Regional Business Development Manager IR MEA Johnson Controls 10 th - - PowerPoint PPT Presentation

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Regional Business Development Manager IR MEA Johnson Controls 10 th - - PowerPoint PPT Presentation

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Presentation Title Energy Efficiency for Cold Warehouse Industrial Refrigeration Systems Presented by: Hasan S. Al-Harahsheh Regional Business Development Manager IR MEA Johnson Controls 10 th Global Supply Chain and Logistics Summit 22 Nov

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22 Nov 2017

10th Global Supply Chain and Logistics Summit www.sclgsummit.org

Presentation Title Energy Efficiency for Cold Warehouse Industrial Refrigeration Systems Presented by: Hasan S. Al-Harahsheh Regional Business Development Manager IR MEA Johnson Controls

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22 Nov 2017

10th Global Supply Chain and Logistics Summit www.sclgsummit.org

9 Feb 2011

130,000

employees

serving customers in

150+

countries Founded

1885

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22 Nov 2017

10th Global Supply Chain and Logistics Summit www.sclgsummit.org

9 Feb 2011

Producing vehicle batteries

POWER SOLUTIONS BUILDING TECHNOLOGIES & SOLUTIONS

Optimizing building environments

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22 Nov 2017

10th Global Supply Chain and Logistics Summit www.sclgsummit.org Optimizing building environments

Security Heating, Ventilation & Air Conditioning (HVAC) Controls Service

Industrial Refrigeration

BUILDING TECHNOLOGIES & SOLUTIONS

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22 Nov 2017

10th Global Supply Chain and Logistics Summit www.sclgsummit.org

Johnson Controls Industrial Refrigeration

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22 Nov 2017

10th Global Supply Chain and Logistics Summit www.sclgsummit.org

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22 Nov 2017

10th Global Supply Chain and Logistics Summit www.sclgsummit.org

Basic items to increase Energy Efficiency

  • 1. Proper design of refrigeration system;
  • 2. Using modern and reliable refrigeration equipment;
  • 3. Utilization of Heat Recovery Solutions.
  • 4. Additional Value Engineering Products
  • 5. Qualified Operation & Maintenance and using genuine spare parts;
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10th Global Supply Chain and Logistics Summit www.sclgsummit.org

1. Refrigeration System Design

Energy optimization – Rules of thumb

1K higher condensing temperature 1% less cooling capacity 3% higher power consumption 1K lower evaporating temperature 5 to 8% less cooling capacity 3% lower COP

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22 Nov 2017

10th Global Supply Chain and Logistics Summit www.sclgsummit.org

  • 2. Using modern and reliable refrigeration equipment;

SABROE products line card

SMC 100 SAB screw small ChillPAC ComPAC PAC screw PAC chiller recip HPC 100 HPX 700 HeatPAC DualPAC Heat Pumps CAFP Air cooled chiller HP Screw 40 SAB screw large HP Screw 60 Unisab III ISAC CPC Panels CMO 20-30 HPO 20 SABflex

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10th Global Supply Chain and Logistics Summit www.sclgsummit.org

SMC reciprocating compressor

Meets customer demands for

  • performance
  • extended service life (12.500 hours @-10/350C)
  • Load based service intervals (optional)
  • Skip-free design
  • reduced oil carry over (10 ppm guaranteed)
  • small footprint

Through comprehensive development we introduce the SMC MK4LL

Developed for variable speed

  • Skip-free speed regulation 500-1800 rpm
  • 100% to 27% capacity without mechanical unloading
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22 Nov 2017

10th Global Supply Chain and Logistics Summit www.sclgsummit.org

ChillPAC – Built for high efficiency

ChillPAC is Superior in terms of

  • refrigerant charge
  • footprint
  • simplicity
  • performance
  • ptional equipment.

ChillPAC meets customer demands for

  • performance
  • small footprint /compactness
  • low noise
  • competitive price

ChillPAC exceeds customer expectations regarding

  • local or remote condenser
  • chiller control, Unisab III
  • VSD solution
  • small refrigerant charge
  • fully equipped end-of-line testing including vibration test
  • Built for high efficiency
  • Superior part load efficiency
  • High capacity – low refrigerant charge
  • 1,5 MW cooling, 50 kg NH3 charge
  • Optimized for Dt = 2K on exchangers
  • Market leading footprint
  • 1,5 MW, LxWxH = 5 x 1 x 2,2 m
  • Wide product range
  • 90 kW to 1,5 MW
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22 Nov 2017

10th Global Supply Chain and Logistics Summit www.sclgsummit.org

ComPAC - Built for high efficiency

ChillPAC is Superior in terms of

  • refrigerant charge
  • footprint
  • simplicity
  • performance
  • ptional equipment.

