MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHARTS Philippe - - PowerPoint PPT Presentation

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MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHARTS Philippe - - PowerPoint PPT Presentation

MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHARTS Philippe CASTAGLIOLA 1 , Giovanni CELANO 2 , Stelios PSARAKIS 3 1 Universit e de Nantes & IRCCyN UMR CNRS 6597, France 2 Universit` a di Catania, Catania, Italy 3 Athens University


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SLIDE 1

MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHARTS

Philippe CASTAGLIOLA 1, Giovanni CELANO 2, Stelios PSARAKIS 3

1Universit´

e de Nantes & IRCCyN UMR CNRS 6597, France

2Universit`

a di Catania, Catania, Italy

3Athens University of Economics and Business, Athens, Greece

ISSPC 2011, July 13–14, Rio de Janeiro, Brazil

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 2

Coefficient of variation

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 3

Coefficient of variation

Definition

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 4

Coefficient of variation

Definition If X > 0 is a random variable with mean µ and standard-deviation σ, by definition the coefficient of variation γ is defined as γ = σ µ

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 5

Coefficient of variation

Definition If X > 0 is a random variable with mean µ and standard-deviation σ, by definition the coefficient of variation γ is defined as γ = σ µ Used to compare data sets having different units or widely different means (ex : finance, chemical and biological assays, materials engineering).

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 6

Coefficient of variation

Definition If X > 0 is a random variable with mean µ and standard-deviation σ, by definition the coefficient of variation γ is defined as γ = σ µ Used to compare data sets having different units or widely different means (ex : finance, chemical and biological assays, materials engineering). Sample coefficient of variation

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 7

Coefficient of variation

Definition If X > 0 is a random variable with mean µ and standard-deviation σ, by definition the coefficient of variation γ is defined as γ = σ µ Used to compare data sets having different units or widely different means (ex : finance, chemical and biological assays, materials engineering). Sample coefficient of variation If {X1, . . . , Xn} is a sample of n normal i.i.d. (µ, σ) random variables then a “natural” estimator of γ is ˆ γ = S ¯ X

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 8

Coefficient of variation

Definition If X > 0 is a random variable with mean µ and standard-deviation σ, by definition the coefficient of variation γ is defined as γ = σ µ Used to compare data sets having different units or widely different means (ex : finance, chemical and biological assays, materials engineering). Sample coefficient of variation If {X1, . . . , Xn} is a sample of n normal i.i.d. (µ, σ) random variables then a “natural” estimator of γ is ˆ γ = S ¯ X where

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 9

Coefficient of variation

Definition If X > 0 is a random variable with mean µ and standard-deviation σ, by definition the coefficient of variation γ is defined as γ = σ µ Used to compare data sets having different units or widely different means (ex : finance, chemical and biological assays, materials engineering). Sample coefficient of variation If {X1, . . . , Xn} is a sample of n normal i.i.d. (µ, σ) random variables then a “natural” estimator of γ is ˆ γ = S ¯ X where ¯ X = 1 n

n

  • i=1

Xi

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 10

Coefficient of variation

Definition If X > 0 is a random variable with mean µ and standard-deviation σ, by definition the coefficient of variation γ is defined as γ = σ µ Used to compare data sets having different units or widely different means (ex : finance, chemical and biological assays, materials engineering). Sample coefficient of variation If {X1, . . . , Xn} is a sample of n normal i.i.d. (µ, σ) random variables then a “natural” estimator of γ is ˆ γ = S ¯ X where ¯ X = 1 n

n

  • i=1

Xi and S =

  • 1

n − 1

n

  • i=1

(Xi − ¯ X)2

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 11

Basic properties of the sample coefficient of variation

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 12

Basic properties of the sample coefficient of variation

c.d.f and inverse c.d.f. of ˆ γ

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 13

Basic properties of the sample coefficient of variation

c.d.f and inverse c.d.f. of ˆ γ Fˆ

γ(x|n, γ)

