ORSCO Shelby Township, MI Shelby Township, MI Automatic Lubrication Systems
ORSCO Web Site www.lincoln-orsco.com
Oil Spray Systems Jim Bowsher Sales Support jbowsher@lincolnindustrial.com (586)997-0300 x262 (586)243-8954 mobile
Some customers still lubricate like this… 2004 Automotive Plant(MI) …quality control is not consistent.
Brush Type Delivery Systems: Traditional Approach 1. Poor application method to reach the pin area. 2. Lube is not applied with force. 3. Brush doesn’t clean chain. 4. Brush wears out. 5. Brush collects contamination. 6. This methodology tends to over lubricate. Lubrication the “Old Fashioned” Way
ORSCO Oil-Spray Systems: “The Concept” Delivery air Spray System oil Component Systems: Standard Spray Nozzles: VS & VSR Series (OEM’s - PLC) SWN, SFN, STN (continuous) Series 170 (standard) TPN, TFN, TCN (pulse) Series 175 (Smart System – NEW!) ORSCO solutions are a combination of a delivery system and a spray component. A vast number of options and possibilities are possible and designed with consideration of the customer’s needs in mind.
ORSCO Series 170 System Series 170 System electrical control box system parameters label (4) liter reservoir with low-level switch indicator lights incoming air filter & fixed-displacement system injectors pressure switch injector nozzle air pressure regulator control solenoid control solenoid with gage (nozzle air)
ORSCO -- How it Works Timer/PLC Controls reservoir solenoid Spray Nozzle valve Oil x oil injector x Air Air/Oil Mix solenoid valve Air Air air pressure regulator System Air Pressure (65 - 120 PSI)
The “T” option timer controls the cycle rate of the injectors—volume/output. spray nozzle Internal nozzle air Image of Timer highly-controlled delivery of fluid oil feed line regulated air pressure to spray nozzles controls the resulting spray pattern System Function nozzle air control (control shown left) by Component
Single Network, Single Regulator ORSCO Series 170 System single-network control model code: 170-A-1-T-S-08-0000-H-M-NC-C-X
Standard Systems: Series 170 Oil Spray System Both systems only include feed back for low oil level and low incoming air pressure – both outputs can signal a PLC for an appropriate response. Injectors require a minimum The food industry typically requires a stainless steel “system air pressure” of 65 PSI enclosure. or 4.5 bar to operate.
Series 170 System – Single Network Product Identification Labels
Basic Nozzle Types: Continuous or Pulse? The black circle shown below is the check ball/valve in the spray nozzle. Continuous- -Spray Nozzle Spray Nozzle Continuous The continuous spray nozzles have the check valve in the nozzle body. oil This allows for a greater metering distance and provide the capability of air/oil applying the smallest amounts of mix lubricant. The amount of oil being air applied will determine the thickness of the oil on the inside of the bore of the nozzle tip going to the exit point. SWN, SFN, STN Nozzle Families Pulse- -Spray Nozzle Spray Nozzle Pulse The pulse spray nozzles are designed to provide a different capability than our continuous spray nozzles. With the check valve located at the tip of the nozzle, we create the best possible design to prevent dripping air/oil that is critical in some applications. air mix This is especially critical when the nozzle placement is vertical and pointing downward. TPN, TFN, TCN Nozzle Families
Spray Nozzles Options cross section of nozzle body & tip including the Some standard nozzles keeper assembly shown below. We also design custom nozzles specific for our customers applications where standard nozzles do not meet the customers needs. fluid flow inside the nozzle tip Low Profile 120° Fan Spray Cone Spray 360 ° Fan Spray In line fluid spray patterns shown in green
“NC” Fittings Shown In Line “IL” Design Low Profile Continuous-Spray Nozzles “LP” Design
Standard Product without Controls Designed for OEM’s who have an existing PLC to set-up parameters control these systems, or on (4) liter reservoir similar “Device-Net” type controls! low level feedback nozzle air pressure regulator nozzle air pressure solenoid injector control solenoid filter-regulator-pressure switch w/ low air feedback VS Series System VSR Series System spray nozzles not shown
Standard Systems: VSR Series Systems w/ “Millennium Timer” optional controls with: VSR Series System 120 VAC, 240 VAC, 24 VDC -this product option is for continuous for continuous spray systems only, and is a low cost applications only. method to control injector cycle rate. This set up allows the customer to send power to the unit, and it will deliver the amount Millennium Timer Options Off Time Adjustment P/N: MCT-00001 (2.1 to 200 seconds) of lubricant equal to the volume produced P/N: MPT-00001 (0.5 to 5 seconds) the injector size. Turning off the power, P/N: MCT-00002 (4 to 400 seconds) turns off the system. “On-Time” adjustment is approximately 0.5 seconds
“Air-Only” VSR Series System This standard product derivative was designed for applications where customers either did not have the resource of electrical power, or applications where electricity was prohibited because of concerns about caustic environmental issues(explosions). In applications where there is a great deal of air-born dust, or similar debris, there is a high potential for explosions. This system will function and deliver lubrication without electricity. In the standard VS/VSR Series model code simply substitute a “P” for the field where you would normally input a voltage preference. VSR-P Series Dual Regulator Configuration Shown (VSR-P Series)
Smart Systems Approach - lube delivery volume changes dynamically with demand. - usually varies with respect to a customer input like drive motor amperage.
Smart Systems Approach Drive Chain Series 300 – closed inner & outer loop (transducer based) Series 250 – closed inner & outer loop (pressure-switch based) Series 175 – closed outer loop only Spray Nozzles VS Series Spray oil System air PSI inner loop (line monitoring) PLC Controls PSI Horner PLC (ORSCO standard) Drive motor outer loop (amperage monitoring) September 8, 2004
Packaged Systems Approach - one part number for the complete system and spray nozzles.
Packaged Systems Offering ORSCO P/N Description Reservoir Voltage Injector Size Fittings Pricing VSR-0027-2 2 Point Spray System - requires PLC 4 Liter 120 VAC 0.015 cc compression type $1,815.93 VSR-0027-4 4 Point Spray System - requires PLC 4 Liter 120 VAC 0.015 cc compression type $2,399.90 VSR-0026-2 2 Point Spray System - integral controls 4 Liter 120 VAC 0.015 cc compression type $2,015.55 VSR-0026-4 4 Point Spray System - integral controls 4 Liter 120 VAC 0.015 cc compression type $2,599.52 170-0024-2* 2 Point Spray System - integral controls 4 Liter 120 VAC 0.015 cc compression type $2,661.58 170-0024-4* 4 Point Spray System - integral controls 4 Liter 120 VAC 0.015 cc compression type $3,244.82 Notes: All systems include the appropriate number of spray nozzles of the type SWN-LP-NC-00-3 * - Indicates a system that is mounted to a back plate(27"H x 22"W) All figures are quoted in US Dollars and valid until April 1, 2005
VSR Series Series 170 Standard SWN Spray Nozzles {the above systems are shown as 8 point lube systems}
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