Monthl thly y Contra tract ctor or Safe afety ty Meeti ting - - PowerPoint PPT Presentation

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D R I V E N B Y V A L U E

Monthl thly y Contra tract ctor

• r Safe

afety ty Meeti ting ng

April ril 2018

D R I V E N B Y V A L U E

2

• Facilities

ilities

• Emergency

cy Exits/ s/Meet eting ing Point nt

• Cell Phones
• Safety

ty Share

• This months

hs focus

• Special

ial Pre resentat tatio ion

• Deborah Ferguso

son n from Riley Industr ustrial ial

• Environme

ronment ntal al Share re

• Bra

ranc nch h Safety ty Perf rformance rmance

• Safety

ty Notice

• Contractors

actors Safety ty Manual al

• 5.17 thru

ru 5.17.8 .8 Cra rane ne Safety ty

INT NTRODUCTION ODUCTION

D R I V E N B Y V A L U E

3

D R I V E N B Y V A L U E

Morenci Environmental Services

WHO DO I CONTACT WHEN I HAVE AN ENVIRONMENTAL QUESTION?

When in doubt. Call an Environmental Services representative.

SPILL HOTLINE – (928) 865-7745

Environmental Administration Office – Christina Seballos – (928) 865-6000 Environmental Yard, Satellite Accumulation, Roll Offs & Hoppers – Cody Watkins – 928-965-6928 Asbestos & Lead – Rob Walker – 928-215-6422 Air Quality – Shanna Holguin – (928) 965-0245, Bobby Scott – (928) 965-1770, Waleed Sunna – (928) 215-5695 Environmental ISO 14001 & Product Approvals – Ruth Chismar – (928) 215-9312 – Jonathan Anderson (928) 215-2730 Water Quality & Wild Life – James Hogan – (928) 965-0061, Dee Broadwell – (928) 965-3142, SWPPP – Jamie Aberle – (928) 215-0667 Asset Recovery & Morenci Transfer Station – Bryan Taylor – (928) 965-2777 Environmental Administration Accounting & Contracts – Cheryl Wright – (928) 965-1785

D R I V E N B Y V A L U E

5

• The

e Spill Hotline tline is locat ated ed at the e mine ne gate e shack ck

• Give

e all informat

• rmation

ion regarding rding the e spill including: luding:

• Locat

cation ion

• Type

e of spill

• Qua

uantity tity

• Copper

per and acid conte ntent nt if applicabl able e

• Conta

ntact ct name me and phon

• ne num

umber ber

• The

e mine ne gate e atten endant dant will noti tify fy the e envi vironme ronmental ntal on-ca call l person sonne nel with th inform

• rmati

tion

• n given

en to the e mine ne gate

• Caller

er of the e spill will receive eive a c call from

• m envir

viron

• nmenta

ntal l regardi arding ng the e spill and the e steps ps to be taken ken

Envir ironme

• nmental

ntal Sha hare re Spi pill Not Notifi ficatio cation n Hot Hotline ne (928 28) 865-7745 45 (SPIL)

February 2018 For more information refer to BMP 400: Spill Notification & Proper Reporting and BMP 402: Clean Up Procedures

D R I V E N B Y V A L U E

Apr pril l 2018 8 Envir ironme

• nmental

ntal Sha hare re

Spring is here and the local wildlife are beginning to emerge!

It is nesting season, birds are building nests and laying eggs. To discourage birds from nesting in production areas, empty nests may be removed before eggs or babies are present. Active nests (nests with eggs or babies) cannot be touched! Notify Environmental Services immediately if there is an active nest in a production/work area. Snakes are beginning to become active. Be cautious and look for snakes in your work

• area. Snakes should be reported to Security for trained personnel to safely remove the

snake. Bees and wasps are common during the spring and summer months. If you have bees in your area, please contact Security to have hives removed or have your work area treated for insects/pests. Good housekeeping can help reduce the occurrence of insects/mice in shop and office areas. Please Contact Environmental Services regarding any wildlife questions. Important Phone Numbers: Spill Hotline 928-865-7745 Environmental Services 928-865-6000

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D R I V E N B Y V A L U E

Saf afety ty Perfor

• rmanc

mance

4/2/2 2/2018 62 62 Tot

• tal

al Injur uries es 18 Reportab table e Injur ury

Day of the Year 84 FMMO Employees working Safely (Reportable Injuries Only)

Days w/o Lost Time Injury Hours w/o Lost Time Injury Days w/o Reportable Injury (MT/RD) Hours w/o Reportable Injury (MT/RD) TOTAL MTD YTD

