Royal Battery PRESENTERS: Savannah Smith Savannah Smith Xavier - - PowerPoint PPT Presentation

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Introduction

1

Royal Battery

PRESENTERS:

Xavier Duqu Xavier Duque

Customer Support Technologist

Savannah Smith Savannah Smith

Account Manager

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GoT

• Webinar Features

2

Royal Battery

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Topics: Topics: 1. QuiQ Series a) QuiQ Features and options b) Wires and connections c) Regulatory compliance d) Accessories e) LED Status Panel Introduction f) Changing and adding algorithm(Manual and Programmer) 2. IC Series a) IC series Features and options b) Physical Connections c) Log Extraction and Analysis via USB d) Uploading algo/scripts 3. Algorithm(Lithium) 4. Support Assistant a) Common Asked Questions b) Questions for Royal’s Customers 5. Delta-Q Support Site

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QuiQ Series Battery Chargers

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Why Customer’ s Choose Delta-Q QuiQ Series

5

BATTERY PARTNERS BATTERY PARTNERS Existing partnerships and integration with leading battery companies and Tier 1 OEMs HIGH RELIABILITY HIGH RELIABILITY Manufactured in a world

• class

lean production facility; validated for long design life for worst-case operating conditions CHARGE QUALITY CHARGE QUALITY Extensive library of advanced charging algorithms developed in Delta

• Q’s

battery lab to optimize charge time, battery life and application requirements SEALING & RUGGEDNESS SEALING & RUGGEDNESS Constructed for harsh vehicle mounted and industrial environments; tested for shock & vibration EASE OF RECONFIGURATION EASE OF RECONFIGURATION & INTEGRATION & INTEGRATION Flexible connectivity and configurability speedup the integration and configuration GLOBAL + EFFICIENT GLOBAL + EFFICIENT Capable of operating reliably on any single

• phase

grid worldwide. High

• efficiency performance for

electricity savings and shorter charge times ONE CHARGER, MULTIPLE ONE CHARGER, MULTIPLE BATTERIES & CHEMISTRIES BATTERIES & CHEMISTRIES Up to 10 charging algorithms for lead acid or lithium batteries can be loaded on the charger DC DC-DC CONVETER DC CONVETER Integrated 400W DC

• DC

converter for the operation of vehicle accessories (lights, turning signals, navigation and entertainment devices USER INTERFACE USER INTERFACE Clear display to indicate charging progress, completion and faults

10 10

Algo’s Pb/Li Pb / Li

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QuiQ Series Models

QuiQ 1000 24V | 36V | 48V | 72V 1000W QuiQ 1500 48V | 72V

1200W @ 110/120V AC 1500W @ 208/230/240V AC

QuiQ-Dci 48V | 72V 1000W

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QuiQ 1000

7

INPUT INPUT OUTPUT OUTPUT 85V

AC

• 265V

AC

24V

DC

36V

DC

48V

DC

72V

DC

• Standard DC Output wiring: 4-wire

DC configuration

• Red, Black, White and Green
• Anderson SB50 connector(B+ and

B-)

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QuiQ 1500

8

INPUT INPUT OUTPUT OUTPUT 108V

AC

• 265V

AC

48V

DC

72V

DC

• Standard DC Output wiring: 4-wire

DC configuration

• Red, Black, White and Green
• Anderson SB50 connector(B+ and

B-)

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QuiQ-DCI

9

INPUT INPUT OUTPUT OUTPUT 085V

AC

• 265V

AC

48V

DC

72V

DC

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QuiQ 1000/1500 – Installation Guidelines(4 wire option)

• Red (3/8”

Ring T erminal)

• Battery Positive
• Black (3/8”

Ring T erminal via Thermistor Block)

• Battery Negative
• White (Overmoulded Thermistor Block)
• T

emperature Sensor Signal

• Green (1/4”

Female Spade T erminal)

• Interlock

DC OUTPUT CONFIGURA TION: 4-WIRES

. Internally connected to Battery Positive when charger is not connected to AC power

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QuiQ ICON/dci – Installation Guidelines

11

Anderson Power Products (SBS Series)

• “-”

| Battery Negative

• “+”

| Battery Positive Deutsch DT06-08SA

• Pin 1: T

emp Sense+

• Pin 2: T

emp Sense-

• Pin 3: Relay NC
• Pin 4: Relay COM
• Pin 5: Relay NO
• Pin 6: LED+
• Pin 7: LED-
• Pin 8: NOT USED

Andersons Power Products (PP75 Series)

• Black: 12V

Ground

• Blue: Switched Output

Enable (Input)

• Red: 12V

Unswitched Output

• White: 12V

Switched Output All QUIQ ICON Features

QuiQ-dci QuiQ ICON

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Questions? Questions?