= 1 − Ft √n x

  • n − 1,

√n γ

  • Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS

MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 14

Basic properties of the sample coefficient of variation

c.d.f and inverse c.d.f. of ˆ γ Fˆ

γ(x|n, γ)

= 1 − Ft √n x

  • n − 1,

√n γ

  • F −1

ˆ γ (α|n, γ)

= √n F −1

t

  • 1 − α
  • n − 1,

√n γ

  • Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS

MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 15

Basic properties of the sample coefficient of variation

c.d.f and inverse c.d.f. of ˆ γ Fˆ

γ(x|n, γ)

= 1 − Ft √n x

  • n − 1,

√n γ

  • F −1

ˆ γ (α|n, γ)

= √n F −1

t

  • 1 − α
  • n − 1,

√n γ

  • where Ft(.) and F −1

t

(.) are the c.d.f. and the inverse c.d.f. of the noncentral t distribution.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 16

Basic properties of the sample coefficient of variation

c.d.f and inverse c.d.f. of ˆ γ Fˆ

γ(x|n, γ)

= 1 − Ft √n x

  • n − 1,

√n γ

  • F −1

ˆ γ (α|n, γ)

= √n F −1

t

  • 1 − α
  • n − 1,

√n γ

  • where Ft(.) and F −1

t

(.) are the c.d.f. and the inverse c.d.f. of the noncentral t distribution. c.d.f and inverse c.d.f. of ˆ γ2

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 17

Basic properties of the sample coefficient of variation

c.d.f and inverse c.d.f. of ˆ γ Fˆ

γ(x|n, γ)

= 1 − Ft √n x

  • n − 1,

√n γ

  • F −1

ˆ γ (α|n, γ)

= √n F −1

t

  • 1 − α
  • n − 1,

√n γ

  • where Ft(.) and F −1

t

(.) are the c.d.f. and the inverse c.d.f. of the noncentral t distribution. c.d.f and inverse c.d.f. of ˆ γ2 Fˆ

γ2(x|n, γ)

= 1 − FF n x

  • 1, n − 1, n

γ2

  • Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS

MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 18

Basic properties of the sample coefficient of variation

c.d.f and inverse c.d.f. of ˆ γ Fˆ

γ(x|n, γ)

= 1 − Ft √n x

  • n − 1,

√n γ

  • F −1

ˆ γ (α|n, γ)

= √n F −1

t

  • 1 − α
  • n − 1,

√n γ

  • where Ft(.) and F −1

t

(.) are the c.d.f. and the inverse c.d.f. of the noncentral t distribution. c.d.f and inverse c.d.f. of ˆ γ2 Fˆ

γ2(x|n, γ)

= 1 − FF n x

  • 1, n − 1, n

γ2

  • F −1

ˆ γ2 (α|n, γ)

= n F −1

F

  • 1 − α
  • 1, n − 1, n

γ2

  • Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS

MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 19

Basic properties of the sample coefficient of variation

c.d.f and inverse c.d.f. of ˆ γ Fˆ

γ(x|n, γ)

= 1 − Ft √n x

  • n − 1,

√n γ

  • F −1

ˆ γ (α|n, γ)

= √n F −1

t

  • 1 − α
  • n − 1,

√n γ

  • where Ft(.) and F −1

t

(.) are the c.d.f. and the inverse c.d.f. of the noncentral t distribution. c.d.f and inverse c.d.f. of ˆ γ2 Fˆ

γ2(x|n, γ)

= 1 − FF n x

  • 1, n − 1, n

γ2

  • F −1

ˆ γ2 (α|n, γ)

= n F −1

F

  • 1 − α
  • 1, n − 1, n

γ2

  • where FF(.) and F −1

F (.) are the c.d.f. and the inverse c.d.f. of the

noncentral F distribution.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 20

SH-γ chart (Kang et al., JQT 2007)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 21

SH-γ chart (Kang et al., JQT 2007)

General assumptions

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 22

SH-γ chart (Kang et al., JQT 2007)

General assumptions subgroups {Xk,1, Xk,2, . . . , Xk,n} of size n are observed at time k = 1, 2, . . ..