3,422 3,417 3,412

80 1,991,499 3 76,426

REPORTABLE INJURY RATE TRIR Lost Time Injury Rate LTIR Property Damage Rate PDIR High Energy High Impact HEHI Events

MTD YTD QTD Target MTD YTD QTD Target MTD YTD QTD Target MTD YTD QTD Target

5 18 18 1.86 1 1 0.45 54 158 156 13.29 1 1 0.36 1.27 1.60 1.62 0.00 0.09 0.09 13.68 14.05 14.03 0.00 0.09 0.09

As of 3 3/31/ 1/20 2018

D R I V E N B Y V A L U E

Safe fety ty Dashbo board rd as of 4/1/20 1/2018

8 1.37 1.81 1.94 1.86 1.60 1.03 0.54 0.46 0.36 0.09 0.00 2.00 4.00 2014 2015 2016 2017 2018

5 Year Trend

YTD TRIR YTD HEHI Reportable Injuries

May-17 Jun-17 Jul-17 Aug-17 Sep-17 Oct-17 Nov-17 Dec-17 Jan-18 Feb-18 Mar-18 Apr-18

MTD

9 9 8 10 9 7 6 3 9 4 5

YTD

35 44 52 62 71 78 84 87 9 13 18

QTD

22 27 16 18 2.22 2.15 2.05 2.49 2.34 1.69 1.65 0.83 2.50 1.12 1.27 0.00 1.81 1.87 1.89 1.97 2.01 1.97 1.95 1.86 2.50 1.81 1.62 1.60 1.83 2.29 1.40 1.62 0.00

1.79 1.81 1.85 1.93 1.92 1.83 1.88 1.86 1.91 1.87 1.79 1.85 0.00 0.50 1.00 1.50 2.00 2.50 3.00

12 Month Rolling TRIR

MTD TRIR YTD TRIR QTD TRIR 12MO TRIR

D R I V E N B Y V A L U E

Injury y Repo port

9

Incident Date Incident Type Organization/ Division Short Description

3/22/2018 First Aid Contractor Morenci Concentrator A Riley employee was pulling flex from a confined space and had wet lime get in their eye. 3/23/2018 First Aid Mine Mine Maintenance An employee rolled up sleeves and noticed blood on their arm. No lacerations to clothing were noted. 3/22/2018 Medical Treatment Contractor Hydromet A Western Industrial employee got dirt in their eye after an air chisel was being moved and blew

• dust. *Reclassified on 3/26/2018*

3/23/2018 First Aid Processing Morenci Concentrator Employee was at the wash rack with a co-worker when a gust of wind blew causing the co-worker to loose control of the water hose and striking the employee in the shoulder. 3/25/2018 First Aid Mine Haulage The operator of the 25RTD hit a pothole causing the CAT to bounce and the operator to feel pain. 3/28/2018 Medical Treatment Mine Mine Maintenance A mechanic reached under the seat of a boom truck, grabbing the adjusting handle, and received a laceration to the hand. 3/20/2018 First Aid Processing Hydromet On 3/30/2018, an employee reported that on 3/20/2018 they were removing a cell from the cell line and they felt pain in their back.

D R I V E N B Y V A L U E

Repo portable able Injurie ries s – Top p Injuries ries

10 10

Nature of Injury

Total No.

• f Injuries

Medical Treatment Restricted Duty Lost Time

Sprain/Strain 6 33% 5 1 Cut/Laceration 6 33% 4 2 Fracture 2 11% 1 1 Abrasion 1 6% 1 Amputation 1 6% 1 Avulsion 1 6% 1 Irriation 1 6% 1

Part of Body by Classification of Injury Total No.

• f Injuries

Medical Treatment Restricted Duty Lost Time

Finger 4 22% 3 1 Knee 4 22% 3 1 Hand 4 22% 2 2 Face 1 6% 1 Foot 1 6% 1 Shoulder 1 6% 1 Wrist 1 6% 1 Ankle 1 6% 1 Eye 1 6% 1

= Last two week’s injuries = Year to date injuries.

D R I V E N B Y V A L U E

Ne Near r Miss

11 11

Incident Detail

Date 03.25.2018 Organization Mine Division Fragmentation – Loading/ Support Potential Risk 3 2 6 - Monitor Consequence Likelihood Potential Risk Brief Description A rock landed near the S43 in Western Copper (~100’ away) after a blast on Phase 14 which is about 1800’ above. The 43 Shovel below was still in

• peration and actively loading a haul truck on the left side when the rock was

seen in the rear view camera. It seems to have been dislodged from the high wall, but how far it fell is unknown. There is a 300’ step out two double benches up from the S43 and the rock went past it. Slope monitoring did not detect the rock (it is small relative to the slope).

