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Simulation and Visualization Tool Design for Robot Software Zhou Lu, Tjalling Ran and Jan Broenink Robotics and Mechatronics, University of Twente August 22, 2016 Outline Introduction Design of Simulation Visualizing Simulation


  1. Simulation and Visualization Tool Design for Robot Software Zhou Lu, Tjalling Ran and Jan Broenink Robotics and Mechatronics, University of Twente August 22, 2016

  2. Outline ◮ Introduction ◮ Design of Simulation ◮ Visualizing Simulation Results ◮ Results ◮ Conclusions and Recommendations [ Z. Lu ] 2/18

  3. Introduction - Context ◮ Cyber-Physical Systems (CPS) co-design: why challenging? ◮ Combine multiple different engineering disciplines/domains ◮ Seamless interaction with physical environments ◮ Concurrency is intrinsically presented in CPS ◮ Most CPS are safety-critical [ Z. Lu ] 3/18

  4. Introduction - Related Work ◮ Design CPS using Model-Driven Design (MDD) ◮ Models can be formalized and checked ◮ Modelled systems can be tested and simulated off-line ◮ Ease tedious and error-prone concurrent software development Electronics design Software design Controller design Mechanics design Legend a) b) d) e) TERRA ECS software 1 Plant dynamics architecture 20-sim c) (G)UI, Supervisory, Control laws (co) simulation 2 Plant dynamics Sequence, Safety (Loop control,CT) Time Triggered & Plant dynamics 3a Discrete Event software & 3D animation Simulation time Real-time Target I/O Plant model 3b (RT sim) execution platform stub Target I/O Real plant 4 execution platform [ Z. Lu ] 4/18

  5. Introduction - Problem Statements and Motivation ◮ Iterative and incremental design and development in MDD ◮ Sufficient verification and/or validation of models are required ◮ MDD in CPS: different domain models are involved ◮ Discrete-Event and Continuous-Time domains ◮ Co-simulation is needed to support co-design ◮ Current infrastructure: TERRA ◮ Does not provide sufficient simulation nor visualization facilities [ Z. Lu ] 5/18

  6. fi Design of Simulation - Obtain Executable Models ◮ Executable models ◮ Executability: depends more on execution tools ◮ Execution tools: depend on assessment requirements ◮ Required assessments in CPS ◮ Process execution order ◮ Results of algorithms [ Z. Lu ] 6/18

  7. Design of Simulation - Obtain Executable Models conforms to DSL meta-model Model ◮ Executable models ◮ Executability: depends more DSL Lexical Analysis on execution tools DSL Syntactic Analysis ◮ Execution tools: depend on assessment requirements Virtual Execution Real Execution Environment Environment ◮ Required assessments in CPS Source Intermediate platform Code ◮ Process execution order Representation speci fi cation static ◮ Results of algorithms libraries Source Code shared Execution Compiler ◮ Two strategies to obtain libraries (Simulation) Engine Machine Code executable models (Assemble, Java Bytecode...) ◮ Model interpretation Model Interpretation Code Generation ◮ Code generation Strategy Strategy [ Z. Lu ] 6/18

  8. Design of Simulation - Analysis conforms to DSL meta-model Model ◮ Model Interpretation DSL Lexical Analysis ◮ Relies on the existence of a DSL Syntactic Analysis Virtual Execution Environment (VEE) Virtual Execution Real Execution ◮ Interpretation can be done Environment Environment Source dynamically Intermediate platform Code speci fi cation Representation ◮ Code generation static libraries Source Code ◮ Uses M2T transformation to shared Execution Compiler libraries (Simulation) generate lower-level system Engine Machine Code (Assemble, representation Java Bytecode...) ◮ Platform-dependent Model Interpretation Code Generation Strategy Strategy [ Z. Lu ] 7/18

  9. Design of Simulation - Analysis ◮ From a practical perspective: code generation is preferred ◮ Control algorithms generated from 20-sim must be taken into account ◮ TERRA is able to generate C++ code ◮ Model interpretation will just be simulation without code implementation [ Z. Lu ] 8/18

  10. Design of Simulation - Analysis ◮ Coupling strategies ◮ Loose-Coupling Execution ◮ Generate source code from different models ◮ Generate APIs for interacting purpose ◮ Execution coordinator ◮ Tight-Coupling Execution ◮ Integrate different models by using M2M transformations ◮ Generate code from an integrated model [ Z. Lu ] 9/18

  11. Design of Simulation - A hybrid simulation approach ◮ Tight-Coupling Execution ◮ Integrate 20-sim controller model into TERRA ◮ Generate code from the integrated model Step1 Step2 Step3 Edit Models (Co) Simulation Visualization 20-sim Controller Plant FMU Model Execution Dynamics Animation FMI Wrapper LoggerServer Enviroment Plug-ins Platform LogInterpretor Speci fi c Plug-ins TERRA Executable SimCon Plug-ins TERRA TERRA TERRA CSP CSP CSP LUNA Lib [ Z. Lu ] 10/18