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 23

SH-γ chart (Kang et al., JQT 2007)

General assumptions subgroups {Xk,1, Xk,2, . . . , Xk,n} of size n are observed at time k = 1, 2, . . .. Xk,j ∼ N(µk, σk).

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 24

SH-γ chart (Kang et al., JQT 2007)

General assumptions subgroups {Xk,1, Xk,2, . . . , Xk,n} of size n are observed at time k = 1, 2, . . .. Xk,j ∼ N(µk, σk). from one subgroup to another, µk and σk may change, but they are constrained by the relation γk = σk

µk = γ0 when the process is

in-control.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 25

SH-γ chart (Kang et al., JQT 2007)

General assumptions subgroups {Xk,1, Xk,2, . . . , Xk,n} of size n are observed at time k = 1, 2, . . .. Xk,j ∼ N(µk, σk). from one subgroup to another, µk and σk may change, but they are constrained by the relation γk = σk

µk = γ0 when the process is

in-control. Control limits

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 26

SH-γ chart (Kang et al., JQT 2007)

General assumptions subgroups {Xk,1, Xk,2, . . . , Xk,n} of size n are observed at time k = 1, 2, . . .. Xk,j ∼ N(µk, σk). from one subgroup to another, µk and σk may change, but they are constrained by the relation γk = σk

µk = γ0 when the process is

in-control. Control limits LCLSH = F −1

ˆ γ

α0

2 |n, γ0

  • UCLSH

= F −1

ˆ γ

  • 1 − α0

2 |n, γ0

  • Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS

MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 27

SH-γ chart (Kang et al., JQT 2007)

General assumptions subgroups {Xk,1, Xk,2, . . . , Xk,n} of size n are observed at time k = 1, 2, . . .. Xk,j ∼ N(µk, σk). from one subgroup to another, µk and σk may change, but they are constrained by the relation γk = σk

µk = γ0 when the process is

in-control. Control limits LCLSH = F −1

ˆ γ

α0

2 |n, γ0

  • UCLSH

= F −1

ˆ γ

  • 1 − α0

2 |n, γ0

  • where α0 is the type I error rate (ex : α0 = 0.0027).

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 28

SH-γ chart (Kang et al., JQT 2007)

General assumptions subgroups {Xk,1, Xk,2, . . . , Xk,n} of size n are observed at time k = 1, 2, . . .. Xk,j ∼ N(µk, σk). from one subgroup to another, µk and σk may change, but they are constrained by the relation γk = σk

µk = γ0 when the process is

in-control. Control limits LCLSH = F −1

ˆ γ

α0

2 |n, γ0

  • UCLSH

= F −1

ˆ γ

  • 1 − α0

2 |n, γ0

  • where α0 is the type I error rate (ex : α0 = 0.0027).

Comments

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 29

SH-γ chart (Kang et al., JQT 2007)

General assumptions subgroups {Xk,1, Xk,2, . . . , Xk,n} of size n are observed at time k = 1, 2, . . .. Xk,j ∼ N(µk, σk). from one subgroup to another, µk and σk may change, but they are constrained by the relation γk = σk

µk = γ0 when the process is

in-control. Control limits LCLSH = F −1

ˆ γ

α0

2 |n, γ0

  • UCLSH

= F −1

ˆ γ

  • 1 − α0

2 |n, γ0

  • where α0 is the type I error rate (ex : α0 = 0.0027).