D R I V E N B Y V A L U E

Prop roperty ty Damage ge

12 12

Incident Detail

Date 03.27.2018 (night shift 03.26.2018) Organization Mine Division Haulage Potential Risk 2 3 6 - Medium Consequence Likelihood Potential Risk Brief Description The operator of the 537HT was traveling loaded up the NW ramp when the driver fell asleep and went into oncoming traffic. At the same time the 576 was traveling empty down the ramp and saw the 537 come into his lane. He was able to get the 576 stopped but the 537 still kept going up the ramp making contact with the 576. It bent the rock guards on both trucks.

D R I V E N B Y V A L U E

Contract ractor r On-Boardi arding ng and d Up-Dating ating

13 13

• Br

Bryon

• n Wi

Wiley ey – Safe afety ty

• Chris

istina tina Seb eballos allos – En Environmental ronmental

• Du

Dust sty Ga Gatlin tlin – Train aining ing

• Victoria

toria Br Broz z – Contract tract Administration ministration

• Ga

Gay y Cole e – Contracts tracts Mana anagem gement ent

D R I V E N B Y V A L U E

14 14

Process

• cessing

ing

• Moren

enci ci Mill/Fi Filt lter er Plant/Mol /Moly y Plant/CL t/CLP – Cliff f Mul ull 928 928-965 965-2530 2530

• Metca

calf lf Mill/Ta Tailin ilings gs– Jessica sica Rodri drigu guez ez 928 928-965 965-6104 6104

• Hydro

rome met – Frank nk Maldonado

• nado

928 928-965 965-0219 0219

• C&C –Bryo

yon n Wiley ey (Tempora emporary ry Coverage) verage) 928 928-965 965-3540 3540

• Mainten

tenance ance Servic rvices s – Debo borah ah Kamba ba 928 928-965 965-4035 4035

• Leach

aching ing – Jo John hn Koon

• n

928 928-215 215-0547 0547

FM FMMO O Safe fety ty Depa partme tments/Contacts nts/Contacts

D R I V E N B Y V A L U E

15 15

Administration ministration

• All Adm

dmin inis istra trati tion/

• n/Includi

ncluding g Town-Sit ite e – Estev evan Varel ela 928 28-965 965-0542 0542

• Indu

dustri rial l Hygi gien ene e – Chin iney eye e Isic iche hei 928 28-965 965-0824 0824 FM FMMO O Safe fety ty Depa partme tments/Contacts nts/Contacts

D R I V E N B Y V A L U E

16 16

Min ine

• Resource
• urce Managemen

gement/Fragmentation/Elect t/Fragmentation/Elect Shop p – Trent nt Mitchell hell 928 928-215 215-6000 00

• Mine Shops

ps – Garrit rrit Culv lver er 928 928-965 965-4890 90

• Loadin

ding g Support/Shov port/Shovel el & Drill ll/F /Fab ab Shop p – Danny y Leyvas as 928 928-965 965-0292 92

• Haulage

lage – Robert ert Franco co 928 928-965 965-0198 98

FM FMMO O Safe fety ty Depa partme tments/Contacts nts/Contacts

D R I V E N B Y V A L U E

17 17

3 Prioritized Safety Goals 1.Prevent Fatalities 2.Reduce Incident Severity 3.Improve Continuously

D R I V E N B Y V A L U E

18 18

The Work rk We e Do… (2018)

A 1 per month - HIRA Workshops; Include front line employee (SME) B Divisions will use data from Safety Performance results to reduce incidents by developing division specific safety plan. C Safety Action Items resulting from Critical Control Audits/PFEs/SA/Workplace Exams or GSR Gap Analysis will generate a Work Order and/or be placed in the Action Item Tracking System. D New GSRs, PFE Advisories, and Safety Alerts will be provided to Management and shared with employees. E The Safety/Training Departments will roll out the improved Fatal Risk Monitoring program to the site.

D R I V E N B Y V A L U E

19 19

5.17 Crane Safety

D R I V E N B Y V A L U E

20 20

5.17 Crane Safety

• All cranes

es shall ll have a cur urren rent t ann nnua ual l certificat tification ion by an accredite dited d third ird party. ty. This s shall ll be done prior

• r to

working king and shall ll maint ntain in a curren ent t annual al inspection pection for the durati ation

• n of the work.

k.