  12. Design of Simulation - A hybrid simulation approach ◮ Loose-Coupling Execution ◮ Generate code from C/P models ◮ Generate APIs from TERRA FMI interface model ◮ FMI wrapper as coordinator Step1 Step2 Step3 Edit Models (Co) Simulation Visualization 20-sim Controller Plant FMU Model Dynamics Execution Animation FMI Wrapper LoggerServer Enviroment Plug-ins Platform LogInterpretor Speci fi c Plug-ins TERRA Executable SimCon Plug-ins TERRA TERRA TERRA CSP CSP CSP LUNA Lib [ Z. Lu ] 11/18

  13. Design of Simulation - A hybrid simulation approach ◮ Visualizing simulation results ◮ Process execution order ◮ Results of algorithms ◮ Iterative and incremental design and development Step1 Step2 Step3 Edit Models (Co) Simulation Visualization 20-sim Controller Plant FMU Model Execution Dynamics Animation FMI Wrapper LoggerServer Enviroment Plug-ins Platform LogInterpretor Speci fi c Plug-ins TERRA Executable SimCon TERRA TERRA TERRA Plug-ins CSP CSP CSP LUNA Lib [ Z. Lu ] 12/18

  14. Visualizing Simulation Results ◮ Five states for CSP constructs and processes ◮ Activate, Activating other processes, Waiting, Running, Done Activating Activating Done Activate Waiting Done Activate Done Activate other processes other processes Waiting Waiting Running P || Q writer !<variable> P ; Q P [] Q reader ?<variable> ◮ Logging facilities were designed to capture state changes ◮ Registration phase ◮ States recording phase Process ID:1 Process ID:2 Process ID:3 Process ID:n-1 Process ID:n State State State State State ............ time stamp Index 1 Index 2 Index 3 Index n-1 Index n [ Z. Lu ] 13/18

  15. Visualizing Simulation Results ◮ Overall structure of the visualization ◮ Execute models ◮ Logged data will be stored as CSV files ◮ Mapping model elements ◮ Parsing logged data ◮ Publishing states to a graphical view TERRA T ool Suite State Tree Signal Animation Structure Changes Values Mapping Parsing Execution Publishing Enviroment LUNA View Executable TERRA Console TERRA TERRA logger log receiver CSP CSP Development T arget Platform Platform [ Z. Lu ] 14/18

  16. Results ◮ Loop control model for testing * PARALLEL Step Controller Plant SEQUENTIAL_Plant SEQUENTIAL_Step SEQUENTIAL_Controller ? C++ INS ! v_u XXStepModel ? v_output v_SP C++ C++ ! XXControllerModel XXLinearSystemModel v_output ? v_MV ! v_y [ Z. Lu ] 15/18

  17. Results ◮ Simulation Comparison Simulation Comparison TERRA-LUNA-sim vs 20-sim 1.2 0.18 Minor differences 0.16 1 0.14 0.8 0.12 Values 0.1 0.6 0.08 0.06 0.4 0.04 0.02 0.2 0 1.95 2 2.05 2.1 2.15 2.2 0 0 2 4 6 8 10 12 14 16 18 Simulation Time (s) Step-output Controller-output Plant-y 20sim-step-output 20sim-controller-output 20sim-plant-y [ Z. Lu ] 16/18

  18. Results ◮ One snapshot of logged process states Process ID 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 time stamp 0.230 1 1 1 1 0 0 3 0 0 0 1 0 2 4 4 ◮ Using different colors to represent process states * PARALLEL Step Controller Plant [ Z. Lu ] 17/18

  19. Conclusions and Recommendations ◮ Conclusions ◮ The simulation provides comparable results as the ground truth ◮ The animation can sufficiently indicate process execution order ◮ Opportunity to implement a rapid prototyping system ◮ Opportunity to obtain an executable and deployable binary which can be right-first-time ◮ Recommendations ◮ Signal values are not automatically visualized as state changes ◮ Options to include or exclude processes/states from animations ◮ Timing analysis need to be implemented ◮ FMI interfacing and wrapping facilities [ Z. Lu ] 18/18

  20. Thanks! [ Z. Lu ] 18/18

  21. Results ◮ Tree structure of the example model MainModel ID: 15 PARALLEL ID: 14 PAR Controller Step ID: 4 ID: 11 Plant ID: 7 INS r_SP ID: 1 SEQUENTIAL SEQUENTIAL ID: 2 _Controller _Step PAR w_output SEQUENTIAL SEQ SEQ ID: 13 _Plant XXController r_MV Model SEQ ID: 3 ID: 5 XXStepModel ID: 12 w_output w_y r_u ID: 6 ID: 8 XXLinear ID: 10 SystemModel ID: 9 [ Z. Lu ] 18/18

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