ORSCO Shelby Township, MI Shelby Township, MI Automatic - - PowerPoint PPT Presentation

Shelby Township, MI

Automatic Lubrication Systems

ORSCO

Shelby Township, MI

ORSCO Web Site

www.lincoln-orsco.com

Oil Spray Systems

Jim Bowsher Sales Support

jbowsher@lincolnindustrial.com (586)997-0300 x262 (586)243-8954 mobile

Some customers still lubricate like this… …quality control is not consistent.

2004 Automotive Plant(MI)

Brush Type Delivery Systems: Traditional Approach

1. Poor application method to reach the pin area. 2. Lube is not applied with force. 3. Brush doesn’t clean chain. 4. Brush wears out. 5. Brush collects contamination. 6. This methodology tends to

• ver lubricate.

Lubrication the “Old Fashioned” Way

Delivery System Spray Component ORSCO Oil-Spray Systems: “The Concept”

Systems: VS & VSR Series (OEM’s - PLC) Series 170 (standard) Series 175 (Smart System – NEW!) Standard Spray Nozzles: SWN, SFN, STN (continuous) TPN, TFN, TCN (pulse)

ORSCO solutions are a combination of a delivery system and a spray component. A vast number of options and possibilities are possible and designed with consideration of the customer’s needs in mind.

air

• il

Series 170 System

ORSCO Series 170 System

(4) liter reservoir with low-level switch incoming air filter & system pressure switch fixed-displacement injectors indicator lights electrical control box injector control solenoid nozzle air control solenoid pressure regulator with gage (nozzle air) system parameters label

Air Air Air System Air Pressure (65 - 120 PSI) Oil Air/Oil Mix

ORSCO -- How it Works

Spray Nozzle x

• il injectorx

air pressure regulator reservoir Timer/PLC Controls

solenoid valve solenoid valve

The “T” option timer controls the cycle rate of the injectors—volume/output.

• il feed

line

spray nozzle

highly-controlled delivery of fluid

System Function by Component

nozzle air

nozzle air control

regulated air pressure to spray nozzles controls the resulting spray pattern

(control shown left)

Internal Image

• f

Timer

ORSCO Series 170 System

Single Network, Single Regulator

model code: 170-A-1-T-S-08-0000-H-M-NC-C-X

single-network control

Standard Systems:

Both systems

• nly include

feed back for low oil level and low incoming air pressure – both

• utputs

can signal a PLC for an appropriate response.

Injectors require a minimum “system air pressure” of 65 PSI

• r 4.5 bar to operate.

The food industry typically requires a stainless steel enclosure.

Series 170 Oil Spray System

Series 170 System – Single Network

Product Identification Labels

Basic Nozzle Types: Continuous or Pulse?

Pulse Pulse-

• Spray Nozzle

Spray Nozzle

The pulse spray nozzles are designed to provide a different capability than

• ur continuous spray nozzles. With

the check valve located at the tip of the nozzle, we create the best possible design to prevent dripping that is critical in some applications. This is especially critical when the nozzle placement is vertical and pointing downward.

TPN, TFN, TCN Nozzle Families

air air/oil mix

Continuous Continuous-

• Spray Nozzle

Spray Nozzle

The continuous spray nozzles have the check valve in the nozzle body. This allows for a greater metering distance and provide the capability of applying the smallest amounts of

• lubricant. The amount of oil being

applied will determine the thickness

• f the oil on the inside of the bore of

the nozzle tip going to the exit point.

SWN, SFN, STN Nozzle Families

air

• il

air/oil mix

The black circle shown below is the check ball/valve in the spray nozzle.

Spray Nozzles Options Some standard nozzles shown below.

fluid flow inside the nozzle tip

fluid spray patterns shown in green

In line Low Profile 120° Fan Spray Cone Spray 360 ° Fan Spray

cross section of nozzle body & tip including the keeper assembly

We also design custom nozzles specific for

• ur

customers applications where standard nozzles do not meet the customers needs.

“NC” Fittings Shown

In Line “IL” Design Low Profile “LP” Design

Continuous-Spray Nozzles

VSR Series System

nozzle air pressure regulator nozzle air pressure solenoid

VS Series System

injector control solenoid

Designed for OEM’s who have an existing PLC to control these systems, or similar “Device-Net” type controls!

spray nozzles not shown

Standard Product without Controls

filter-regulator-pressure switch w/ low air feedback set-up parameters

• n (4) liter reservoir

low level feedback

Standard Systems:

VSR Series Systems w/ “Millennium Timer”

VSR Series System

Millennium Timer Options Off Time Adjustment P/N: MCT-00001 (2.1 to 200 seconds) P/N: MPT-00001 (0.5 to 5 seconds) P/N: MCT-00002 (4 to 400 seconds)

• ptional controls with:

120 VAC, 240 VAC, 24 VDC for continuous applications only.

• this product option is for continuous

spray systems only, and is a low cost method to control injector cycle rate. This set up allows the customer to send power to the unit, and it will deliver the amount

• f lubricant equal to the volume produced

the injector size. Turning off the power, turns off the system.

“On-Time” adjustment is approximately 0.5 seconds

“Air-Only” VSR Series System

VSR-P Series

This standard product derivative was designed for applications where customers either did not have the resource of electrical power, or applications where electricity was prohibited because of concerns about caustic environmental issues(explosions). In applications where there is a great deal of air-born dust, or similar debris, there is a high potential for explosions. This system will function and deliver lubrication without electricity. In the standard VS/VSR Series model code simply substitute a “P” for the field where you would normally input a voltage preference.

Dual Regulator Configuration Shown (VSR-P Series)

Smart Systems Approach

• lube delivery volume changes dynamically with demand.
• usually varies with respect to a customer input like drive

motor amperage.

Spray System

Drive Chain

Drive motor

VS Series Spray Nozzles PLC Controls Horner PLC

(ORSCO standard)

• uter loop (amperage monitoring)

inner loop (line monitoring)

PSI PSI

Series 300 – closed inner & outer loop (transducer based) Series 250 – closed inner & outer loop (pressure-switch based) Series 175 – closed outer loop only

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• il

Smart Systems Approach

September 8, 2004

Packaged Systems Approach

• one part number for the complete system and spray nozzles.

ORSCO P/N

Description Reservoir Voltage Injector Size Fittings Pricing

VSR-0027-2

2 Point Spray System - requires PLC 4 Liter 120 VAC 0.015 cc compression type $1,815.93

VSR-0027-4

4 Point Spray System - requires PLC 4 Liter 120 VAC 0.015 cc compression type $2,399.90

VSR-0026-2

2 Point Spray System - integral controls 4 Liter 120 VAC 0.015 cc compression type $2,015.55

VSR-0026-4

4 Point Spray System - integral controls 4 Liter 120 VAC 0.015 cc compression type $2,599.52

170-0024-2*

2 Point Spray System - integral controls 4 Liter 120 VAC 0.015 cc compression type $2,661.58

170-0024-4*

4 Point Spray System - integral controls 4 Liter 120 VAC 0.015 cc compression type $3,244.82

Notes: All systems include the appropriate number of spray nozzles of the type SWN-LP-NC-00-3 * - Indicates a system that is mounted to a back plate(27"H x 22"W) All figures are quoted in US Dollars and valid until April 1, 2005

Packaged Systems Offering

VSR Series Series 170

Standard SWN Spray Nozzles

{the above systems are shown as 8 point lube systems}

The End