NEW PRODUCT DEVELOPMENTS West Zone 24/08/2018 TYPES OF PRODUCTS - PowerPoint PPT Presentation

NEW PRODUCT DEVELOPMENTS West Zone 24/08/2018

TYPES OF PRODUCTS  WATER PROOFING PRODUCTS  CORROSIVE RESISTANT PRODUCTS

Waterproofing is a fundamental aspect of creating a building envelope to prevent the concrete for different climate conditions. To maintains the appearance of the building & increases the life time of the structure . Prevent the seepage of water for its durability. We provide water proofing solutions for,  Basements,  Roofs ,  Terrace  chejjas  Expansion joints (We deal with several way of water proofing depending on the structure )

 Bentonite Clays(BC)  Sheet Membrane Systems(SMS)  Cementitious System(CS)  Liquid Applied System(LAS)

 Natural clay systems, known as Bentonite act as waterproofing by swelling when exposed to moisture thus becoming impervious to water.  This swelling can be 10-15 % of thickness of the base material.  Clay panels and sheets are popular for use in blind-side waterproofing applications such as on retaining earth systems and elevator and sump pits.

 Sheet Membranes is the combination of Bitumen, polymers & fillers  It is black in colour . Applied by hot applied or cold applied system.  It is used in the roofing applications and include the thermoplastics, vulcanized rubbers and rubberized asphalts. The thickness of these systems varies from (0.8-5.0 )mm

3.CEMENTITIOUS SYSTEM(CS)  CEMENTITIOUS system contains modified acrylic , Portland cement ,graded additives with filler act as active waterproofing agent.  These systems include metallic, crystalline , chemical additive and acrylic modified system.  These systems can be applied as negative or positive side waterproofing.

CEMENTITIOUS SYSTEM LIQUICRETE 151 LIQUICRETE RTU 1.Multipurpose application 1.Flexible in nature 2.Cost effective 2.Easy application 3.Good adhesion strength 3.Good water resistance permeability

LIQUICRETE 151 ( Cico-Tapecrete 151)  Modified Acrylic base binder with additives.  Mix ratio 1:2 (Acrylic Liquid :Cement)  It can be apply spray/roller/brush  Coverage up to 0.4 kg/m2 @ 2 coats  Recommended for waterproofing of, Basement 1. toilets 2. terraces 3.

LIQUICRETE RTU (DR.FIXIT- PEDIFIN 2K)  Acrylic polymer with graded filler, additive with cement  It is a two component system. Mix ratio 1:2 (Bonding additive: sealing powder)  Coverage up to 1.5-2.0 kg/ m2 @ 1mm of 2 coat application  Recommended for waterproofing for, prevents the dampness in building tanks, 1. Roofs 2. Concrete structure for long period 3.

 These system include urethanes, Rubbers, acrylic, plastics and modified asphalts.  LAS are applied as a liquid and cure to form one monolithic seamless sheet.  LAS can be applied to vertical and horizontal applications.  For Terrace applications, the film thickness (1.0-1.2 mm).

 Based on the chemical property, Liquid Applied system Water based Non water based  LIQUIPLAS ACRYLIC LIQUITHANE EMA LIQUIPLAS PUD   LIQUIPLAS EMB

 Water based modified acrylic copolymer.  Single pack, Ready to use.  It can be applied interior or exterior.  simple recoating& Non-hazards in nature.  Strong adhesion to masonry substrates.  Better Crack bridging & superior abrasion resistant.

Surface preparation -surface should be dry clean, free from oil, grease, waxes and all loose matter. Apply: Acrylic base +water (1:1) as a primer (3-4 HRS.) 1 st Coat of acrylic base (300-400 microns) (6-8 HRS.) 2 nd Coat of acrylic base (300-400 microns) (6-8 HRS.) 3 rd Coat of acrylic base (300-400 microns) (Full curing 7 days) Final film total thickness (1-1.2 mm)

 COVERAGE: Spreading rate:45-50 square feet/kg. (The coverage will vary depending on type of the substrates quantity and method of application)  STORAGE : One year after manufacturing date in its original packing non open, protected from heat.  PACKING: 20 LITER PAIL  LIMITATION : Don’t applied wet surface and rainy timing.

 Water based Exterior PU modified system.  Ready to use, Fast drying.  It can be used Interior & Exterior.  UV stable non yellowing.  Reinforcement does not required.  Better crack bridging.

