RT ADVANCE HYDRAULIC WRENCH SYSTEM Ashish Malhotra 2017 2 - - PowerPoint PPT Presentation

SLIDE 1

RT ADVANCE HYDRAULIC WRENCH SYSTEM

Ashish Malhotra 2017

SLIDE 2

CONTENTS

• Market drivers
• Product features
• Applications
• Competition
• Ordering procedure

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SLIDE 3

Wind Power (production & on site) Offroad & MRO O&G OEM, HTB, LTE

• New legislations VDI/VDE

2862 Part 2

• High Torque appllications

error proofing

• Removing operator

dependency

• Safety over use of manual

torque wrenches

• Transformation in

production to traceable solutions

• Onsite errection and

commissioning traceability and operator guidance

• Driven by Vestas / GE /

Gamesa

• Regulations in O&G for

traceability.

• Production of valves and

equipments

• Space constraints
• Success of tensor tools

in Train manufacturing

POTENTIAL SEGMENTS

Market drivers

SLIDE 4

FEATURES

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RT Advance

• Multifunction controller
• HD 10” Colour touch Screen
• 16GB inbuilt memory
• 4 identifiers for traceability
• User friendly interface
• Torque, Angle and time based

strategies

• Open protocol / ToolsNet
• Highly effective

radiator cooling system with fan for continuous operation

• Class 1 gauge
• Pressure sensor with 0.25%

full scale resolution

• Proven solenoid valves
• Reliable couplers.
• Pump options (P55 / P150)
• Detachable, reversible angle

encoder

• Sensor controlled auto cycle
• Integrated retainer for square

drive tools

• 4 USB ports ( Bar code reader,

label printer, etc..)

• 1 VGA
• 1 LAN
• Speaker, Mic
• 1 RS232 port
• Special high resistant wrap

to protect cables and hose from abrasion, cut or

• impact. Different lengths

available

• Full featured remote

control with LED output signals for Ok, NOK, Low, High, Untightening

• Wifi Remote

access for system support

SLIDE 5

BENEFITS

• Measures Torque applied on the joint
• Measures real angle of rotation to use as tightening strategy
• r monitor cycle for detecting errors like re-hitting the

tightened bolt, missing washers, no or excessive lubrication, thread damage, bolt rotation etc…

• Measures time as third parameter over torque and angle for

repeatability and measuring operator efficiency.

• Takes care of oil temperature effect on pressure.
• Eliminates

frictional loss between hoses and hydraulic wrench as complete system is calibrated with Atlas Copco’s IRTT transducers.

• Stores everyday readings as a separate file and can store

upto 16 GB data.

• Software updates or bug handling can be done remotely

through Wifi.

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Summary

• ToolsNet enabled
• Global support through Atlas Copco service technicians

SLIDE 6

TOOLS

RTX : standard tool RTX A – A for Automatic

– Stroke sensor

RTX AA – A for Automatic – A for Angle

– Stroke sensor + angle encoder

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RTX – Low Profile

SLIDE 7

TOOLS

RT : standard tool RT A – A for Automatic

– Stroke sensor

RT AA – A for Automatic – A for Angle

– Stroke sensor + angle encoder

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RT – Square Drive

SLIDE 8

RTX ADVANCED WRENCH

• Sensor to detect rod end when the reaction

pawl arrives to the next tooth and not end of cylinder, the benefit is time savings and reduced the load of the pump

• 1 encoder to measure the ratchet position,

we can measure the rotation in both CW and CCW

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SLIDE 9

RT ADVANCED WRENCH

• Sensor to detect rod end when the reaction

pawl arrives to the next tooth and not end of cylinder, the benefit is time savings and reduced the load of the pump

• Encoder to measure the drive position, we can

measure the rotation in both CW and CCW

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SLIDE 10

ANGLE ENCODER

• Measures incremental angle
• Optical sensing method
• Max. 2048 pulses per revolution
• Detachable
• Easy to mount with integrated retainer
• Excellent repeatability

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SLIDE 11

PRESSURE TRANSDUCER

Mechanical pressure converted to an electrical signal

• Output signal 0-10 V
• Special calibration 700 bar
• Resolution 0,25% full scale
• Sensitive diaphragm with strain gauges

