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Designing Biorefinery Strategies for Phased Implementation and Risk Mitigation Virginie Chambost, Frdric Clerc and Paul Stuart May 27, 2015 O BJECTIVES To present some key factors for success (KFS) for winning business model(s) To present


  1. Designing Biorefinery Strategies for Phased Implementation and Risk Mitigation Virginie Chambost, Frédéric Clerc and Paul Stuart May 27, 2015

  2. O BJECTIVES To present some key factors for success (KFS) for winning business model(s) To present a risk-based approach leading to the identification of a refined set of biorefineries strategies, in the context of a forest products company. 2

  3. O UTLINE Context Approach Case Study Key messages 3

  4. D ECISION -M AKING FOR THE B IOREFINERY : D IFFERENT F ROM THE C ORE B USINESS  The identification of biorefinery strategies implies transformation and revenues diversification ; decision-making should consider a set of risks to assess whether strategies are robust and sustainable .  This is not obvious and many factors can complicate decision-making, e.g.:  High number of process/product/partner options  Dynamic environment (New technologies, new products, dynamic markets)  Technology and business risks and uncertainties Companies tend to identify biorefinery opportunities on a ad-hoc basis 4

  5. Current Strategic Planning End-State Business Transformation for Successful Transformation Innovative Business Models addressing product portfolio diversification Technology Business Plan Plan Value chain identification Emerging technologies Supply chain strategies Techno-economic feasibility Competitive position Risk analysis T RANSFORMATION IS ESSENTIAL FOR THE FORESTRY INDUSTRY IN ORDER TO 5 MAINTAIN OR RESTORE ITS COMPETITIVENESS

  6. S TRATEGIC P HASED A PPROACH Implementation _ Compete with all capital spending Phase III Phase II Phase I Improve Margins Increase Revenues Lower Operating Costs Knowledge-based Manufacture of derivatives Replace fossil fuels at manufacturing and Market development for mill (natural gas, production flexibility new products Bunker C), and/or Business flow Higher process complexity Produce “ building block ” transformation and technology risk chemicals Product development Partners essential Lower risk technologies culture Off-shoring, Outsourcing, etc… Strategic Vision _ Phases II and III should determine Phase I Short term actions for long term value 6

  7. O UTLINE Context Approach Case Study Key messages 7

  8. O VERALL A PPROACH Inspired by a Case Study Part 1 – Biorefinery Options Part 2 – Early-Stage Assessment Part 3 – Decision-Making Generation & Strategies Setting of Biorefinery Strategies > 200 Process/Products Options Large Block Analysis / Integration Assessment Generic Biorefinery Criteria Definition and Strategies Options Evaluation Preliminary Rapid Market Techno- Analysis Economics Specific Phased Strategies Multi-Criteria Decision- Making (MCDM) Panel Early-stage Triage Systematic Risk Analysis (incl. Prel. Risk Identification) Preferred Strategies for Preliminary Biorefinery Case Study: 5 Specific, further Assessment and/or Refined Set of Specific Strategies Design on a Competitive Biorefinery Investment Decision- Biorefinery Strategies Comparable Basis Strategies Making 8

  9. O UTLINE Context Approach Case Study Key messages 9

  10. I DENTIFYING G ENERIC S TRATEGIES AS A F IRST D RIVER FOR T RIAGE  Forest products company context  Product strategy focus  Available conversion technologies Generic Biorefinery Strategies  Phased approach for implementation, in order to mitigate technology and market risks  Long-term transformation goals  Fundamental corporate drivers for transformation Triage of Generic  Specific site drivers and barriers for biorefinery Strategies implementation (e.g. considerations at the mill level) Refined Set of Generic Strategies 10

  11. Example of a Generic Strategy: Fractionation for Sugar-Based Strategies Phase 1 Phase 2 Phase 3 0 – 2 years 2 – 5 years Time > 5 years  Increase production capacity   Develop market and Increase margins / invest in derivative process  Goals mitigate technology Increase manufacture of  Become leader in targeted and market risks added-value derivatives market segments C6, C5 or Fractionation C5/C6 Added- Fractionation C5/C6 to Conversion (demo scale) value (comm. scale) sugar sink Lignin Lignin  Sugars: Expression  Assess sugar conversion • Sell C5/C6 on the market of Generic • Work in partnership to technologies for added-value Strategy treat “ dirty sugars ” and bio-chemicals  Consolidate the business target added-value applications strategy for added-value  Explore potential for lignin  Lignin: sugar derivatives market. • Burn lignin • Assess lignin quality and  Explore partnerships market potential for lignin application 11