Surface preparation -surface should be dry clean, free from oil, grease, waxes and all loose matter. Apply: PUD base +water (4:1) as a primer (1-3 HRS.) 1 st Coat of PUD base (300-400 microns) (6-8 HRS.) 2 nd Coat of PUD base (300-400 microns) (6-8 HRS.) 3 rd Coat of PUD base (300-400 microns) (Full curing 7 days) * Final film total thickness (1-1.2 mm) *Don’t dilute any coat after the primer is applied

 COVERAGE: Spreading rate:45-50 square feet/kg. (The coverage will vary depending on type of the substrates quantity and method of application)  STORAGE : One year after manufacturing date in its original packing non open, protected from heat.  PACKING: 20 LITER PAIL  LIMITATION : Don’t applied wet surface and rainy timing.

 It is an Aliphatic Polyurethane modified bitumen emulsion.  Single component, Ready to use.  High Resistant to chlorides and sulphates.  Excellent Elongation property.  Temperature resistant(-25°c to 120°c)

Surface preparation -surface should be dry clean, free from oil, grease, waxes and all loose matter. Apply: Bitumen base +water (1:1) as a primer (4-6HRS.) Bitumen base +water(400-500 microns)(5:1) as a base coat (12-14 HRS.) Bitumen base +water(400-500 microns)(10:1) as second coat (Full curing 7 days) * Final film total thickness (1-1.5 mm)

 COVERAGE: PRIMER :250 g/m2/coat. BASE COAT :0.5 Kg/m2/coat. TOP COAT :0.5 Kg/m2/coat. (For higher performance Glass Fiber reinforcement can be applied between two coats of Bitumen Emulsion base)  STORAGE : One year after manufacturing date in its original packing non open, protected from heat.  PACKING: 20 LITER PAIL  LIMITATION : Don’t applied wet surface and rainy timing.

Property comparisons: S.no. Properties Acrylic PUD EMB 1. Colour White paste White paste Black paste 2. Density 1.23±0.03 1.33±0.03 1.03±0.03 3. Solids(%) 65±2 69±2 65±2 4. Tensile >1.0 >1.8 >0.2 strength(N/mm2) 5. Elongation(%) >200 >300 >900 6. UV resistant Good Excellent - 7. Film thickness(mm.) 1.0-1.2 1.0-1.2 1.0

 PU based, moisture cure system.  It confirms ASTM C836 & 898  100% solid product  Better adhesion, Elongation(>600%)  Coverage up to (1.2-1.5)kg/m2  Recommended for,  Terrace, balconies, foundations, decks

 Coal tar Epoxy is a combination of Bitumen base tar with Epoxy system.  Protect the corrosion resistant from the Mild Steel(MS) & RCC pipe lines for a long period.  It is mainly recommended for Sewage Treatment Plant(STP).  It is a flow able, two component, Fast Drying system.

Coal Tar Epoxy 1.Regular Coal Tar Epoxy 2.HB Coal Tar Epoxy Advantages: Advantages: Fast drying High film thickness Low cost Slow drying Easy application 100 % solids

7 Tank Phosphating Sand Blasting Grit Blasting Acid cleaning Application: Brush/Roller & spray.

1.LIQUIPOXY CTE (ASIAN COAL TAR EPOXY PRIMER) LIQUIPOXY CTE ( Liquid form Coal Tar Epoxy primer )  Coal tar epoxy with amine curing system  Mix ratio 3:1 (part-A 15 kg.: part – B 5 kg.)  Coverage 5 m2/liter at 125 microns.  Recommended for Petroleum refinery, chemical industries, cooling towers

(After the surface preparation) First coat of Coal Tar Epoxy Primer Apply 100-125 microns (after 10-12 hrs.) Second coat of Coal Tar Epoxy Primer Apply 100-125 microns (Full curing 7 Days) Surface Dry : 4 -6 hrs. Hard dry : 20-24 hrs. Full curing : 7 days

S.NO. PROPERTIES RESULTS 1. Colour BLACK 2. Mix ratio 3:1 3. Density 1.30±0.05 4. Solids 65±2 5. Salt spray(ASTM B117) pass 6. Adhesion (ASTM 3359) pass 7. IMPACT pass COVERAGE: 5 sqr.mt/liter. (@ 125 microns

BITTU BLACK IS9862 ( Liquid bituminous coating )  Bituminous base fast curing  It complies IS 9862  Single component & ready to use  Thickness 100 microns @ 1 coat  Excellent Acid & Alkali resistant