Orrex Plastics Company Orrex: Entirely focused on reactive and - - PowerPoint PPT Presentation

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Orrex Plastics Company Orrex: Entirely focused on reactive and - - PowerPoint PPT Presentation

May 29, 2023 113 likes •528 views

Orrex Plastics Company Orrex: Entirely focused on reactive and complex extrusion compounding Orrex: Entirely focused on reactive and complex extrusion compounding 6 extrusion lines all in reactive and complex compounding

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SLIDE 1

Orrex Plastics Company

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SLIDE 2

Orrex:

  • Entirely focused on reactive and complex

extrusion compounding

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SLIDE 3

Orrex:

  • Entirely focused on reactive and complex

extrusion compounding

  • 6 extrusion lines – all in reactive and complex

compounding service

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SLIDE 4

Orrex:

  • Entirely focused on reactive and complex

extrusion compounding

  • 6 extrusion lines – all in reactive and complex

service

  • All processing lines and processes designed and

built in-house

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SLIDE 5

Processes, Resins, Reactants…

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SLIDE 6

Processes, Resins, Reactants…

Graft modification, with and without peroxides Viscosity modification, with and without peroxides Neutralization Vulcanization Esterification and trans-esterification Amination Mineral addition… … plus multiple combinations of these reactions and polymer additions in one pass.

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SLIDE 7

Processes, Resins, Reactants…

Resins employed include:

LDPE HDPE LLDPE VLDPE SBS SEBS SIS Iso-tactic polypropylenes Atactic polypropylenes – molten and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and bale Ethylene acrylic acid co-polymers Ethylene methacrylate copolymer Polyurethane and PUR pre- polymers: MDI based. Tackifiers Waxes, solid and molten Oils (to 50% by wt.) Inorganic fillers

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SLIDE 8

Processes, Resins, Reactants…

Reactants employed include:

Maleic anhydride Organic peroxides, including di-tert butyl peroxide Organo silanes NaOH, LiOH & KOH Tempo (Tetramethylpiperidinyl-1-oxy) Cyclohexane-methanol Methanol and IPA Titanates Vulcanizates and appropriate Ti based catalyst systems Amines Water

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SLIDE 9

Processing Line Design: Lines 1, 2 ,4 ,6, 7 & 8

Line 1 is a 92 mm, 44:1 W&P, 600 hp / 580 rpm TSE K-Tron Feeder assemblies

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SLIDE 10

Processing Line Design: Lines 1, 2 ,4 ,6, 7 & 8

Line 1 is a 92mm, 44:1 W&P, 600 hp / 580 rpm TSE K-Tron Feeder assemblies Lines 2, 4, 6 & 8: Each is a 92 mm, 44:1 W&P or Century, 700 hp / 640 rpm TSE with identical K-Tron Feeder assemblies

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SLIDE 11

Processing Line Design: Lines 1, 2 ,4 ,6, 7 & 8

Line 1 is a 92 mm, 44:1 W&P, 600 hp / 580 rpm TSE K-Tron Feeder assemblies Lines 2, 4, 6 & 8: Each is a 92 mm, 44:1 W&P or Century, 700 hp / 640 rpm TSE with identical K-Tron Feeder assemblies Line 7 is a 40 mm, 48:1 Coperion 50 hp / 560 rpm Inconel TSE with K- Tron Feeders. This line is designed for both R & D and production.

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SLIDE 12

Lines 1, 2 ,4 ,6, 7 & 8

Rail Hopper Cars Gaylords Super Sacks Bags

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SLIDE 13

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags

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SLIDE 14

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders

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SLIDE 15

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Ribbon blending

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SLIDE 16

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Grinding Bales (EP, EPDM) Ribbon blending

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SLIDE 17

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Grinding

Maleic anhydride, peroxides, caustics, water, oils, silanes, polyurethane pre-polymers, waxes, poly-iso-butenes, atactic poly alpha olefins

Bales (EP, EPDM) Ribbon blending

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SLIDE 18

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Grinding Bales (EP, EPDM) Ribbon blending

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SLIDE 19

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Grinding

Total inter-connected feeder assembly up to 16

Bales (EP, EPDM) Ribbon blending

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SLIDE 20

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Grinding * Total feeder assembly of 16 Bales (EP, EPDM) Ribbon blending

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SLIDE 21

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Feed throat Grinding * Total feeder assembly of 16 Bales (EP, EPDM) Ribbon blending 92mm 44:1 L/D

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SLIDE 22

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Feed throat Grinding * Total feeder assembly of 16 Bales (EP, EPDM) Ribbon blending N2 92mm 44:1 L/D

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SLIDE 23

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Feed throat Side feeder Grinding * Total feeder assembly of 16 Bales (EP, EPDM) Ribbon blending N2 92mm 44:1 L/D

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SLIDE 24

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Feed throat Side feeder(s) Grinding * Total feeder assembly of 16 Bales (EP, EPDM) Ribbon blending N2 92mm 44:1 L/D

Side feeder barrel(s) at any location

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SLIDE 25

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Feed throat Side feeder(s) Barrel Injector(s) Grinding * Total feeder assembly of 16 Bales (EP, EPDM) Ribbon blending N2 92mm 44:1 L/D

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SLIDE 26

Lines 1, 2 ,4 ,6, 7 & 8

Two barrels injectors in every barrel

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Feed throat Side feeder(s) Barrel Injector(s) Grinding * Total feeder assembly of 16 Bales (EP, EPDM) Ribbon blending N2 92mm 44:1 L/D