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SLIDE 12

PRESSURE REGULATION

DC motor to drive the pressure regulator PM8S

• IP 54
• DC 24 V
• 25 Watt
• Max output speed 50 rpm

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SLIDE 13

PUMPS

2 voltage

– 110 V or 220 V

2 Size

– Panther 055 – Panther 150

Only one controller

– Windows platform – Calibration check

Different options

– No options like Bronze, Silver, Gold

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Panther RTA

SLIDE 14

OPTION 1

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Pumps

– Panther 55 / Panther 150

4 manifold available :

– Or 4 tools (2 or 3 or 4 tools in same time) : RT / RTX or RT A / RTX A

Strategies available :

– Torque control and monitoring time

SLIDE 15

OPTION 2

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1 manifold available :

– Only 1 tool : RT / RTX or RT A / RTX A or RT AA / RTX AA

Strategies available :

– Torque control and monitoring time – Torque control and monitoring angle – Angle control and torque monitoring

2 regulators and 2 valves :

– First regulator for adjust torque, only for the first bolt of batch – Second regulator for angle control only, this option is for strategy “angle control and torque monitoring”, we save the cycle time to adjust the torque for next bolts

SLIDE 16

OPTION 3

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1 manifold available :

– 2 tools : RT / RTX or RT A / RTX A or RT AA / RTX AA

Strategies available :

– Torque control and monitoring time – Torque control and monitoring angle – Angle control and torque monitoring

2 regulators and 4 valves :

– You can connect 2 tools but run one at a time. This save the cycle time to connect a second tool. – For a better safety process, you can have one tool to tighten and the second only for loosening (only after NOK).

SLIDE 17

CONTROLLER

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SLIDE 18

RTA CONTROLLER

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Colour touch screen 10 inch, IP54

SLIDE 19

SETUP

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Torque Control vs Angle Control

SLIDE 20

IDENTIFIER - BAR CODES SET UP

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SLIDE 21

SOME SCREENS SHOTS – BAR CODES OPERATOR INTERFACE

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SLIDE 22

SOME SCREENS SHOTS – PSET DATAS

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SLIDE 23

SOME SCREENS SHOTS – RESULT

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SLIDE 24

SOME SCREENS SHOTS - RESULT DETAIL

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SLIDE 25

SOME SCREENS SHOTS – GRAPH “TORQUE OVER ANGLE”

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SLIDE 26

SOME SCREENS SHOTS – PRINT LABEL

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15 CM 10 CM

SLIDE 27

OUR PRICES

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RTA Product Range

ARP (Euro)

Square Drive Tools

RT1 A (w/o encoder)

7000

RT3 A (w/o encoder)

7300

RT5 A (w/o encoder)

7800

RT8 A (w/o encoder)

12500

RT1 AA (with encoder)

10500

RT3 AA (with encoder)

11000

RT5 AA (with encoder)

12000

RT8 AA (with encoder)

16500

Direct fit tools

RTX2 power head

2480

RTX4 power head

3330

RTX8 power head

3910

Ratchet Links RL02 A (w/o encoder)

5000

RL04 A (w/o encoder)

6000

RL08 A (w/o encoder)

7000

RL02 AA (with encoder)

6500

RL04 AA (with encoder)

7500

RL08 AA (with encoder)

8000

RTA Product Range

ARP (Euro)

Pumps

220 / 230 V RTA 055-230V-Opt. 1 (Torque, Time) 4 port

29500

RTA 055-230V-Opt. 2 (Torque, Angle, Time) 1 port

30500

RTA 055-230V-Opt. 3 (Torque, Angle, Time) 2 port

32500

RTA 150-230V-Opt. 1 (Torque, Time) 4 port

32500

RTA 150-230V-Opt. 2 (Torque, Angle, Time) 1 port

33500

RTA 150-230V-Opt. 3 (Torque, Angle, Time) 2 port

34500

110 V RTA 055-110V-Opt. 1 (Torque, Time) 4 port

29500

RTA 055-110V-Opt. 2 (Torque, Angle, Time) 1 port

30500

RTA 055-110V-Opt. 3 (Torque, Angle, Time) 2 port

32500

RTA 150-110V-Opt. 1 (Torque, Time) 4 port

32500

RTA 150-110V-Opt. 2 (Torque, Angle, Time) 1 port

33500

RTA 150-110V-Opt. 3 (Torque, Angle, Time) 2 port

34500

RTA Product Range

ARP (Euro)