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JL G Aftermarket 24V QuiQ Charger

13

• Customized drop-in replacement

for JL G 24V Scissor Lifts – 912 912- 2400 2400-16 16

• Standard

QuiQwith JLG custom DC connectors, mounting holes & no LED display

• 10 charge profiles
• Programmable using QuiQ

programmer

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Regulatory Compliance QuiQ

Charger Charger QuiQ 1000 QuiQ 1000 QuiQ 1500 QuiQ 1500 QuiQ QuiQ-dci dci

Nominal Voltage Nominal Voltage 24V 24V 36V 36V 48V 48V 72V 72V 48V 48V 72V 72V 48V 48V 72V 72V

UL 1564; CSA 107.2 UL 1564; CSA 107.2

       

EN 60335 EN 60335

• 2-29; EN 61000

29; EN 61000

• 3-2/3

2/3-3/6 3/6- 2/6 2/6-4

       

Australia/New Zealand (RCM) Australia/New Zealand (RCM)

       

Japan Japan

NA NA NA NA

NA NA NA NA

       

Energy Efficiency Energy Efficiency

       

14

Class A

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• QuiQ Programmer CT + Software

(Part #: 900-0089-02)

• Digital Copy: https://support.delta-q.com

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QuiQ Accessories

• Remote LED (Part #: 900-0058)
• T
• emp. Sensor (Part #: 900-0059)
• AC Power Cords information found in

https://support.delta-q.com

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QuiQ Series LED Behavior

16

Standard Charger 10-LED Display

QuiQ QuiQ 1500 1500 QuiQ QuiQ 1000 / 1000 / QuiQ QuiQ-dci dci

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Startup Self T est and Algorithm Indication

17

LED indications following “Power-On Self T est”: Solid Solid: Also indicates algorithm #1

• 6 for 11 seconds if

no battery is connected. Flashing Flashing: With no battery connected, indicates the charge algorithm

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AC On (Amber)

18

Led indications following “power-on self test”:

Solid Solid: AC voltage normal Flashing Flashing: AC voltage below 105 VAC

• Check voltage and extension cord length (max

100’ , 12-awg or 50’ 14-awg).

• For QuiQ 1500W Model:
• This indicates the charger is operating at 1200W

due to connection to the 105-120V AC

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Ammeter (Amber)

19

LED indications following “Power-On Self T est”: Solid Solid: Displays approximate scale of current

• utput.

Flashing Flashing: High internal charger temperature. Current output reduced.

• See if the cooling fins does not have any dirt
• r mud that is blocking its airflow
• T

ry to move the charger to a cooler location

• r open a machine panel that may be

restricting airflow

}

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80% Charge (Amber)

20

LED indications following “Power-On Self T est”:

Solid Solid: Bulk charge phase complete, 80% charged. Charger now in absorption phase. Flashing Flashing: With no battery connected, indicates the charge algorithm # selected by the number of flashes.

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100% Charge (Green)

21

LED indications following “Power-On Self T est”:

Solid Solid: Charging complete. If supported by the charge algorithm, the charger will enter Maintenance Mode. Flashing Flashing: Absorption phase complete. Charger in Finish phase

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Fault (Red)

22

LED indications following “Power-On Self T est”:

Flashing Flashing: Charger error. Check code below.

High battery voltage detected Low battery voltage detected Charge timeout Check battery Charger over

• temperature

QuiQinternal fault

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Questions? Questions?

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Changing Charge Profiles: T apping Method

Repeat until Algo shown on the LED panel T

• uch 10

seconds to lock in

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Changing Algorithm’ s with the QuiQ CT Programmer

25

T

• PC

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QuiQ Programmer CT Instructional V ideo

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Changing Algorithm's with QuiQ CT Programmer

27

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Questions? Questions?