• Worn or damaged

ged wire e rope e shall ll be be a c caus use e for taking ing the equipm pment nt out of serv rvic ice e while le being g replac laced. ed.

D R I V E N B Y V A L U E

21 21

5.17 Crane Safety

• Belts

lts, , gears, rs, shaft fts, s, pulleys leys, , sproc

• ckets,

kets, spindles ndles, , drums ms, , fly wheels, els, chains, ns, or other er reciproc iprocating, ating, rotat tating ing, , or

• ther

er moving ing parts ts or equipment pment shall ll be guard rded ed if such parts ts are exposed

• sed to contact

act by employees loyees or otherwise erwise create ate a h hazard. ard.

• Guard

rding ing shall ll meet et the regulator ulatory or recogn

• gnized

ized nation ional al stan andard dard.

D R I V E N B Y V A L U E

22 22

• Contrac

tracto tors s shall ll maint ntai ain on-site site document mentat atio ion n of an annual al certi tific ficat atio ion n for each crane and associa

• ciated

ted rigging gging equipme pmen Certi rtific fication ation must st be kept t current; ent; re- certi tific ficat ation n will l occur r if the crane e is damaged aged or the 12-month

• nth

certi tific ficat atio ion n perio iod d is excee eeded. ded.t t br broug ught ht ont nto

• the site

te. .

5.17 Crane Safety

D R I V E N B Y V A L U E

23 23

• The crane's

e's operat rator

• r,

, or other er Qualif lified ied Person, rson, shall ll cond nduct uct a daily y ins nspect pection n of the crane ne, , prior ior to us use, , to ensure ure that t the crane e is safe for operat ration ion. . This is inspec pectio tion n shall ll be docume ment nted d and available lable for exami amination nation at any time. me.

5.17 Crane Safety

D R I V E N B Y V A L U E

24 24

• Under

er no circums umstanc tances es will l anyone ne be allowed

• wed to ride

e the sus uspended pended load, , hook or ba ball.

• Under

er no circums umstanc tances es will l anyone ne be allowed

• wed to conduct

t work, k, or walk, k, be bene neath ath a s susp uspen ende ded d load.

• Operat

rators

• rs shall

ll be certi tified fied by a recogn gnized ized authority hority

• There

re shall ll be an altern ernate ate means ns of commu munication nication between een

• perat

rator

• r and sign

gnalm lman an when line e of sight ght is not visible. ible.

5.17 Crane Safety

D R I V E N B Y V A L U E

25 25

5.17.1 Mobile Crane - Crane Setup

The operator ator shall ll be respo sponsi nsible le for:

• Prop
• per

er placemen ement t of the crane ne in n relation ationship ship to the load to be handled led and the landing ding area so as to obtain ain the best t rated ted lift t capacit ity

• Prop
• per

er placemen ement t and use of outri trigge ggers rs for all lifts fts except ept where re the manufa ufacturer cturer allows

• ws otherwis

erwise

D R I V E N B Y V A L U E

26 26

The operator ator shall ll be respo sponsi nsible le for for:

• Determ

ermining ining the stabilit bility y of the groun und or footing ing

• The installa

tallation tion and maint ntenan nance e of crane e swing ng radius ius protection tection

• Ensuring

suring anti-tw two-blo block ck devices es are inst stalled alled on all cranes nes

• The installa

tallation tion of a b boom m angle le indicator ator on cranes es that t is readily dily visible ible to the operator rator

5.17.1 Mobile Crane - Crane Setup

D R I V E N B Y V A L U E

27 27

5.17.2 Load Ratings Determination

• The weight

ht of all auxiliary iliary handling ling devices ces such as hoist st blocks, ks, headac aches hes balls, ls, hooks ks and riggi ging g shall ll be cons nsidered idered as part t of the total tal load, d, in n addition tion to the weight ght of all items ems added at the site te.

• The operato

ator r shall ll be be provide vided d with h a copy of the bi bill l of lading ing with h the item em weight ht clearly rly legible.

• ible. No crane

e will l be loaded ed beyond nd its s rated ed capacit ity y or used d for other er than n its s designa ignated ted purpose pose.

• A

A legible ible capacit ity y chart t specif cific ic for each indiv ividu idual al crane, e, and easily ily visible ible to the operat rator,

• r, shall

ll be located ted in the crane ne dur urin ing g operat ration. ion.