Software Licence (option 1)

7000

Software Licence (option 2 or 3)

12500

Hoses

Hoses 4,5m for RTA

2200

Hoses 10m for RTA

3500

Hoses 15m for RTA

4500

Hoses 20m for RTA

7500

Optional Accessories

Bar code scanner (Atlas Copco)

1390

Label printer package

2400

Storage Box for standard set with 4.5 mtr cable

4000

SLIDE 28

LEAFLET

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SLIDE 29

COMPETITOR OVERVIEW

Brand/Model Functionality HYTORC ECO2Touch pump

• Hydraulic bolting system Smarttorcc omplies with

VDI / VDE 2862 Part 2

• Communicates via WLAN, LAN or USB
• 7-inch touch display
• Torque and angle
• Torque to torque with yield control
• Torque to yield
• Torque to external signal
• Angle measured by direct sensor, torque by

pressure

• Barcode scanner interface
• Digital remote control
• Touch screen at the pump controller
• Possibility to control if correct tool will be used
• Design looking professional
• Quiet pump
• Good cable handling to the tool
• Statistic measuring system

PLARAD

• Digital remote control with screen
• No angle sensor on the tool
• Live measurement of Torque and angle
• Quiet pump
• Good cable handling
• No encoder no cable

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Cannot be connected to ToolsNet or other data recording software Does not measure angle directly on application. Non compliance to VDI standards

SLIDE 30

COMPETITOR

• Pressure sensor based conversions
• Pressure torque charts of specific tools need to

be referred.

• Enables wireless data capturing
• Operator guided approach
• Pressure gauge with transducer need to be

installed on pumps with constraints of space. Charge 5000 USD.

• Package cost without pump 17000 USD for

distributor.

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Torq - Comm

Does not measure real angle directly on application. Non compliance to VDI standards

SLIDE 31

RTA

USPs

• Measures Torque and Angle as per VDI 2862 Part 2 directives
• ToolsNet enabled
• Windows based software
• Remote access to support installation / troubleshooting
• Global support through application centres.

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Facts Summary

How to order

• Fill in the application sheet
• Send to AC Tentec for quote
• Application centres to be involved for any design modifications
• Delivery – 8 weeks

SLIDE 32

APPLICATIONS

• Slew ring bolts
• Axel hub bolts
• Applications with accessibility issues

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OFF-ROAD

SLIDE 33

APPLICATIONS

• Oil and Gas equipment manufacturers
• Compressor assembly
• Heat Exchangers
• Valve manufacturers
• FPSO manufacturing
• Winch assembly

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Oil & Gas

SLIDE 34

APPLICATIONS

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Wind

• Turbine gear box assembly

and mounting bolts

• Hub bearing assembly bolts

SLIDE 35

APPLICATIONS

• Winches
• Cranes

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Shipping Industry

SLIDE 36

SOLD UNITS

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– MANITOWOC Crane (Moulin in France)

SLIDE 37

SOLD UNITS

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– BLUEBUS (Quimper in France)

SLIDE 38

FAQ

• Can this unit do multistage tightening as PF4000 / 6000?

Hydraulic tools are not continuous rotation tools hence have design and control limitations.

• What is the accuracy of this unit ?

+/- 10% as per ISO 5393 (Tested on IRTT dynamic transducers with ST analyser)

• How the frictional losses in the system have been accounted for ?

At the time of calibration, we calibrate the complete unit with hose, wrench and pump. This eliminates all frictional errors from the system.

• Does this unit stop if there is a re-hit ?

Yes with Angle based strategy

• Can we run two tools at same time same torque and different torque ?

In option 1 with Torque control we can run 4 tools at same time but with one feedback on controller. Can be done in option 3 as well but needs software modification at additional cost. Not available as standard.

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SLIDE 39

FAQ

• How to ensure that pre-torqueing done on bolts is correct ?

Needs several tests to find an appropriate pre torque angle and time window. Results can show the background colour as orange or yellow with code to identify if pre torque was good or not.

• Is this unit possible on lynx pump ?

No, currently we have RTA, only on Panther pumps.

• How is calibration done ? Can we do it onsite ? Cost ?

Yes, onsite calibration can be done. Service division being updated on it.

• How to get software and repair support ?

Quick support can be provided by taking virtual control of controller through Team viewer installed by default on all machines

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