PELLEXTRUDER: IS IT POSSIBLE TO 3D-PRINT FROM PLASTIC PELLETS? - - PowerPoint PPT Presentation

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PELLEXTRUDER: IS IT POSSIBLE TO 3D-PRINT FROM PLASTIC PELLETS? - - PowerPoint PPT Presentation

PELLEXTRUDER: IS IT POSSIBLE TO 3D-PRINT FROM PLASTIC PELLETS? CARLO FONDA CFONDA@ICTP.IT THE ABDUS SALAM INTERNATIONAL CENTRE FOR THEORETICAL PHYSICS Creative Commons Attribution-ShareAlike 4.0 International License


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PELLEXTRUDER: IS IT POSSIBLE TO 3D-PRINT FROM PLASTIC PELLETS?

CARLO FONDA — CFONDA@ICTP.IT THE ABDUS SALAM INTERNATIONAL CENTRE FOR THEORETICAL PHYSICS

Creative Commons Attribution-ShareAlike 4.0 International License — http://creativecommons.org/licenses/by-sa/4.0/

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Best ideas come from real needs

Which is the biggest limitation of FDM 3D printing technology? The most common answer: the filament (availability, cost, characteristics) What if we could 3D print using raw plastic pellets/granules (maybe recycled from waste)...??? Many have tried, and there are even some solutions — within a limited scope (only for “spiralize” print).

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From the need to the idea

We analyzed what has been tested by others: Filament extruders with Auger screw (Archimedes’ coclea) Issues with Auger screw (non volumetric pump) Do volumetric pumps exist?

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BY DRIES VERBRUGGEN

PROJECT DATE CLIENT

MARCH 2014

REPRAPMAGAZINE.COM

ISSUE 3 PAGES 26-40

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THE GEOMETRY OF THE MOINEAU PUMP

MATHEMATICAL PAPER BY JENS GRAVESEN (TU DENMARK), MARCH 2008

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(NOW DISAPPEARED) WEB PAGE BY GRAVESEN

HTTPS://WEB.ARCHIVE.ORG/WEB/20160308104849/HTTP://SIAGS.SIAM.ORG/SIAGGD/PROBLEMS/GRAVESEN/

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THINGIVERSE.COM

SEARCH FOR "MOINEAU" — WORKS BY TOMI SALO AND EMMETT LALISH

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OPENSCAD

BY MARIUS KINTEL

OPENSCAD.ORG OPENSOURCE (AND EASY!) LANGUAGE FOR 3D MODELING

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OpenSCAD interface

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3D primitives

cube ( size=10 ) ; sphere ( radius=10 ) ; cylinder ( h,r1, r2 ) ; cube ([width, height, depth ]) ;

polygon ([points]) ;

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Transformations

translate ([x,y,z])
 primitives ; rotate ([x,y,z])
 primitives ; scale ([x,y,z])
 primitives ; mirror ([x,y,z])
 primitives ;

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Boolean operations

union () difference () intersection ()

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Loops & conditions

for ( i = [start:end])
 { … } if ( condition )
 { … } … other usual stuff

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Others

many mathematical functions are available: power, root, trigonometrical, log, exponential, etc… functions, modules, include 2D primitives extrusion export as STL

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List of all commands

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CARLO FONDA (TNX TO EMMETT)

PROJECT DATE CLIENT

SUMMER 2016

PELLEXTRUDER FIRST PROTOTYPE

MODELED WITH OPENSCAD

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ONE OF MANY VERSIONS OF THE FIRST DESIGN

EXPERIMENTS WITH DIFFERENT NUMBER OF LOBES / DIMENSIONS / RATIOS / ETC...

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ONE OF MANY VERSIONS OF THE FIRST DESIGN

EXPERIMENTS WITH DIFFERENT NUMBER OF LOBES / DIMENSIONS / RATIOS / ETC...

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FIRST WORKING PROTOTYPE 3D PRINTED IN ALUMINUM

READY (JUST IN TIME) FOR THE ROME MAKER FAIRE IN OCTOBER 2016...

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ICTP SCIFABLAB

PROJECT DATE CLIENT

OCTOBER 2016

DEMO: 3D PRINTED CHOCOLATE

@ MAKERFAIRE ROME

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BADGE OF MERIT (BLUE RIBBON) @ MAKERFAIRE ROME 2016

GIVEN BY MATT STULTZ (DIGITAL FABRICATION EDITOR, MAKE MAGAZINE)

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SECOND (IMPROVED) DESIGN AFTER ROME MAKERFAIRE

BETTER FUNNEL, LARGER SIZE FOR AUGER AND MOINEAU (MORE EXPENSIVE BUT EASIER TO WORK WITH...)

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ICTP SCIFABLAB

PROJECT DATE CLIENT

EARLY 2017

HEATBLOCK

CNC'ED FROM STL (OPENSCAD)

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SCIFABLAB

PROJECT DATE CLIENT

EARLY 2017

TEST OF OPERATIONS

SINGLE HEATING ELEMENT

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TEST WITH PLA PELLETS

HEARING IS NOT ENOUGH, WE WILL NEED TO ADD A SECOND HEATING BLOCK TO HEAT THE AUGER SECTION...

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SCIFABLAB

PROJECT DATE CLIENT

HALF 2017

MORE TESTING

DOUBLED HEATING ELEMENT

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SCIFABLAB

PROJECT DATE CLIENT

HALF 2017

IT’S ALMOST WORKING

BUT ONLY FOR SHORT TIMES

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SCIFABLAB

PROJECT DATE CLIENT

HALF 2017

ISSUES WITH THE AUGER SCREW

MORE TESTS AND MODIFICATIONS ARE NEEDED...