Manufacturing of serial parts for the Automotive Supply Industry - - PowerPoint PPT Presentation

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Manufacturing of serial parts for the Automotive Supply Industry - - PowerPoint PPT Presentation

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Manufacturing of serial parts for the Automotive Supply Industry www.kmb-technik.at/en History 1998 Premises of kmb 2010 New production hall 1995 2004 2008 2012 2000 Purchase of Expansion of 1987 Purchase of Expansion of headquarter in

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Manufacturing of serial parts

for the Automotive Supply Industry

www.kmb-technik.at/en

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History

1997

Certification DIN EN ISO 9001

1991

Automotiv Supply Industry becomes customer

1995

Purchase of headquarter in Vorchdorf

2000

Expansion of production are

2003

Certification DIN ISO TS 16949

2004

Expansion of tooling department

2006

Extension premises to 28.000 m² First parts with brand kmb are sold.

2008

Purchase of Schausberger KFZ-Teile GmbH

2011

Sale of Forestry division

2012

Expansion of production area

  • n 4.800 m²

2013

Certification DIN ISO 14001 Beginning with production of machine parts

1987

Establishment

  • f the company

2016

www.kmb-technik.at

1998 Premises of kmb 2010 New production hall

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Company

km b Metalltechnik Gm bH kmb Königswieser Maschinenbau GmbH kmb Forsttechnik GmbH Schausberger KFZ-Teile Gm bH www.kmb-technik.at Production of serial parts Trade of vehicle parts

kmb  for wholesalers Schausberger  for retailers / private persons

Investment and Real Estate

Facts 2 0 1 5

(status: 29.04.2016)

Turnover: 9,4 million Euro Cash Flow: 1,1 million Euro Equity ratio: 27 % Number of employees: 80

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SLIDE 4

W e offer

  • Milling
  • Turning
  • Punching
  • Vehicle parts and

assem blies

Services

www.kmb-technik.at

Serial production w ith fully autom ated plants

  • Tooling & fixtures
  • Special m achines
  • Prototyping
  • Ow n production developm ent

as related processes

  • Deburring
  • Resistance w elding
  • Honing and grinding
  • Laser engraving
  • Assem bly
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Serial m illing parts

Subcontraction & System supplier from app. 1.000 pieces

As a system supplier, we also provide the benefits and wrap additional foreign service processes for you. m ax. m ounting dim ensions W eight L: 650 mm x B: 350 mm x H: 250 mm Ø 600 mm

  • max. 10 kg

Materials

  • sintered parts
  • castings (cast iron, ductile iron, cast steel)
  • Aluminium (sand casting, permanent mold casting, die casting)
  • forgings in steel, aluminium and non-ferrous metal
  • titanium, stainless steel, structural steel

Custom ers or areas

  • Automotive supply industry
  • vehicle, gear and engines engineering
  • mechanical engineering
  • Aircraft suppliers

Milling

www.kmb-technik.at

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Serial turning parts

Subcontraction & System supplier from app. 1.000 pieces

It is possible to stand up complex 9-axis machining and combinations of turned and milled parts. Size of parts L: max. 400 mm Ø max. 600 mm Materials

  • sintered parts
  • castings (cast iron, ductile iron, cast steel)
  • Aluminium (sand casting, permanent mold casting, die casting)
  • forgings in steel, aluminium and non-ferrous metal
  • titanium, stainless steel, structural steel

Custom ers or areas

  • Automotive supply industry
  • vehicle, gear and engines engineering
  • mechanical engineering
  • Aircraft suppliers

Turning

www.kmb-technik.at

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Serial production

Subcontraction & System supplier from app. 10.000 pieces

Punching machines with a cutting force from 40 to 160 tonnes

  • wn design and toolmaking

Requirem ent

  • Thickness up to max. 3 mm
  • Bandwidth up to 220 mm from the coil

Materials

  • various metals

Punching

www.kmb-technik.at

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SLIDE 8

Mechanical production by turning, m illing, stam ping and further processing by other m ethods from app. 100 pieces

Thanks to our own mechanical production, we have the ability to deliver pre-finished modules. Vehicle parts