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IC Series Battery Chargers

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Why Customer’ s Choose Delta-Q IC Series

30

HIGH RELIABILITY HIGH RELIABILITY Manufactured in a world

• class

lean production facility; validated for 8

• year design life

for worst-case operating conditions USB PORT USB PORT Fast charger configuration or firmware update; easy charge cycle data download for analysis, diagnostic and applications troubleshooting CHARGE QUALITY CHARGE QUALITY Extensive library of charging algorithms developed in Delta-Q’s battery lab for most leading battery brands & models to optimize charge time, battery life and application requirements CANbus CANbus BMS charging control, deep machine and telematics system integration with standard CANopen and J1939 protocols SEALING & RUGGEDNESS SEALING & RUGGEDNESS Constructed for harsh automotive and industrial environments; tested to GMW3172 moisture, salt, shock and vibration automotive standards EASE OF RECONFIGURATION EASE OF RECONFIGURATION & INTEGRATION & INTEGRATION Flexible connectivity and software configurability speedup the integration and configuration for batch production and aftermarket solutions GLOBAL + EFFICIENT GLOBAL + EFFICIENT Capable of operating reliably on any single

• phase

grid worldwide. High

• efficiency performance for

electricity savings and shorter charge times ONE CHARGER, MULTIPLE ONE CHARGER, MULTIPLE BATTERIES & CHEMISTRIES BATTERIES & CHEMISTRIES Up to 25 charging algorithms for lead acid or lithium batteries can be loaded on the charger; active algorithm selected with push button or CANbus USER INTERFACE USER INTERFACE Clear display to indicate charging progress and completion, errors, faults, status and data. Button to change active charging algorithm

25 25

Algo’s Pb / Li

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IC Series Models

IC650 24V | 36V | 48V 650W IC900 24V | 36V | 48V 900W IC1200 24V | 36V | 48V 1200W

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IC650 Battery Charger

32

INPUT INPUT OUTPUT OUTPUT 085V

AC

• 270V

AC

24V

DC

36V

DC

48V

DC

TWO MODEL VARIATIONS: TWO MODEL VARIATIONS:

• IC650 without CAN

communication

• IC650 with CAN communication
• ption

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IC900 Battery Charger

33

INPUT INPUT OUTPUT OUTPUT 085V

AC

• 270V

AC

24V

DC

36V

DC

48V

DC

TWO MODEL VARIATIONS: TWO MODEL VARIATIONS:

• IC900 without CAN

communication

• IC900 with CAN

communication option

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IC1200 Battery Charger

34

INPUT INPUT OUTPUT OUTPUT 085V

AC

• 270V

AC

24V

DC

36V

DC

48V

DC

• ACTIVE COOLING

ACTIVE COOLING

• Replacement

fan can be

• rdered if damaged 900
• 0123
• TWO MODEL VARIATIONS:

TWO MODEL VARIATIONS:

• IC1200 without CAN

communication

• IC1200 with CAN

communication option

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Skyjack & Genie Replacement K it

35

• Easy to install – drop in

replacement for the existing battery charger

• Fits in existing mounting holes &

easily connects to existing cables of Skyjack & Genie scissor lifts

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Regulatory Compliance IC series

Charger Charger IC650 IC650 IC900 IC900 IC1200 IC1200

Voltage Voltage 24V 24V 36V 36V 48V 48V 24V 24V 36V 36V 48V 48V 24V 24V 36V 36V 48V 48V

UL 1564; CSA 107.2 UL 1564; CSA 107.2

        

CSA 107.2 CSA 107.2

  

EN 60335 EN 60335

• 2-29; EN 61000

29; EN 61000

• 3-2/3

2/3-3/6 3/6-2/6 2/6-4

        

Australia/New Zealand (RCM) Australia/New Zealand (RCM)

        

Japan Japan

 

NA NA NA NA NA NA

Korea Korea

             

California Energy Efficiency California Energy Efficiency

        

36

CISPR

14-1 & 14-2 Class A

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IC Series – Installation Guidelines

37

IC Series Pin Description ‘-’ Battery Negative ‘+’ Battery Positive C1

• Temp. sense neg.

C2

• Temp. sense pos.

C3 Interlock signal IC 900/1200 Pin Description L1 Remote LED L2 Remote LED F+ Fan Power positive F- Fan Power negative

B+ B- C3 C1 C2

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K EY FEA TURES

• T

emperature sensor

• Dry contact

interlock

• Remote LED
• CAN

Communications

• More info in the

design guide

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IC Series CAN COMM Model

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Questions? Questions?

