Results of Cooperative Thermal Energy Storage Project at Sierra - - PowerPoint PPT Presentation

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Results of Cooperative Thermal Energy Storage Project at Sierra - - PowerPoint PPT Presentation

Oct 26, 2023 363 likes •725 views

UNCLASSIFIED Results of Cooperative Thermal Energy Storage Project at Sierra Army Depot Project Partners: Energy Huntsville Jennifer Morgan, AMC 18 August 2015 Bill Pannell, AMRDEC Alton Reich, Streamline Automation, LLC Charles King,

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Results of Cooperative Thermal Energy Storage Project at Sierra Army Depot

Energy Huntsville 18 August 2015 Project Partners: Jennifer Morgan, AMC Bill Pannell, AMRDEC Alton Reich, Streamline Automation, LLC Charles King, TriVector Services, Inc

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! Energy Huntsville – It Works! ! Keys to Working with your Government Partners at Army Materiel Command ! Energy Savings Results of Thermal Energy Storage Pilot at Sierra Army Depot

Today’s Objectives

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This is Your Brain…

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This is Your Brain on…?

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This is Your Brain…

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This is Your Brain on…? Energy Huntsville!

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Energy Huntsville Audience

Before… …After

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Educate Engage Enable Evaluate

Energy Huntsville

Why are we excited to be here today? (Choose the BEST answer.) Because it’s 27° cooler than it is in Phoenix Because hanging out with people from NASA is cool To learn something new To meet people who can propel my company’s mission forward

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Keys to Working with AMC

Understanding AMC & How Your Products/Services Fit in:

  • Installation mission
  • AMC culture
  • Installation energy

requirements Must Have:

  • Persistence
  • Perseverance
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Which Picture Best Describes the Speed of Government?

Persistence

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What is AMC?

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Getting to Know AMC

How much energy did AMC use in FY14? 18% of All Army Installation Energy 13 Billion Btu Enough to power 1,000 homes year-round $254M Which one does NOT belong to AMC? Military Ocean Terminal Sunny Point Aviation Missile Research Development & Engineering Center (AMRDEC) Redstone Arsenal Joint Manufacturing & Technology Center at Rock Island Arsenal Equipment Storage at Sierra Army Depot

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AMC Energy Savings Mindset

However…

It’s Easy Being Green

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AMC Overview

23 military installations in the United States 64,000 people employed world-wide

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AMC Installations

Crane AAA

  • Produce Navy Items
  • Supply Depot Operations
  • GOGO

McAlester AAP

  • Bomb Production
  • Supply Depot Operations
  • GOGO

Lake City AAP

  • Small Caliber
  • Active Plant

BlueGrass AD

  • Chemical Defense Equip
  • Supply Depot Operations

Hawthorne AD

  • Western Area Demil Facility
  • Contractor Operated
  • Supply Depot Operations

Tooele AD

  • Supply Depot Operations
  • Ammunition Peculiar

Equipment

  • Marine Corps Training

Ammo Storage

Pueblo Chemical Depot

  • Chemical Demil Facility
  • Chemical Storage

Sierra AD

  • Supply Depot Operations
  • Demil Storage

Holston AAP

  • Explosives RDX/HMX
  • Active Plant

AAP ! =$Army$Ammuni+on$Plant! AD$ ! =$Army$Depot! CF ! =$Chemical$Facility! MC ! =$Muni+ons$Center! Ars$ ! =$Army$Arsenal!

Milan AAP

  • Load, Assemble

and Pack

  • Active Plant

Iowa AAP

  • Missile Warheads
  • Load, Assemble & Pack
  • Active Plant

Joint Systems Manufacturing Cntr – Lima

  • Combat Vehicles
  • Weapons Systems

Corpus Christi AD

  • Helicopters

Red River AD

  • Bradley and MLRS
  • Tactical/Combat

Wheeled Vehicles

  • Missile Recertification

Anniston AD

  • Combat Vehicles
  • Small Arms
  • Artillery

Letterkenny AD

Tactical Missile Ground Support Equipment

  • Chemical Demil Facility
  • Chemical Activity

Tobyhanna AD

  • Communications &

Electronics

  • Avionics
  • Missile Guidance &

Control

Watervliet Ars (WVA)

  • Tank Cannons
  • Mortars
  • Towed Artillery

MOT Concord

MOT ! =$$Military$Ocean$Terminal $

Pine Bluff Arsenal

  • White/Red Phosphorus
  • Smoke/Obscurants
  • Supply Depot Operations
  • AMCOM Missiles
  • DA Missile Recycling Cntr

MC =$Manufacturing$Center$

  • Tactical Missiles
  • Navy/Air Force

Missiles Conv Ammo Storage

MOT Sunny Point

Ammunition Terminal Group

Scranton AAP

  • Projectile Metal Parts
  • Active Plant

Radford AAP

  • Propellants
  • Explosives
  • Active Plant

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Army’s Organic Industrial Base