D R I V E N B Y V A L U E

28 28

5.17.3 Crane Inspection

• Cran

anes es shall ll be inspec pected ted after er setu tup, p, prior

• r to the initia

tial l lift t and before re each shift. ft.

D R I V E N B Y V A L U E

29 29

• Daily

ly crane insp spect ectio ions ns will l be performed

• rmed and

documented umented in n writi iting ng to check the following lowing by by each

• perat

rator:

• r:
• All control

trol mechanisms anisms for malad ladjust justment, ment, excess essiv ive e wear r or cont ntami aminat nation

• All safety

ety devices es

• Deteri

eriorat

• ration

ion of air-hydrau hydrauli lic syst stems ems

5.17.3 Crane Inspection

D R I V E N B Y V A L U E

30 30

• Daily

ly crane insp spections ections will l be perform

• rmed

ed and documented umented in n writi iting ng to check the following lowing by by each

• perat

rator:

• r:
• Cran

ane e hooks, ks, chokers ers and slin ings gs for damage age

• Elec

ectr tric ical al apparatu ratus s for malf lfun unction ctioning, ing, sign gns s of excess ess wear, r, dirt t and moistu sture re accumulation ulation

• There

re shall ll be a means ns of commu munic nication ation (horn,

• rn,

whist stle, , etc.) .) to alert rt workers kers in the immediat mediate e vicinity nity

• f a left/o

t/overhe erhead d hazard. ard.

5.17.3 Crane Inspection

D R I V E N B Y V A L U E

31 31

5.17.4 Recordkeeping for Cranes

All l inspections spections sh shall ll be d e document cumented ed and d ma maintain intained ed on-site, site, available ailable for

• r

inspect spection ion and d rev evie iew. w.

D R I V E N B Y V A L U E

32 32

5.17.5 Crane Maintenance

All l ma maint intena enance nce wi will l be be pe performed

• rmed in

accordance with manufacturer’s rec ecomm

• mmen

endations. dations.

D R I V E N B Y V A L U E

33 33

5.17.6 Crane Setup Ground Stability

Fo For ma maxi ximu mum m capacity, pacity, th the cran e crane e mu must st be le e level, el, and nd th the gr e ground und su surface face mu must st be a e adequate dequate to to su supp pport rt th the e dynamic namic loa

• ad

d of

• f a wo

working king crane. ane.

D R I V E N B Y V A L U E

34 34

5.17.7 Calculating Load-Bearing Pressures

On Only y kn knowledgeable

• wledgeable

and nd cer ertified tified crane rane

• pe

perat rators

• rs wi

will ll calcu lculate late load ad- bea earing ring pr pres essures. sures. Crane ane us usage ge be beyond

• nd

rated ted load ad- bea earing ring pr pres essures sures is s not

• t

allowed. lowed.

D R I V E N B Y V A L U E

35 35

5.17.8 Soil Stability Dif iffer eren ent t type pe soil ils wil ill gi give dif e differ eren ent t load-beari earing g pr pres essure re. . Wh When en set ettin ing g up a p a c crane, e, the e qualif ifie ied d pe person n must ust be e ab able e to di distin ingu guis ish h bet etwee een n the e three ee gr groups ps of soil il, the e app ppropr pria iate te mix ixture ture of ea each, , thei eir mois isture ture conte tent t and d thei eir de dept pth. Fa Factors

• rs such

h as water er tables es and d di distance ce to ex excava vati tion

• n that

t affect ect the e soil il's s abil ilit ity y to wit ithsta tand d the e pr pres essure ure wit ithout

• ut colla

lapsi psing ng al also mus ust t be e cons nsid idere ered d by the e qualif ifie ied d pe person.

D R I V E N B Y V A L U E

36 36

NE NEXT MONT NTH H – Mob

• bile Cra

ranes nes Con

• nt.

D R I V E N B Y V A L U E

37 37

2018 8 Meet eting ing Sche hedu dule le

D R I V E N B Y V A L U E

38 38

• Posit

sitive e Recogn gnit ition ion

• Than

anks ag agai ain t n to Ril iley ey Ind ndus ustria rial l Ser ervic ices es for toda days s pr pres esen entati tion

• n
• Vel

eloci

• city

ty Buil ilde ders is is se set to conduct duct the e May Spe pecia ial Pres esen enta tati tion.

• n.
• H&S

&S Fi Fiel eld d Ser ervic ices es wil ill do do the e June pr e pres esen entati tion

• n
• Sout

uthwe hwest st Ene nergy gy wil ill do do the e Jul uly

• Who want’s to do the August Special Presentation?

Li Living ng the he Vision

• n