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IC Series LED indications

40

AC Power Indicator Charging States Indicator Fault/Error/USB Indicator

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IC900 & IC1200 Remote LED

41

• Connect black wire to Pin L1

(red anode/green cathode)

• Connect white wire to Pin L2

(green anode/red cathode)

INST ALLA TION:

Part #: 900-0138

REMOTE LED OPERA TION:

Status Status LED Operation LED Operation

No AC OFF Charging: Battery at low state of charge Slow GREEN breathing (1s on; 0.2s off) Charging: Battery at high state of charge Fast GREEN breathing (0.4s on; 0.1s off) Charge Complete Solid GREEN Error Rapid AMBER flashing (0.5s on; 0.5s off) Fault Solid RED

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IC series USB port capability

42

• IC Series chargers store

charge cycle data, which is accessible using their built-in USB host port. Download and analyze data for battery warranty + Troubleshooting

• Programmed USB flash

drive can update software and profiles

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Add Scripts/Algorithms

43

STEP 1 STEP 1

Obtain a CHARGER zip file from your support team or website.

STEP 2 STEP 2

Drag the ‘CHARGER’ folder to the root directory of the USB drive.

STEP 3 STEP 3

Insert the USB drive containing the CHARGER folder in to the Charger.

STEP 4 STEP 4

Once the green triangle LED is solid, the update is complete and the USB drive can be

• removed. This could take up to 5 minutes.

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Extract L

• gs

44

STEP 1 STEP 1

Insert a blank USB drive into the charger.

STEP 2 STEP 2

The triangle USB indicator LED light will flash green to let you know the charger is

• transmitting. Wait till solid green

STEP 3 (On PC) STEP 3 (On PC)

Open the Simple IDA Tsoftware from your desktop.

STEP 4 STEP 4

In the upper left corner of the window, press the “IMPORT USB DA T A ” button.

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Analyzing Data With IC Series

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Analyzing Data With IC Series

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Lithium Profiles for Royal Battery

47

ID Algorithm Description Ah Type Designed For

162 Valence UT/XP N/A Lithium Valence 12V/18V modules 233 Samsung SDI 20A N/A Lithium Samsung 24V/48V module 261 Discover AES Lithium-Ion N/A Lithium Discover AES 24V/36V/48V modules 269 RELiON Lithium pack 100 Lithium ReLION 16s10p Li pack

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Support Assistant

48

Common Asked T

• pics:
• Wiring diagrams showing temperature sensor configuration for IC series
• Regulatory documentation
• CANbus error codes information and troubleshooting
• Charger warranty Checks
• Understanding charger’

s data and terminology

• Algorithms files and questions
• Understanding fault codes and troubleshooting procedures

Contact us for information not found in the support site

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Support Assistant

49

Questions for Royal’ s Customers:

• Customer current charger configuration (on-board/off-board)
• T

ype of connections they have (Replacing a non Delta-Q charger?)

• T

ype of batteries customer is using (Chemistry, Capacity of the batteries at 20hr rate)

• Lithium-Ion Application?
• Number of cells in Series
• Number of cells in parallel
• T

arget charging voltage (Specified by battery manufacturer)

• Is there electronics components between batteries and charger?
• Gather as much information about the existing application
• Is there a load pulling energy from the batteries?

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Support Site

Search SearchFunctions & Functions & Articles Articles Phone Number to Call Phone Number to Call Download Algorithms Download Algorithms Submit a Ticket Submit a Ticket

50 Confidential – Property of Delta

• Q Technologies: Do not distribute
• https://support.delta-q.com/

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Support Site

51 Confidential – Property of Delta-Q Technologies: Do not distribute

Confidential – Property of Delta-Q Technologies: Do not distribute

Questions? Questions?

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Contact Us

53

Delta-Q T echnologies: Contact Information:

3755 Willingdon Ave. Burnaby, BC Canada V 5G 3H3 Main Phone: 604.327.8244 Support Line: 604.337.1110

Xavier Duque Xavier Duque

Customer Support Technologist

xduque@delta

• q.com

604-566-8825

Savannah Smith Savannah Smith

Account Manager

ssmith@delta

• q.com

604-566-8879

Confidential – Property of Delta-Q Technologies: Do not distribute