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SLIDE 27

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Feed throat Side feeder(s) Barrel Injector(s) Grinding * Total feeder assembly of 16 Vacuum: 2 per extruder @ <= 29" Hg @ 240 cfm Bales (EP, EPDM) Ribbon blending N2 92mm 44:1 L/D

Vacuum from any barrel

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SLIDE 28

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Feed throat Side feeder(s) Barrel Injector(s) Grinding * Total feeder assembly of 16 Vacuum: 2 per extruder @ <= 29" Hg @ 240 cfm Bales (EP, EPDM) Ribbon blending N2 92mm 44:1 L/D Pump

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SLIDE 29

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Feed throat Side feeder(s) Barrel Injector(s) Grinding * Total feeder assembly of 16 Vacuum: 2 per extruder @ <= 29" Hg @ 240 cfm Bales (EP, EPDM) Ribbon blending N2 Filtration 92mm 44:1 L/D Pump

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SLIDE 30

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Feed throat Side feeder(s) Barrel Injector(s) Gala Underwater Pelletizer Strand Pelletizer Water Ring Pelletizer Drums

Tempered water from 40 to 180 F

Grinding * Total feeder assembly of 16 Vacuum: 2 per extruder @ <= 29" Hg @ 240 cfm Bales (EP, EPDM) Ribbon blending N2 Filtration 92mm 44:1 L/D Pump

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SLIDE 31

Lines 1, 2 ,4 ,6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Feed throat Side feeder(s) Barrel Injector(s) Gala Underwater Pelletizer Strand Pelletizer Water Ring Pelletizer Drums

Tempered water from 40 to 180 F

Grinding * Total feeder assembly of 16 Vacuum: 2 per extruder @ <= 29" Hg @ 240 cfm Packaging: bags, supersacks, Gaylords, drums, rail ... Bales (EP, EPDM) Ribbon blending N2 Filtration 92mm 44:1 L/D Pump

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SLIDE 32

Processing Line Design: Lines 3-4 & 5-6

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SLIDE 33

Processing Line Design: Lines 3-4 & 5-6

Each is a pair of 92mm, 44:1, 700 hp / 640 rpm TSE with identical K-Tron feeder assemblies for a total configuration of 88:1 with 1,400HP

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SLIDE 34

Processing Line Design: Lines 3-4 & 5-6

92mm 44:1 L/D

Each is a pair of 92mm, 44:1, 700 hp / 640 rpm TSE with identical K-Tron feeder assemblies for a total configuration of 88:1 with 1,400HP

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SLIDE 35

Processing Line Design: Lines 3-4 & 5-6

92mm 44:1 L/D 92mm 44:1 L/D

Each is a pair of 92mm, 44:1, 700 hp / 640 rpm TSE with identical K-Tron feeder assemblies for a total configuration of 88:1 with 1,400HP

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SLIDE 36

Processing Line Design: Lines 3-4 & 5-6

Each is a pair of 92mm, 44:1, 700 hp / 640 rpm TSE with identical K-Tron feeder assemblies for a total configuration of 88:1 with 1,400HP

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SLIDE 37

Processing Line Design: Lines 3-4 & 5-6

Each is a pair of 92mm, 44:1, 700 hp / 640 rpm TSE with identical K-Tron feeder assemblies for a total configuration of 88:1 with 1,400HP

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SLIDE 38

Processing Line Design: Lines 3-4 & 5-6

Each is a pair of 92mm, 44:1, 700 hp / 640 rpm TSE with identical K-Tron feeder assemblies for a total configuration of 88:1 with 1,400HP

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SLIDE 39

Lines 1, 2, 4, 6, 7 & 8

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Feed throat Side feeder(s) Barrel Injector(s) Gala Underwater Pelletizer Strand Pelletizer Water Ring Pelletizer Drums

Tempered water from 40 to 180 F

Grinding * Total feeder assembly of 16 Vacuum: 2 per extruder @ <= 29" Hg @ 240 cfm Packaging: bags, supersacks, Gaylords, drums, rail ... Bales (EP, EPDM) Ribbon blending N2 Filtration 92mm 44:1 L/D Pump

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SLIDE 40

Lines 3-4 & 5-6

Up to 8* 400 to 4,000 pound per hour loss in weight resin feeders Rail Hopper Cars Gaylords Super Sacks Bags Fine powders and granule additives Up to 4* 1 to 150 pound per hour solid additive feeders Liquid additives: reactants,

  • ils, waxes; molten

materials 40 to 450 F. Up to 6* 0.25 to 50 pound per hour liquid additive feeders Up to 6* 20 to 2,000 pound per hour liquid additive feeders Feed throat(s) Side feeder(s) Barrel Injector(s) Gala Underwater Pelletizer Strand Pelletizer Water Ring Pelletizer Drums

Tempered water from 40 to 180 F

Grinding * Total feeder assembly of 16 Vacuum: 2 per extruder @ <= 29" Hg @ 240 cfm Packaging: bags, supersacks, Gaylords, drums, rail ... Bales (EP, EPDM) Ribbon blending N2 Filtration 92mm 44:1 L/D 92mm 44:1 L/D Pump

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SLIDE 41

Processes, Resins, Reactants…

Graft modification, with and without peroxides Viscosity modification, with and without peroxides Neutralization Vulcanization Esterification and trans-esterification Amination Mineral addition… … plus multiple combinations of these reactions and polymer additions in one pass.