Sierra Army Depot

Herlong, CA

Primary Energy Consumers

Rock Island Arsenal

Rock Island, IL

Milan Army Ammunition Plant

Milan, TN

Letterkenny Munitions Center

Chambersburg, PA

Pine Bluff Arsenal

Pine Bluff, AR

Tobyhanna Army Depot

Tobyhanna, PA

Scranton Army Ammunition Plant

Scranton, PA

Radford Army Ammunition Plant

Radford, VA

Holston Army Ammunition Plant

Ammo Plant

Lexington – Blue Grass Army Depot

Lexington, KY

Crane Army Ammunition Activity

Crane, IN

Red River Army Depot

Texarkana, TX

Tooele Army Depot

Toole, UT

Hawthorne Army Depot

Hawthorne, NV

Lake City Army Ammunition Plant

Independence, MO

McAlester Army Ammunition Plant

McAlester, OK

Watervliet Arsenal

Watervliet, NY

Iowa Army Ammunition Plant

Middletown, IA

Corpus Christi Army Depot

Corpus Christi, TX = Depot = Arsenal = Ammo Facility Government-Owned, Contractor Operated =

Providing maintenance, manufacturing, and production necessary to sustain the lifecycle readiness of war fighting weapon systems and equipment

Joint Systems Manufacturing Center

Lima, OH

Anniston Army Munitions Center

Anniston, AL

Anniston Army Depot

Anniston, AL

Letterkenny Army Depot

Chambersburg, PA

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Net Zero Energy Initiatives

Net Zero Pilot Installations (Tobyhanna, PA & Sierra, CA)

  • Drive Down Energy Consumption & Cost
  • Limited Appropriations for Energy Projects
  • Maximize Third-Party Financing
  • Leverage Net Zero Lessons & Successes

and Installation Best Practices to Develop Enterprise-Wide Solutions

Second 1.5 MW Wind Turbine Tooele, UT

2.5 MW Concentrated Solar Array Tooele, UT

A Comprehensive Energy Strategy: Solar Carport & Solar Daylighting Tobyhanna, PA

Maximizing Renewable Power Where Fiscally Responsible

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Overview

  • Primary objective: Further Army Net Zero Energy

goals and improve habitability by installing BioPCM Mats in Building 303 at SIAD and enable AMC to evaluate full-scale performance in an

  • perational environment
  • Insulation will be installed in the roof of Building 303
  • Then BioPCM will be installed over the existing

exposed insulation in the walls above the 8' elevation and over the newly installed insulation in the roof

Thermal Energy Storage Project at Sierra Army Depot

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Buildings 302 (Control) and 303

  • Wood frame construction built during World War II

(typical of AMC facilities)

  • Relatively few upgrades since
  • There are some obstacles along the roof and walls,

but none that seriously impede installation

Overview of Facilities at Sierra Army Depot

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  • Owens Corning FSK-25 insulation
  • Meets fire requirements if left

exposed

  • Provides vapor barrier
  • BioPCM Mats
  • Meets fire requirements if left

exposed

  • Provides vapor barrier

Installation of Material at Sierra Army Depot

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  • Performance was predicted using MIL-STD-810G

daytime temperature profile

  • The warehouse is:
  • Heated in the winter with natural gas
  • Not actively cooled in the summer
  • Fans are used for ventilation
  • Analysis was used to determine the thermal mass of

PCM needed for the application

Project Design at Sierra Army Depot

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Measurement and Verification

! US Army AMRDEC Energy lab

  • Provided temperature loggers for both buildings
  • Provide Resourse Efficiency Manager (Steve Chaffin) to assist

with logger installation and data assessment

! AMRDEC assessing this technology for Redstone Installation Energy and Operational Energy Projects

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  • BioPCM Mats are

installed between the insulation and interior

  • f the building
  • 9/16” staples will be

used with a 12” to 15” spacing

  • Tear load factor of

safety is 6.75 under normal conditions PCM Installation Diagram

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Close-up of PCM Installation

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55 60 65 70 75 80 50 100 150 200 250 Temperature (°F) Natural Gas Consumption (KCF)

Gas Consumption & Temperature

Control Building Building with PCM Control Building Building with PCM

33% Reduction 56% Reduction April May

Results at Sierra Army Depot

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55 57 59 61 63 65 67 69 71 73 75 Degrees F

Readings taken every 15 minutes

February - March Temperature

Control Building Building with PCM

February March

Results at Sierra Army Depot

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  • 8
  • 6
  • 4
  • 2

2 4 6 8 10 Degrees F

Temperature Difference February - March (TBldg 303 - TBldg 302)

February March

Results at Sierra Army Depot

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55 60 65 70 75 80 85 90

April - June Temperature

Control Building Building with PCM

April May June

Degrees F

Results at Sierra Army Depot

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  • 6
  • 4
  • 2

2 4 6 8 10 Difference in Temperature (Degrees F)

Temperature Difference April - May (TBldg 303 - TBldg 302)

April May

Results at Sierra Army Depot

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0.5 1 1.5 2 2.5 3 3.5 Standard Deviation over a 24 hour period (Degrees F)

Daily Temperature Variation in February

Control Building Building with PCM

Standard Deviation over a 24-hour period: Look at the huge temperature swings in the NON-PCM warehouse!

Results at Sierra Army Depot

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! Significant energy savings in winter months ! Enhanced Quality of Work Environment ! Easy installation

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Summary of Results

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! Office buildings ! Barracks ! Warehouses & minimally conditioned spaces ! Non-AMC installations ! Operational energy

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Future Military Applications

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! Food storage/ Food delivery ! Residential applications ! Hospitals ! Schools (Huntsville City) ! Industrial settings

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Other Applications

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Project Partners through Energy Huntsville

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