SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED
SMMT, the „S‟ symbol and the „Driving the motor industry‟ brandline are trademarks of SMMT Ltd
MULTI-STAGE BUILD VEHICLE APPROVAL SEMINARS 19 and 20 January 2011 - - PowerPoint PPT Presentation
MULTI-STAGE BUILD VEHICLE APPROVAL SEMINARS 19 and 20 January 2011 SMMT, the S symbol and the Driving the motor SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED industry brandline are trademarks of SMMT Ltd MULTI-STAGE BUILD
SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED
SMMT, the „S‟ symbol and the „Driving the motor industry‟ brandline are trademarks of SMMT Ltd
SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED
SMMT, the „S‟ symbol and the „Driving the motor industry‟ brandline are trademarks of SMMT Ltd
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extends ECWVTA to all new road vehicles & trailers.
requirements for:
– All large passenger vehicles (M2 - M3) – All goods vehicles (N1 - N3) – All trailers (O1 - O4) – All Special Purpose Vehicles (incl. M1)
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„eased‟ technical requirements
UK only
Full EC Partial EC Wider Markets
EC Small Series Type Approval (cars only) IVA NSSTA
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Lighting Installation Rear-underrun device Masses and dimensions Statutory plates Side guards Spray Suppression Rear registration plate space
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Lighting Installation Rear-underrun device Masses and dimensions Statutory plates Side guards Spray Suppression Rear registration plate space
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– Inc. visibility angles
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ECWVTA Example Costs, N1,2,3
5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 1 11 21 31 41 51 61 71 81 91 101 111 121 131 141 151 161 171 181 191 201
Ballpark costs £
Type approval costs Typical break even point = 11-70 vehicles depending on complexity
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Paperwork lead time for first IVA took approx 8-10 weeks,
IVA paperwork lead time now approx 1-2 weeks Close working relationship with base vehicle manufactures
Bus and Coach IVA is based on Reg 107.02/ There are a number of major changes from schedule 6 C&U
ROOF HATCH BIGGER GANGWAY AND ENTRANCE DIMENSIONS INCREASED WEIGHT PER PASSENGER AXLE AND GVM CALCULATIONS INCREASED SEAT SPACINGS STEP HEIGHTS (FRONT AND REAR) MAX GVM FOR M2 – 5000KGS INTERLOCKS FOR DOORS AND LIFTS BUZZERS ON DOOR HANDLES PICTOGRAMS EXTERIOR SWITCH FOR WHEELCHAIR USERS SEAT, GANGWAY AND EXIT DIMENSIONS
Glazing ( ECE Regultion 43) Seat strength (74/408EEC as amended
Seat belt anchorages (76/115/EEC as
Declerations required for, step deflection and
Gathering approvals and documents from suppliers saves time in the
long term
Purchase “ce” marked components Liaise closely with base vehicle manufactures will ensure smooth
paperwork flow
Work through IVA manual when building vehicle Paperwork format quicker each time we apply Ask VOSA/VCA if in doubt, before and during test Working with VOSA on IVA has been a good training exercise for
both parties
Early adoption of IVA has given us good confidence to achieve new
regulations without too many concerns.
Working through IVA gives us a good transition towards NSSTA or
ECWVTA
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SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED
SMMT, the „S‟ symbol and the „Driving the motor industry‟ brandline are trademarks of SMMT Ltd
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– How to determine the vehicle type and approval route. – The requirements for Type Approval. – How to complete a programme to type approve a vehicle.
start to finish. This will be based on their specific requirements and supported by:
– A checklist of the legislation. – Information and application documents and tables. – Charts and lists of information for the user to create.
multi-stage builds by requesting specific information.
section of the guide.
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ANNEX III INFORMATION DOCUMENT FOR THE PURPOSE OF VEHICLE EC TYPE-APPROVAL (For explanatory notes, please refer to last page of Annex I)
drawings must be supplied in appropriate scale and in sufficient detail on size A4, or on a folder of A4 format. Photographs, if any, must show sufficient detail.