ChillPAC meets customer demands for

  • performance
  • small footprint /compactness
  • low noise
  • competitive price

ChillPAC exceeds customer expectations regarding

  • local or remote condenser
  • chiller control, Unisab III
  • VSD solution
  • small refrigerant charge
  • economiser for low-temperature applications
  • Core values from ChillPAC
  • Screw based Chiller solution
  • Higher capacity >2 MW
  • Wide range of options including

posibility for adding Economizer

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10th Global Supply Chain and Logistics Summit www.sclgsummit.org

Reciprocating part load optimization

30% part load 43% higher efficiency 60% part load 13 % higher efficiency VSD Unloading of cylinders

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22 Nov 2017

10th Global Supply Chain and Logistics Summit www.sclgsummit.org

Screw part load optimization

30% part load 40% higher efficiency 60% part load 12% higher efficiency VSD Capacity slide

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10th Global Supply Chain and Logistics Summit www.sclgsummit.org

Part load efficiency for both recip and screw units

Screw VSD / Recip VSD 30% part load 25% higher efficiency using recip VSD Screw VSD / Recip VSD 60% part load 7,5% higher efficiency using recip VSD

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10th Global Supply Chain and Logistics Summit www.sclgsummit.org

  • 3. Heat Recovery Solutions
  • Using Desuperheaters for hot water production;
  • Using Heat Recovery Solution for compressor oil cooling
  • Heat Pump Solution
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Heat Recovery - Desuperheater

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10th Global Supply Chain and Logistics Summit www.sclgsummit.org Heat energy sourced from cooling tower / dry cooler using heat rejection from existing refrigeration plant

Cascade exchanger system Remember: Additional savings on water consumption and fan power

Heat Pump Solution

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10th Global Supply Chain and Logistics Summit www.sclgsummit.org

Use The Energy Twice – Heat Pump Solution

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10th Global Supply Chain and Logistics Summit www.sclgsummit.org

  • 4. Some Additional Value Engineering Products
  • Economizer
  • Air Purger
  • Water, Dirt and Oil Purifier (WDO Unit)
  • Condenser Pressure Optimizer (CPO)
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10th Global Supply Chain and Logistics Summit www.sclgsummit.org

Economizer

0.0% 2.0% 4.0% 6.0% 8.0% 10.0% 12.0% 14.0% 16.0%

  • 60
  • 40
  • 20

20 40 60

Evap Temp (F)

Efficiency Gain w/ Economizing

NH3

Optional – adding Economizer

  • Adds value at large differential pressures
  • Frequently used for low temperature applications
  • Considerable increased capacity
  • Significant improved efficiency
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10th Global Supply Chain and Logistics Summit www.sclgsummit.org

Automatic air purger GP2

Improves performance and reduces operating costs of industrial ammonia refrigeration equipment

The presence of non-condensable gasses in the condenser leads to poorer heat transmission between refrigerant vapour and cooling water, and this reduces the condenser capacity.

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10th Global Supply Chain and Logistics Summit www.sclgsummit.org

Water, Dirt & Oil Purifier

Keep your plant clean and save money 1% water content in ammonia 2% less cooling capacity 2% higher power consumption

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10th Global Supply Chain and Logistics Summit www.sclgsummit.org

SABROE CP Optimiser™

Automatic device for balancing R717 condensing pressure against compressor efficiency

The CP Optimiser automatically calculates energy balance between compressor energy consumption and the energy required to reduce condensing pressure, taking into account changing loads and conditions. This paves the way to considerable savings on energy bills, which means the CP Optimiser normally pays for itself within a matter

  • f months.
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10th Global Supply Chain and Logistics Summit www.sclgsummit.org

  • 5. Qualified Operation & Maintenance

and using genuine spare parts

  • Genuine parts result in lower

energy consumption;

  • Qualified service helps to

maintain plant in optimal condition;

  • Optimization of plant operation;

It is important to optimise the operation continuously, as this will secure that the plant is adjusted to the

  • ptimal actual operation
  • conditions. This gives lowest

possibly energy consumption

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22 Nov 2017

10th Global Supply Chain and Logistics Summit www.sclgsummit.org

Basic items to increase Energy Efficiency

  • 1. Proper design of refrigeration system;
  • 2. Using modern and reliable refrigeration equipment;
  • 3. Utilization of Heat Recovery Solutions.
  • 4. Additional Value Engineering Products
  • 5. Qualified Operation & Maintenance and using genuine spare parts;
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22 Nov 2017

10th Global Supply Chain and Logistics Summit www.sclgsummit.org

Q & A’s

Dubai