NE T L Gasific ation Pr ogr am Ove r vie w 2019 Gasific ation Syste ms Pr oje c t Re vie w Me e ting April 9, 2019 K. David L yons, T e c hnology Manage r , Ga sific a tio n Syste ms, NE T L Solutions fo r T oday | Options fo r T omor r ow
Gasific ation Pr ogr am Ove r vie w Pr ogr am Goal: Be ne fits • E ne rg y & E c o no mic se c urity F o ssil E ne rg y Po we r Syste ms fo r sta b le e ne rg y fo unda tio n • I nc re a se a va ila b ility, • Ma inta ins c o a l in na tio n’ s e ffic ie nc y, a nd re lia b ility e ne rg y po rtfo lio • Ma inta in e nviro nme nta l • Susta ins g rid sta b ility a nd sta nda rds thro ug h e a rly-sta g e e c o no mic se c urity. R&D • E na b le s pre -c o mb ustio n CO 2 c a pture te c hno lo g y 2
Gasific ation Syste ms E c onomic Cha lle ng e s & Opportunitie s Dr ive r s • T ra ditio na l I GCC re lia nc e o n e c o no my o f sc a le • L a rg e pro je c ts hig hlig ht hig h fina nc ia l/ pro je c t risk • Hug e inve stme nt risk fo r utilitie s, c usto me rs, a nd fina nc ia l institutio ns Challe nge s • L o w na tura l g a s pric e s Oppor tunitie s • Co a l syng a s pro duc tio n/ c o nve rsio n = Hig h va lue pro duc ts • E c o no mic sta b ility thro ug h dive rsifie d po we r so urc e s • Risk re duc tio ns po ssib le via mo dula r a ppro a c h 3
Goals and T ime line s E sta blishe d 2012 Cost of Electricity Reduction Targets COE Re duc tion by: • E ffic ie nc y impro ve me nt 0% Reduction COE Relative to Today’s 100 Coal with Capture (%) • Ca pita l c o st re duc tio n 90 • RAM impro ve me nt 20% Reduction 80 30% Reduction 70 Cost tar ge ts c onte xt: 60 • Co st fo r g re e nfie ld site s 50 • I nc lude s CO 2 c a pture & 40 c o mpre ssio n to 2215 psia 2 nd -Generation IGCC or Transformational Supercritical PC Technology Technology • E xc lude s CO 2 tra nspo rt State-of-the-Art 2025 Demo 2030 Demo a nd sto ra g e c o sts 4
Gasific ation Oppor tunitie s In a ddition to powe r produc tion • Byproduct reuse • Easier capture of CO 2 • Pathway to liquid fuels and chemicals • New market opportunities via Modular approach 5
Gasific ation Syste ms Pr ogr am Ke y T e c hnology R&D Ar e as Gasification Systems Project Gasification Systems Value by Key Technology Active Project Count 3 $9.8M 4 $7.0M $23.2M 13 3 $4.4M 6
Gasific ation Syste ms Pr ogr am Ke y T e c hnology R&D Ar e as 7
Oxyge n T e c hnologie s in De ve lopme nt Ac tive proje c ts unde r Air Se pa ra tion ke y te c hnolog y a re a Air Separation key technology objectives: 13 active projects with 9 partners valued at $23.1M plus NETL in-house research • Reduce oxygen production cost • Accomplish process intensification • Integrate into modular design Air Separation current focus include: • Membranes • Advanced sorbents • Oxygen carriers for coal-to-syngas • Novel cryogenics 8
Re ac tor E ngine e r ing Advanc e me nts Ac tive proje c ts unde r Re a c tor E ng ine e ring De sig n ke y te c hnolog y a re a Reactor Engineering Design key 4 active projects with 3 partners valued at $7M technology objectives: plus NETL in-house research • Reduce cost • Leverage computational tools for process optimization • Innovations to reduce capital & operating costs – Process Intensification ! • Capability for modular design integration Current research areas include: • Modular gasification • Chemical looping gasification 9
Mar ke t- Optimize d Studie s Unde r way Ac tive proje c ts unde r Ma rke t- Optimize d De sig n ke y te c hnolog y a re a Market-Optimized Design key 3 active projects with 2 partners valued at $4.4M plus NETL in-house research technology objectives: • Reduce cost • Maximize local feedstock use • Reduce risks for market viability • Integrate into modular design Current research areas include: • Challenging environments • Remote, rural areas 10
Syste ms Inte gr ation Wor k Ac tive proje c ts unde r Syste ms Inte g ra tion ke y te c hnolog y a re a Systems Integration key technology 3 active projects with 2 objectives: partners valued at $9.8M • Enabling technology for higher availability • Greater operating flexibility • Improved economics • Addresses load following, no grid available, local feedstock use Current research areas include: • Modular advanced syngas cleanup • Warm gas multi-contaminant removal 11
Modular Appr oac h e ffic ie nt for T e c hnology Matur ation Sma lle r, Modula r a pproa c h re duc e s risks in R&D pha se s Traditional Approach • Pr ototype De ve lopme nt Many years to • design/construct • Ac hie ve d So o ne r Significant • • Mo re Co st E ffe c tive investment ($100sM) • Mo re De ve lo pme nt Cyc le s Po ssib le Difficult to adapt • • E nc o ura g e s I nno va tive T e c hno lo g y technology advancements • T e c hno lo g y Ma ture d Mo re Ra pidly Coal to Liquids plant in Shanxi, China Modular Approach • Impac t Multiple designs in shorter time • Lower investment ($10sM) • • L o we r Ove ra ll F ina nc ia l Risk Readily incorporate technology • • F a ste r De ve lo pme nt advancements • Re spo nsive to Sho rt-live d Nic he Oppo rtunitie s R&D modular example (U. KY) 4 12
2019 Planne d F OA Antic ipa te d Re le a se F Y19 Q3 Notic e of Inte nt to Issue F unding Oppor tunity Announc e me nt DE - F OA- 0001994 “Ne xt Ge ne r atio n Gasifie r Co nc e pts and Co mpo ne nts to Advanc e Mo dular Co al Gasific atio n” • Adva nc e d te c hnology to imple me nt c oal g asific ation into small modular syste ms. • T opic s: 1. Ne xt Ge ne ra tio n Ga sifie r De sig n a nd Pro to type 2. E na b ling T e c hno lo g ie s fo r Ga sifie r o f the F uture Source: https://www.fedconnect.net/fedconnect?doc=DE-FOA-0002121&agency=DOE 13
Summar y NE T L Ga sific a tion Syste ms Prog ra m • Modular Gasification • Advanced Manufacturing & Process Intensification • Increase availability, efficiency, and reliability • Alternative markets/uses for coal • Mature technologies by modular component R&D • Utilize 4 key technology area framework • Quicker development at reduced cost • Sustain economic security by keeping coal in nation’s energy portfolio 14
Que stions? T hank You! yons , T e c hno lo g y Ma na g e r Dave L Pho ne : 304-285-4379 K .L yo ns@ NE T L .DOE .GOV www.ne tl.doe .gov/ r e se ar c h/ c oal/ e ne r gy- syste ms/ gasific ation 15
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