General
Make (trade name of manufacturer): ALBA
Type: BB
Commercial name(s) (if available): FT, CS, BX
Means of identification of type, if marked on the vehicle (b): VIN
Location of that marking: Cab 0.4. Category of vehicle (c): N3
Classification(s) according to the dangerous goods which the vehicle is intended to transport: None
Name and address of manufacturer: Holm Estate, Worthing BN13 2AB
Address(es) of assembly plant(s): As above
Name and address of the manufacturer‟s representative (if any): None
General construction characteristics of the vehicle
Photographs and/or drawings of a representative vehicle: See Annex 1.1
Number of axles and wheels: 2 axles 4 wheels
Number and position of axles with twin wheels: 1, axle2
Number and position of steered axles: 1, axle1
Powered axles (number, position, interconnection): 1, axle 2 rigid
Chassis (if any) (overall drawing): See Appendix 3
Position and arrangement of the engine: front, vertical, in line
Hand of drive: Left and Right (1)
Vehicle is equipped to be driven in Both (1) hand traffic
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SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 88 Item Subject Regulatory act reference N3 EC WV TA UNECE Regulation number Series of amendments Type Approval applicant information document required 1 Sound levels vehicle 70/157/EEC X 51 02 2 Emissions 70/220/EEC X 3a Fuel tanks/rear protective devices – fuel tanks 70/221/EEC X
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34 02 3b Fuel tanks/rear protective devices – vehicle rear underrun 70/221/EEC X
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3c Fuel tanks/rear protective devices – STU rear underrun 70/221/EEC X
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3d LPG tanks X 67 01 3e CNG tanks X 110 00 3f Rear protective device X 58 01 4 Rear registration plate space 70/222/EEC X
NOTE:
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INFORMATION DOCUMENT FOR 77/839 TOWING HOOKS APPENDIX 1 INFORMATION DOCUMENT No ........ Pursuant to Annex I of Council Directive 70/156/EEC relating to EC Type-Approval of a vehicle with respect to the towing-devices (Directive 77/389/EEC, as last amended by Directive .../...) The following information, if applicable, must be supplied in triplicate and include a list of contents. Any drawings must be supplied in appropriate scale and in sufficient detail on size A4 or on a folder of A4 format. Photographs, if any, must show sufficient detail. 0. General 0.1. Make (trade name of manufacturer): Alba 0.2. Type and general commercial description(s): BB 0.3. Means of identification of type, if marked on the vehicle (b): VIN 0.3.1. Location of that marking: Cab 0.4. Category of vehicle (c): N3 0.5. Name and address of manufacturer: Alba Holm Industrial Estate Worthing BN13 2AB 0.8. Address(es) of assembly plant(s): As above 1. General construction characteristics of the vehicle 1.1. Photographs and/or drawings of a representative vehicle: See Annex 1.1
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SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 92 MODEL B – SIDE 1 ECWVTA COMPLETED VEHICLES EC CERTIFICATE OF CONFORMITY Side 1 The undersigned ………………………………………………………..(Full name and position) hereby certifies that the vehicle: 0.1Make (Trade name of the manufacturer): …………………………………………………. 0.2: Type: …………………………………………………………………………………………………………. Variant(a):………………………………………………………………………………………………….. Version(a) ……………………………………………………………………………………………………….. 0.2.1 Commercial name: ………………………………………………………………………………………… 0.4 Vehicle category: …………………………………………………………………………………………… 0.5: Name and address of the manufacturer: ……………………………………………………… 0.6 Location and method of attachment of the statutory plates: ……………………… Location of the vehicle identification number: ……………………………………….. 0.9 Name and address of the manufacturer‟s representative (if any): ………………………………………………………………………………………………………………………… 0.10 Vehicle identification number: …………………………………………..………………………………….. a) has been completed and altered(1) as follows: ………………………………………and b) conforms in all respects to the type described in approval (…type-approval number including extension number) issued on (…date of issue) and c) can be permanently registered in Member States having right/left (b) hand traffic and using metric/imperial(c) units for the speedometer(d) …………………………………………… ........................................................ (Place)(Date) (Signature) Attachments: Certificate of conformity delivered at each previous stage.
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Society of Motor Manufacturers and Traders Limited Forbes House, Halkin Street, London, SW1X 7DS www.smmt.co.uk
SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED
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ECWVTA for Body Build – MSB Flowchart – Example for a Completed Truck
Base Vehicle Manufacturer(s) Body Builder
VCA DVLA Dealer Customer Suppliers Suppliers
MSB PLAN
1 2 PLACE ORDER PLACE REQMTS DELIVER REGISTRATIO N DOCUMENTS REGISTER REQUEST APPROVAL INFO REQUEST APPROVAL INFO RESPONSE - TA INFO RESPONSE - TA INFO DIALOGUE VEHICLE TA Nos WITH CERTS, TV MATRIX, CoP,ITEMS TO TEST, TIMING etc DIALOGUE REQUEST FURTHER INFO IF REQD / AGREE PLAN PROVIDE CHASSIS DIALOGUE REQUEST
BASE VEHICLE CONFIGS, TA Nos + CERTS PROVIDE VEHICLE 3 4 5 6 7 8 2 9 10 11
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SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED
SMMT, the „S‟ symbol and the „Driving the motor industry‟ brandline are trademarks of SMMT Ltd
Society of Motor Manufacturers and Traders Limited Forbes House, Halkin Street, London, SW1X 7DS www.smmt.co.uk
SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED