SUPPORT FOR FIELD APPLICATIONS GMAW-FCAW Orbi-MIG II-K Head Field - - PowerPoint PPT Presentation

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SUPPORT FOR FIELD APPLICATIONS GMAW-FCAW Orbi-MIG II-K Head Field - - PowerPoint PPT Presentation

LIBURDI-DIMETRICS ORBITAL WELD SYSTEMS AND SUPPORT FOR FIELD APPLICATIONS GMAW-FCAW Orbi-MIG II-K Head Field Applications West Closure, New Orleans The Orbi-MIG II- K Head weld system was used to weld double wall fuel pipes which transport


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SLIDE 1

LIBURDI-DIMETRICS ORBITAL WELD SYSTEMS AND SUPPORT FOR FIELD APPLICATIONS

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SLIDE 2

GMAW-FCAW

Orbi-MIG II-K Head Field Applications

West Closure, New Orleans

The Orbi-MIG II- K Head weld system was used to weld double wall fuel pipes which transport fuel from onsite backup fuel farms to the pump station in emergency situations. Pipe Size: 3” and 6”, Sch.40 Material: Carbon Steel

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SLIDE 3

GMAW-FCAW

Orbi-MIG II-K Head Field Applications

West Closure, New Orleans

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SLIDE 4

GMAW-FCAW

Orbi-MIG II-K Head Field Applications

Kearl Oil Sands, Alberta

Our automated weld heads, (K Head) were used to weld process piping used in the oil retrieval process for the oil sands project Pipe Size: 12”- 42”, WT: Sch. 40, Sch. 80 Material: P11

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SLIDE 5

GMAW-FCAW

Orbi-MIG II-K Head Field Applications

Kearl Oil Sands, Alberta

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SLIDE 6

GMAW-FCAW

Orbi-MIG II-K Head Field Applications

Thermal Solar, Indiantown, Florida

The Orbi-MIG II- K Head weld system was used to weld the large diameter supply lines for this Thermal Solar Plant Pipe Size: 8”-30” , Sch.40 Material: Carbon Steel Number of Joints: 600 Reject Rate: 0.6%

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SLIDE 7

GMAW-FCAW

Orbi-MIG II-K Head Field Applications

Thermal Solar, Florida

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SLIDE 8

GMAW-FCAW

Orbi-MIG II-K Head Field Applications

Bechtel, Trimble Project, Kentucky

The Orbi-MIG II- K Head weld system was used to weld piping spools with FCAW on the TC2 pulverized coal super critical generating station project. Pipe Size: Various sizes and WT’s, up to 3” WT Material: P91 , P22

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SLIDE 9

GMAW-FCAW

Orbi-MIG II-K Head Field Applications

Bechtel, Trimble Project, Kentucky

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SLIDE 10

Project Overview

Orbi-MIG II-K Head Field Applications

Forrest Kerr Hydro-Electric Project, British Columbia

Our automated weld heads, (K Head) were used to weld large diameter penstocks used to supply water to the turbines Pipe Size: 9’-2” ID, WT: 1” and ¾” Number of Welds: 27 Reject Rate: 0% ( UT, MT, and VT) Material: SA 516 Gr. 70N

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SLIDE 11

Project Overview

Orbi-MIG II-K Head Field Applications

Forrest Kerr Hydro-Electric Project, British Columbia

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SLIDE 12

Project Overview

Orbi-MIG II-K Head Field Applications

Forrest Kerr Hydro-Electric Project, British Columbia

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SLIDE 13

GMAW-FCAW

Orbi-MIG II-K Head Shop Applications

M&D, Huntsville, Alabama

The Orbi-MIG II- K Head weld system was used to weld pipe spools in both the fixed 5G, 2G and Rolled 1G positions Pipe Size: 8-24” Sch. 40 Material: Carbon Steel