Comments Simple two-sided “Shewhart-type” control chart.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-30
SLIDE 30

SH-γ chart (Kang et al., JQT 2007)

General assumptions subgroups {Xk,1, Xk,2, . . . , Xk,n} of size n are observed at time k = 1, 2, . . .. Xk,j ∼ N(µk, σk). from one subgroup to another, µk and σk may change, but they are constrained by the relation γk = σk

µk = γ0 when the process is

in-control. Control limits LCLSH = F −1

ˆ γ

α0

2 |n, γ0

  • UCLSH

= F −1

ˆ γ

  • 1 − α0

2 |n, γ0

  • where α0 is the type I error rate (ex : α0 = 0.0027).

Comments Simple two-sided “Shewhart-type” control chart. Unefficient for detecting small change in γ.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 31

EWMA-γ chart (Hong et al., JSKISE 2008)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 32

EWMA-γ chart (Hong et al., JSKISE 2008)

Monitored statistic

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 33

EWMA-γ chart (Hong et al., JSKISE 2008)

Monitored statistic Zk = (1 − λ)Zk−1 + λˆ γk

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 34

EWMA-γ chart (Hong et al., JSKISE 2008)

Monitored statistic Zk = (1 − λ)Zk−1 + λˆ γk Control limits

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-35
SLIDE 35

EWMA-γ chart (Hong et al., JSKISE 2008)

Monitored statistic Zk = (1 − λ)Zk−1 + λˆ γk Control limits

LCLEWMA−γ = µ0(ˆ γ) − K

  • λ(1 − (1 − λ)2k)

2 − λ σ0(ˆ γ) UCLEWMA−γ = µ0(ˆ γ) + K

  • λ(1 − (1 − λ)2k)

2 − λ σ0(ˆ γ)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-36
SLIDE 36

EWMA-γ chart (Hong et al., JSKISE 2008)

Monitored statistic Zk = (1 − λ)Zk−1 + λˆ γk Control limits

LCLEWMA−γ = µ0(ˆ γ) − K

  • λ(1 − (1 − λ)2k)

2 − λ σ0(ˆ γ) UCLEWMA−γ = µ0(ˆ γ) + K

  • λ(1 − (1 − λ)2k)

2 − λ σ0(ˆ γ)

Approximations for µ0(ˆ γ) and σ0(ˆ γ)

µ0(ˆ γ) ≃ γ0

  • 1 + 1

n

  • γ2

0 − 1

4

  • + 1

n2

  • 3γ4

0 − γ2

4 − 7 32

  • + 1

n3

  • 15γ6

0 − 3γ4

4 − 7γ2 32 − 19 128

  • σ0(ˆ

γ) ≃ γ0

  • 1

n

  • γ2

0 + 1

2

  • + 1

n2

  • 8γ4

0 + γ2 0 + 3

8

  • + 1

n3

  • 69γ6

0 + 7γ4

2 + 3γ2 4 + 3 16

  • Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS

MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-37
SLIDE 37

EWMA-γ chart (Hong et al., JSKISE 2008)

Monitored statistic Zk = (1 − λ)Zk−1 + λˆ γk Control limits

LCLEWMA−γ = µ0(ˆ γ) − K

  • λ(1 − (1 − λ)2k)

2 − λ σ0(ˆ γ) UCLEWMA−γ = µ0(ˆ γ) + K

  • λ(1 − (1 − λ)2k)

2 − λ σ0(ˆ γ)

Approximations for µ0(ˆ γ) and σ0(ˆ γ)

µ0(ˆ γ) ≃ γ0

  • 1 + 1

n

  • γ2

0 − 1

4

  • + 1

n2

  • 3γ4

0 − γ2

4 − 7 32

  • + 1

n3

  • 15γ6

0 − 3γ4

4 − 7γ2 32 − 19 128

  • σ0(ˆ

γ) ≃ γ0

  • 1

n

  • γ2

0 + 1

2

  • + 1

n2

  • 8γ4

0 + γ2 0 + 3

8

  • + 1

n3

  • 69γ6

0 + 7γ4

2 + 3γ2 4 + 3 16

  • