MOTOR JIKOV Slvrna MOTOR JIKOV Slvrna is focused on the serial - - PowerPoint PPT Presentation
MOTOR JIKOV Slvrna MOTOR JIKOV Slvrna is focused on the serial production of grey and ductile iron castings for important industrial companies all over the world. We also provide top quality high pressure and low pressure
MOTOR JIKOV Slévárna is focused on the serial production of grey and ductile iron castings for important industrial companies all
top quality high pressure and low pressure die-castings and technologically demanding Al and Zn castings for the automotive, textile and consumer industries. www.motorjikov.com
www.motorjikov.com
MOTOR JIKOV Slévárna Iron Foundry Division Tomáš Vítů Die-casting Division Roman Pospíšil Technical Department Ivan Hotový Production Quality Pavel Čížek Sale Gabriela Ciglerová Technical Department Roman Pospíšil Production Martin Babický Sale Kateřina Schwarzová Purchase Kateřina Schwarzová
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www.motorjikov.com MOTOR JIKOV Slévárna a.s. Kněžskodvorská 2277/26 370 04 České Budějovice Czech Republic www.motorjikov.com Iron Foundry Division T: +420 389 016 485 F: +420 389 016 484 poptavky@mjsl.cz Die-casting Division T: +420 389 016 414 F: +420 389 016 446 info@mjsl.cz
www.motorjikov.com
www.motorjikov.com
www.motorjikov.com
www.motorjikov.com
www.motorjikov.com
Sales in 2017 EUR 9,2 mil.
www.motorjikov.com
www.motorjikov.com
Sales in 2017 EUR 9,2 mil.
www.motorjikov.com
Melting/ Melting shop Two EGES 3 MW medium frequency induction MELT & HOLD melting furnaces (volume 2 x 4 tons, melting output of 6.1 tons per hour). Material charging is secured using a vibration cart common for both furnaces. Moulding Frameless moulding line DISAMATIC 2013 LP/PLC-B, vertical parting line, with sizes of sand moulds ranging from 535 x 650 x 120–360 mm. Technical capacity of up to 300 moulds per hour based on the type of casting and presence of cores; sand mixture is prepared in 2 mixers with a capacity of 1–1.2 tons using reversible sand cooling. DISA DTC-2 blasting machine with polygonal drum. Production of cores 4 “Schalco“ (hot box) machines; we purchase the core mixture.
www.motorjikov.com Cast materials EN GJL 150, EN GJL 200, EN GJL 250, EN GJL 300 EN GJS 400-12, EN GJS 500-7, EN GJS 600-3, EN GJS 700-2 Optimum weight of castings is 0.5 – 20 kg. Maximum casting size is limited by mould dimensions Technical specifications for cooperation Data processing: 3D documentation. Pattern shop: drawing documentation, production of epoxy and metal patterns (core boxes) based on the provided standard or 3D data. Pattern production: mostly outsourced; MOTOR JIKOV Slévárna takes care of the layout and gating system, while the inlet simulation is
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Multipurpose SOLO line with protective atmosphere Batch dimensions: 400 x 400 x 600 mm, weight max.110 kg Trolley baking chamber furnace annealing (without protective atmosphere) Trolley dimensions: 1700 x 880 x 850 mm, weight 1000 kg induction hardening
Soft annealing Stress relief annealing Hardening to 930C Tempering Cementing to 1,4mm Nitrocementing VF hardening to a diameter of 55mm
Checking surface hardness, hardness during grinding, the depth of hardened layer in the laboratory. Possibility of issuing certification number ČSN EN ISO 10204
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Quality control of material according to the process flow. An optical emission spectrometer Q4 TASSMAN from Bruker-Elemental is used directly at the smelting furnace where chemical analysis of each smelting process is carried out. Samples are subsequently taken from each smelting procedure according to internal procedures or according to customer requirements, where sampling castings are tested in the laboratory for metallurgical and mechanical properties. Capabilities and laboratory equipment Chemical analysis:
Metallographic examination / macrostructure and microstructure of the material: grinding preparation for the semi-automatic Buehler grinder/polisher. Inverted metallographic microscope NIKON ECLIPSE MA100 (50x – 500x), NEOPHOT 32, Carl Zeiss (50x – 1000x). Possibility of evaluating the structure using image analysis with NIS-Eements. Mechanical tests: Hardness test according to BRINELL, ROCKWELL, WICKERS hardness tester KB Prüftechnik / 4,903 -2451 N hardness tester BRINELL WPM Leipzig / 7355 N hardness tester ROCKWELL Škoda Plzeň / 98,7 N - 1839 N hardness tester WICKERS ZWICK / 1,961 N - 98,07 N Tension test: pulling machine EDZ 20, VEB WPM Leipzig. / 200 kN.
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The companies are certified according to internationally accepted standards by TÜV NORD CERT GmbH. ISO/TS 16949:2009 EN ISO 9001 : 2008
www.motorjikov.com The Iron Foundry is equipped to produce castings weighing from 0.5 to 20 kg Portfolio of castings Portfolio of castings Golf cart axle elements Gearbox hubs
www.motorjikov.com The Iron Foundry is equipped to produce castings weighing from 0.5 to 20 kg Hub bearing housing Cardan Fender holders Axle components
www.motorjikov.com
www.motorjikov.com
www.motorjikov.com
Sales in 2016 EUR 19.2 mil.
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High-pressure die-casting machinery 1x Bühler B 320, 1x Bühler SD/42C 2x COLOSIO PFO 560 2x Bühler SC 66 1x Müller Weingarten 1000 1x COLOSIO PFO 1000 Low-pressure die-casting machinery 1x KURTZ AL16-12SR 2x LPM BPS800-SX
High-pressure die-casting machinery 1x Frech DAW 20t 1x Frech DAW 80t 1x Frech DAW 125t 1x Frech DAW 160t 1x Frech DAW 315t CNC machining - CHIRON FZ08 W, FZ12 W, FZ15 W, DZ15 W Silicone sealing application – specialised automated work place Assemblies and testing – assemblies, leak tests, function tests Heat treatment - Realistic continuous hardening and tempering line for T4-T6 heat treatment.
www.motorjikov.com Aluminium and Zinc high pressure die-casting Al castings up to the weight of 7 kg and Zn castings up to the weight of 3.5 kg, max. tooling dimensions 1600 x 1200 x 1000 mm
Aluminium alloys Al 226 (EN 1706 EN AC-46000, DIN 1725-226 AlSi9Cu3, AA A380.0, JIS H 5302 ADC12) Al 231 (EN 1706 AC-47100, DIN 1725-231 AlSi12Cu1, JIS H 5302 ADC1C) Zinc alloys Z410 (EN 12844 ZPO410, DIN 1743-2 Z410 (ZnAl4Cu1)), Z430 (EN 12844 ZPO430, DIN 1743-2 Z430 (ZnAl4Cu3)) Finishing and following processing trimming using hydraulic presses 3 - 28 t, vibration tumbling using Rösler machinery, blasting using SCHLICK shot blast machine, suspension blasting, heat treatment Quality control IMPACT 3D measuring device (450 x 550 x 350), Wenzel 3D measuring device (800 x 1 500 x 700), SEIFERT 225 Kv X-ray, MITUTOYO CV 500 profile meter, SPECTROMAX quantometer, NEOPHOT 32 microscope Cooperation galvanisation and painting, impregnation, thermal pointing, production of tooling, trimming equipment, machining and assembly fixtures, production of special equipment and single-purpose machinery TVC – technological development centre Development of technological procedures and automated workplace concepts for the production of high- pressure aluminium castings with automatic operation and minimum production times.
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Production possibilities
Castings from 0.1 to 20 kg, max. dimension
Furnace volume max. 800 kg Average time of casting cycle 4-6 minutes Material Aluminium Currently used: EN AB 42100 - AlSi7Mg0.3 For new projects we can process: Silumin – aluminium and silicon alloys (AlSi, AlSi7Mg, AlSi10Mg) Aluminium and copper alloys (AlSi9Cu) Low-pressure die-casting machine KURTZ AL16-12SR 2x LPM BPS800-SX Heat treatment The Realistic continuous hardening and tempering line for T4-T6 heat treatment.
www.motorjikov.com Certification The companies are certified according to internationally accepted standards by TÜV NORD CERT GmbH. ISO/TS 16949 : 2009 EN ISO 9001 : 2008 EN ISO 14001 : 2004
www.motorjikov.com The essential part of production is intended for the international automotive and consumer industries. Cylinder H560 Flange assembly
Crankshaft holder Gearbox cover
www.motorjikov.com Spacer for truck tanks Stroke cylinder Support arm Spacer for truck tanks
Production is intended for international automotive industry.
www.motorjikov.com Gearbox body for wipers Belt idler pulleys Car boot lock Window control assembly Mirror holders Belt idler pulleys Bracket of LED headlight
We produce a wide range of components for passenger cars of leading global brands. Oil pump cover
www.motorjikov.com Retarder housing Valve housing Gear box component Hydraulic casing Flange pipe assembly Rocker cover up assembly Side cover assembly
We produce a wide range of components for trucks and commercial vehicles of global brands. Tank holder Cooling system pipe High-pressure compressor housing
MOTOR JIKOV Slévárna a.s. Kněžskodvorská 2277/26 370 04 České Budějovice