  • Engine and transmission components
  • Suspension parts
  • Parts for brake systems

Assem blies

  • Hydraulic parts
  • Pneumatic parts

Custom ers or areas

  • Automotive supply industry
  • Engineering of vehicles and engines
  • Mechanical engineering

Vehicle parts and assemblies

www.kmb-technik.at

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Autom ated m ass producktion

m illing, turning and resistance w elding Fully autom ated editing

  • f com ponents
  • medium to large series

Cost flexible km b autom ation solutions

  • with kmb own tool, production and development of special plants
  • rational and cost effective product and project development, including

implementation

  • CAD, CAM, tool management and digital tool management

Processing w ith autom ated com ponent m easurem ent in the m anufacturing process

Serial production with fully automated plants

www.kmb-technik.at

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SLIDE 10

W e develop and m anufacture tools, equipm ent and special equipm ent for project-related processing of our custom production projects.

Tooling and fixtures

www.kmb-technik.at

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SLIDE 11

Special machines

www.kmb-technik.at

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Serial production

in course of turning, m illing and punching

  • TEM deburring
  • ECM deburring
  • Brush deburring w ith specially developed and built special m achines
  • Sandblasting

Deburring

www.kmb-technik.at

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SLIDE 13

Serial production

in course of turning, m illing and punching Parts size: app. 200 x 200 x 150 mm Parts weight: up to app. 10 kg Welding of low alloy steel parts

Resistance welding

www.kmb-technik.at

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Serial production

in course of m illing and turning

Honing and grinding

www.kmb-technik.at

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Serial production

in course of m illing, turning and stam ping There are hardly any requirements which can not be realized by means of laser. Logo, serial and drawing numbers, variable text, Barcodes in various designs, and more. By means of laser engraving and lettering we offer a cost direct marking your parts.

  • in color and gray shading (depending on material)
  • on all metals and almost all plastics

Laser engraving

www.kmb-technik.at

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Manufacturing equipment

www.kmb-technik.at

MILLING CENTERS

Working area in mm DMG DMC 55H duo BLOCK 4-Achsen - Palettenwechsler x-560, y-600, z-600 STAMA MC 326 S plus 4-Achsen - Pendelbearbeitung x-700, y-400, z-360 STAMA MC 326 S plus STAMA MC 326 S plus STAMA MC 326 twin – Doppelspindel x-520, y-300, z-360 OKUMA MU 500 VAL 5-Achsen Ø730 x 500 DMG DMU 50 evo linear 5-Achsen x-550, y-450, z-400 DMG DMU 50 evo linear DMG DMU 50 evo linear DMG DMC 635V 3-Achsen x-635, y-510, z-460

TURNING CENTERS

Working area in mm EMCO turn 342 + 3m Lader FMB - Stangen- und Futterdrehen Ø 40 mm; z-300 EMCO turn 360 + 3m Lader FMB - Stangen- und Futterdrehen Ø 60 mm; z-400 OKUMA LT-2000 1-MY + 1m Lader FMB + Gegenspindel + 2x Revolver + Y-Achse Ø 210 mm; z-700 EMAG VSC 160 mit Beladesystem - Vertikaldrehen Ø 160 mm; z-100 mm EMAG VL3 mit Beladesystem - Vertikaldrehen mit Fanuc Roboter Ø 160 mm, z-150 mm EMAG VL3 mit Beladesystem - Vertikaldrehen mit Fanuc Roboter EMAG VL3 mit Beladesystem - Vertikaldrehen mit Fanuc Roboter EMAG VL3 mit Beladesystem - Vertikaldrehen mit Fanuc Roboter EMAG VL3 mit Beladesystem - Vertikaldrehen mit Fanuc Roboter EMAG VL3 mit Beladesystem - Vertikaldrehen mit Fanuc Roboter EMAG VL5 mit Beladesystem - Vertikaldrehen Ø 200 mm, z-200 mm WMW DF 3 - Futterdrehen Ø 700 mm; Drehlänge-450 mm

