NSK HOT METAL FORGING NSK GROUP About Us, NSK Group NSK Group - - PowerPoint PPT Presentation

NSK HOT METAL FORGING

NSK GROUP

About Us, NSK Group

NSK Group includes the companies NSK Automotive, NSK Hot Metal Forging, NSK Rubber Production Plant, RAN Industrial Products, and NSK Do Brasil. In a total area

• f 48.000 m2, of which 15.000 m2 is closed, NSK Group carries out its production,

sales, and marketing activities with its 400 employees in 2 factories and 3 marketing companies. Over 10.000 ROTA-branded OEM reference steering wheel and suspension parts produced by NSK Automotive are presented around the world by the Istanbul-based company RAN Industrial Products through its sales network in domestic and abroad. In addition, the company Brazil-based NSK Do Brasil is rapidly popularizing ROTA- branded steering and suspension parts in the domestic market through its warehouse and sales network. Exporting 85% of its production, ROTA supplies 20% to its OEM/OES customers. ROTA has the control of entire production processes of its products and exports them to over 100 countries in 5 continents at the best quality, in time with competitive prices.

NSK HOT METAL FORGING

About Us, NSK Hot Metal Forging

NSK Hot Metal Forging operating under NSK Group, along with its forging, molding, and machining sections, maintains its activities in Karacabey, Bursa with its 98 employees working in a total area of 5.000 m2, of which 3.500 m2 is closed. NSK Hot Metal Forging, which operates Sales and Marketing activities in its own organization, works with friction/eccentric presses and drop hammers with an annual forging capacity of 12.000 Tons. Our company supplies with the hot metal forging requirements of domestic and international OEM and OES customers as well as NSK Automotive’s which is one of our group companies. NSK Hot Metal Forging produces carbon and alloyed steel parts between 0,10-20 kg. in different sizes and forms. Our company has the IATF 16949:2016 and ISO 9001:2015 certificates which confirm that our products and services are provided in accordance with internationally recognized standards.

NSK RUBBER-METAL MANUFACTURING PLANT

About Us, NSK Rubber-Metal Manufacturing Plant

NSK Rubber-Metal Manufacturing Plant has begun production in July 2016 within the NSK Hot Metal Forging company, which is a member of NSK Group, in the direction of increasing share in the OEM market. All static, dynamic and life tests of the products manufactured in NSK Rubber-Metal manufacturing plant by OEM standards are carried out in the laboratories and test centers of NSK Group according to OEM requirements.

NSK HOT METAL FORGING

From past to now

1950 - Foundation of NSK Hot Metal Forging as a workshop. 1958 – Started producing parts and equipments for agricultural vehicles. 1968 – Increased its capacity with having the new Factory building which is the current building of «Forging Factory». 1982 – Started producing steering and suspension parts. 1993 – Received its first Turkish Standards (TSE) Institute certificate. 1995 – First export in its history made to Greece. 1997 – Certified with ISO 9001 quality certificate. 2016 – Increased its capacity with the Rubber–Metal Production Plant. 2018 – IATF 16949:2016 certificate is received.

NSK HOT METAL FORGING

Production

We manage all process that demands high-technology, information and high standards and that ranges from technical drawing to molding process, from solid modelling to its final shape in vertical machining center under a single roof at NSK Hot Metal Forging. Quality Laboratory From a product’s concept stage to the point when it becomes a final part, all processes are followed at NSK Hot Metal Forging Quality laboratory using the «IFS- ERP» program. We aim to carry out an error-free production by the measuremental, mechanical, and fracture related inspections performed after continuously improved production processes. Analysis and measurements performed at NSK Hot Metal Forging’s laboratory;

• Brinell, Rockwell and Vickers hardness measurements,
• Spectrometer material chemical analysis,
• Magnetic particle fracture inspection,
• Dimensional inspection,
• 3D measurements,

NSK HOT METAL FORGING

Production

Molding Shop We develop our molds “perfectly” in order to produce designed products error-free using our;

• Universal lathes,
• Universal milling machine,
• CNC Vertical Machining Centers,
• Welding machines with various Powers.

Engineering and Product Development Experienced staff at NSK Hot Metal Forging’s Engineering Department develop molding and apparatus designs within the shortest time using Solidworks and Cimatron computer

• programs. The engineering department designs all forging

processes in the most efficient way and as a result of this, high quality products are manufactured in the most economical way possible.

NSK HOT METAL FORGING

Production

Hot Forging Forging operation from 100g to 20 kg. can be carried out by NSK Hot Metal Forging’s machine park. Increasing its monthly steel consumption to 600 metric tons, the company rapidly meets special customer requirements. NSK Hot Metal Forging’s machine park has;

• Lasco Hammer 6300,
• Lasco Hammer 2000,
• 160, 250 and 500 Ton Friction Presses,
• 80, 100, 250 Ton Eccentric Presses,
• 50 Kva, 150 Kva, 200 Kva, 275 Kva, 350 kva, 600 kva Induction Heating Machines,
• 150 – 160 – 250 kg. Sledgehammers,
• Band sawing machines, Rapid cutting machines
• 300 kg. sand blasting machines with rubber bands, 1,20 mt. suspended sand blasting

machine

NSK HOT METAL FORGING

Production

Machining Machining operation is carried out by shaping previously designed products through a cutting operation by means

• f cutting tools defined in accordance with the

manufacturing process. At our machining park we have the following equipments;

• 8”and 10”CNC turning machines,
• CNC milling machine,
• Ancillary benches,

NSK HOT METAL FORGING

Quality Policy

With a "Customer Focused" approach that makes continuous development principle a lifestyle,

• Product and Business Safety,
• Quality,
• Service,
• Price.

We are committed to being one of the industry's leading and competitive companies and we are committed to maintaining our activities within the framework of our quality objectives as a factory that meets the applicable requirements of the standard that ensures the future of our environment with all

• f our partners.

IATF 16949: 2016 and ISO 9001: 2015 Certificates; NSK Hot Metal Forging commits to fully meeting customers' quality expectations, complying with legal requirements for the product, enhancing customer satisfaction and continually improving their performance. NSK Hot Metal Forging has IATF 16949: 2016 and ISO 9001: 2015 certifications that show that its products and services are manufactured in accordance with an internationally recognized standard.

16949:2016

NSK HOT METAL FORGING

Products

Ø15 mm. - Ø26 mm. Products We manufacture products from Ø15 mm. to Ø26 mm. with an upset capacity up to

• 2D. As for open molds, we have the

capacity to process in central sizes of 150 mm.- 650 mm. Forged products are shaped with cold caliber to best suit parallelism and flatness tolerances. Ø26 mm.- Ø52 mm. Products We manufacture products in diameters of Ø26 mm.- Ø52 mm. with an upset capacity up to 2D. As for open molds, we have the capacity to process in central sizes of 150 mm.-1.000 mm. Forged products are shaped to best match of parallelism, flatness and AA dimensions tolerances with cold caliber. Inner and Outer Tie Rod Ends Hot forging of inner and outer tie rod ends is manufactured between 0,10-20 kg.

NSK HOT METAL FORGING

Products

Drawbar Parts As for heavy vehicle products, hot metal forging is used for Torque Rods, «V» Drawbars, and the Bases of these products. 0,10 - 20 Kg. Parts Forging and machining operations are carried out for core parts. In addition, these can also be carried out for hot forged steel parts between 0,10 - 20kg.

THANK YOU