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SLIDE 14

GMAW-FCAW

Orbi-MIG II-K Head Shop Applications

M&D, Huntsville, Alabama

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SLIDE 15

GTAW

Standard Features

  • Water cooled 200 Amp 100% duty cycle torch
  • Servo controlled AVC, Travel, Wire Feed, and

Oscillation

  • Direct drive travel and top-loading electrode

provide quick and easy set-up

  • State-of-the-art gas delivery with clear shield cup

for excellent arc visibility and gas coverage

  • Adjustable Lead/Lag torch angle
  • Horizontal and vertical adjustment wire entry

J Head System Overview

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SLIDE 16

GTAW

J Head System Field Applications

Suncor Refinery, Sarnia, Ontario

The J Head confined space weld tool was used to weld in replacement pass tubes of a Reformer Furnace; old to new material ( in service since the 1970’s) and new to new material. Tube Size: 4.5” OD , 0.437” WT Material: P22 Number of Joints: 26 Reject Rate: 3% ( Porosity sub surface, one weld)

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SLIDE 17

GTAW

J Head System Field Applications

Suncor Refinery, Sarnia, Ontario

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GTAW

J Head System Field Applications

Big Cajun II, New Roads, Louisiana

The J Head confined space weld tool was used to weld in replacement boiler tubes Pipe Size: 2” OD , Sch. 80 WT Material: Carbon Steel

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SLIDE 19

GTAW

J Head System Field Applications

Big Cajun II, New Roads, Louisiana

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GTAW

J Head System Field Applications

US Steel, Nanticoke, Ontario

The J Head confined space weld tool was used to weld in replacement tubes of an economizer heater Pipe Size: 2” , Sch. 80 WT Material: Carbon Steel Number of Joints: 52 Reject Rate: 0%

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GTAW

J Head System Field Applications

US Steel, Nanticoke, Ontario

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SLIDE 22

GTAW

H Head System Field Applications

Ningde Nuclear Site, China

The H Head modular wed head system was selected with NG to weld the primary loop systems of the CPR 1000 Nuclear Reactor Pipe Size: 32.78”-38.43” OD, 2.64”-3.77” WT Material: 304L Number of Joints: 48 Reject Rate: 0%

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SLIDE 23

GTAW

H Head System Field Applications

Ningde Nuclear Site, China

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SLIDE 24

GTAW

F Head System Field Applications

Sithe Global Gorway Station, Toronto, Ontario

The F Head along with the GT VI power system was used to weld the hot reheat piping and main steam lines of this co generation generating station. Pipe Size: 14” -24” OD, up to 3” WT Material: P91

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GTAW

F Head System Field Applications

Sithe Global Gorway Station, Toronto, Ontario

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Support Services

Training

Liburdi offers formal training in

  • rbital welding

and in electrical technician maintenance. LDS™ training programs have evolved over the years, from our “UA adopted” 40 hour intensive beginner welding course to customized client specific programs. UA Course #481

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SLIDE 27

Support Services

Equipment and Parts

Extensive Rental Fleet Consisting of the Following:

  • P300 Power Sources
  • Gold Track V Power Sources- Hot/Cold Wire
  • Gold Track VI Power Sources
  • PTW 160 Power Sources
  • Orbi-MIG II FCAW-GMAW
  • K Head
  • J Head
  • F Head
  • G Head
  • L Series Fusion Heads
  • Custom Heads
  • Parts Inventory to Support Equipment

Local Support for Equipment , Parts and Services

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SLIDE 28

Support Services

Field Support and Services

LDC-Houston Offers the Following:

  • Field Support for Client Projects:
  • E Tech Support
  • Weld Tech Support
  • Technical Supervision
  • Weld Techs for Welding
  • Welder Qualification
  • Project Management
  • Holders of National Board “R” Stamp
  • Holders of ASME “S” and “PP” Stamps
  • Specialized Engineering Support:
  • Welding
  • Metallurgy
  • Mechanical
  • Electrical
  • Software
  • Automation