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Manufacturing equipment

www.kmb-technik.at

RESISTOR / CAPACITOR DISCHARGE WELDING

Working area in mm NIMAK Power KES 20.000 - Schweißanlage mit Fanuc Roboter NIMAK Power KES 40.000 - Schweißanlage mit Fanuc Roboter

TOOLMAKING (PROTOTYPE PRODUCTION)

Working area in mm DMG DMU 50 T - Fräsmaschine 3-Achsen x-500, y-450, z-400 DMG DMU 50 T - Fräsmaschine DMG DMU 50 evo linear - Fräszentrum 5-Achsen x-550, y-450, z-400 Gildemeister NEF 400- Drehmaschine 2-Achsen Ø 350 mm; z-700 Gildemeister NEF 600- Drehmaschine 2-Achsen Ø 600 mm; z-1250 diverse Schleif-, Bohr- und Sägemaschinen

SPECIAL MACHINES

Working area in mm SBZ 9 – Rundtaktmontagepresse mit 6 Stationen Richtmaschine – Galdabini 160 kN Centerless - Rundschleifmaschine – König und Bauer - Multimat Flachschleifmaschine – ELB – Typ BD10 x 1.000, y 400, z 600 Lasermarkiermaschine TruMark – Trumpf Bandsägeautomat HBP 313 A CNC– Behringer

TURNING AND MILLING CENTERS

Working area in mm Gildemeister GMX-250-linear 9-Achsen Ø 640 mm; z-1500 mm Gildemeister GMX-250-linear 9-Achsen Ø 640 mm; z-1500 mm

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Manufacturing equipment

www.kmb-technik.at

WASHING / DEGREASING / DEBURRING MACHINES

Working area in mm BUPI - Ultraschallreinigungsanalage 700x500x400 mm DÜRR Ecoclean Universal 81 C - Entfettungsanlage, mit automatischer Beschickung; (Reinigungsmittel – nicht halogenisierte Kohlenwasserstoffe) Korbgröße 670x480x300 MAFAC - Teilewaschmaschine – auf wässeriger Basis Korb 600x400x289 PERO – Teilewaschmaschine – auf wässeriger Basis BOSCH TEM 80 - Explosions-Entgratanlage Ø 100 mm, z-150 mm

PUNCH PRESSES

Working area in mm KAISER V 125 W Stanzautomat mit Zangenvorschub und Richtwerk - 125 To Tisch 1000x800 mm RÖCHER RVP 160.21–160 To hydr. m. elektr. Walzenvorschub, Richtwerk u. Zusatzhydr. f. Optionsbetätigung Gebrüder EDELHOFF DSW 100 S-100 To Stanzautomat mit Zangenvorschub u. Richtwerk Tisch 600x800 mm kmb Eigenbau Presse - 60 To hydr. mit elektr. Walzenvorschub und Zusatzhydraulik f. Optionsbetätigungen Tisch 700x500 mm

MEASURING SYSTEMS

Working area in mm Mitutoyo Crysta-ApexC 7106 - 3D-Messmaschine x-705, y-1005, z-605 Mitutoyo Crysta-ApexC 9166 - 3D-Messmaschine x-905, y-1605, z-605 Mitutoyo Formtracer SV-C3200 S-3000 - Konturograph und Perthometer x-200 Mitutoyo Contracer CV-3100 - Konturograph x-100 Trimos Vertical 3 - Höhenmessgerät z-600 Mitutoyo Surface SJ-400 - Perthometer Mitutoyo Surface SJ-210 - Perthometer Wolpert Testor 722 - Härteprüfgerät

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References

www.kmb-technik.at

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We are certified to

ISO 9001: 2008 ISO/ TS 16949: 2009 ISO 3834-2: 2005 ISO 14001: 2004

Quality Management

www.kmb-technik.at

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SLIDE 21

km b Metalltechnik Gm bH

Herm ann Blum er, Prok. Feldhamer Straße 39 4655 Vorchdorf AUSTRIA Tel.: + 43 (0)7614 / 7785-41 Fax: + 43 (0)7614 / 7785-21 e-mail: hermann.blumer@kmb-technik.at Web: www.kmb-technik.at

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