

gy. As

technologies advance and new methods are developed in this technologies advance and new methods are developed in this area, area, costs will be reduced and these products will take off. costs will be reduced and these products will take off.

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3 3

Ⅴ. M e s s a g e We would like to express our gratitude and say We would like to express our gratitude and say “ “Thank You Thank You” ” for the aid and support we received from all countries in the for the aid and support we received from all countries in the wake of Japan wake of Japan’ ’s triple disaster this past Spring. s triple disaster this past Spring. The huge disaster on March 11 The huge disaster on March 11th

th changed Japan

changed Japan’ ’s way of life. s way of life. We are more conscious of energy saving than before, and We are more conscious of energy saving than before, and therefore eco therefore eco-

conscious products

conscious products are acceptable for us now. are acceptable for us now. The catastrophe taught us that we can change our lifestyle for The catastrophe taught us that we can change our lifestyle for the better. the better. Internationally, we will all have to change our way of life Internationally, we will all have to change our way of life towards more sustainable and eco towards more sustainable and eco-

friendly activities in the

friendly activities in the future. future.

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3 4

T h a n k y

u

f

r

y

u

r a t t e n t i

n