  12. A PPROACH U SED TO T RIAGE B IOREFINERY O PTIONS Exhaustive and updated through: Forestry Company  Site visits and project experiences EnVertis Database Biorefinery Preferences  Bioenergy Deployment Consortium member  Multiple public sources compilation Over 200 technology companies developing biomass conversion technologies and/or bio- products options  Biomass availability  Technology Maturity  Market Conditions  Business Model Primary� Technologies� � Sugar� Conversion� Options� Lignin� Applications� Phase� 1� Product� Base� Case� Competing� Type� of� sugar� Product� Base� Case� Market� Timeline� Applications� Case� C5/C6� n-Butanol� Lignin� Sink� Cobalt� Fuel� in� boiler/lime� kiln � Cellulosic� Sugars� Beta� Renmatix� Phenolic� Resin� DuPont- Short-term� C5� Xylitol� Renewables� Wood� panel� wax� products� Danisco� Extracted� Succinic� Acid� Activated� carbon � Andritz� None� BioAmber� 11 Primary Biomass 5 Sugar Derivative 11 Lignin hemicellulose� Thermoplastics� C6� Lactic� Acid� Purac� sugars� Phenol� Conversion Technologies Options Derivative Options BTX� Adipic� Acid� Rennovia� Medium-Long� Term� UF� resins� Organosolv� Lignin� Lignol� CIMV� Carbon� Fibre � Bio-oil� Ensyn� N/A� PU� foams� Epoxy� resin � Bio-gas� Paques� None� Bio-composites� Generic� N/A� Case Study Result: 27 Technology Options Retained Cellulose� Crystals� CelluForce� None� 12 Cellulose� Fibrils� GL&V� None� Dissolving� Pulp� AVAP� None�

  13. D ESIGNING S PECIFIC S TRATEGIES Part 1 – Biorefinery Options  Biorefinery “ strategies ” are defined considering: Generation & Strategy Setting Specific technologies, partners, products and  targeted markets >200 8 Phased approach  Generic Biorefinery Throughput/design capacity  Strategies Options 5 27  Design rules are used to constrain the number of specific strategies to a manageable set for panel Specific Phased Strategies evaluation: 12 Heuristic 1 – Level of investment required  Heuristic 2 – Development of a robust product  Early-stage Triage (incl. Prel. Risk Identification) portfolio targeting added-value products Heuristic 3 – Design capacity considering  technology capacity/maturity and implied market share over the longer-term Refined Set of Biorefinery Strategies Market� Size� on� Targeted� Biomass� Availability� � Technology� Design� Capacity� � Segments� Biomass� Phase� 1� -� Primary� Phase� 2/3� -Conversion� Expected� Market� Scenarios� Technology� Yield� Technology� Yield� Share� 13

  14. E ARLY -S TAGE S TRATEGIES E VALUATION AND T RIAGE Quantitative Criteria  Identification of quantitative criteria which can be calculated at the early- Design Capacity vs. Biomass Availability Scenarios stage design, with a limited amount of data available Overall Capex Net Revenue Increase Potential for the Site Biomass Cost/ Revenue Ratio Qualitative Criteria Technology Risk  Maturity & Scalability Phase 1, 2 &3  Major Technology Risks Market Risk  Expected Market Share vs. Growth  Local context  Preliminary risk evaluation of retained  Main product diving portfolio risk  Major Market Risks strategies in terms of market, technology and business risk (i.e. focus on special Special Considerations considerations)  Synergies with Corporate/Mill drivers  Integration potential  Business model flexibility 14

  15. O VERVIEW OF THE A PPROACH : T OWARDS P RELIMINARY D ECISION M AKING Part 1 – Biorefinery Options Part 2 – Early-Stage Assessment Part 3 – Decision-Making Generation & Strategies Setting of Biorefinery Strategies > 200 Process/Products Options Large Block Analysis / Generic Biorefinery Strategies Options Integration Assessment Criteria Definition and Evaluation Preliminary Rapid Market Techno- Specific Phased Strategies Analysis Economics Multi-Criteria Decision- Making (MCDM) Panel Early-stage Triage (incl. Prel. Risk Identification) Systematic Risk Analysis Preferred Strategies for Preliminary Biorefinery 6 Context Specific, further Assessment and/or Refined Set of Specific Strategies Design on a Competitive Biorefinery Investment Decision- Biorefinery Strategies Comparable Basis Strategies Making 15

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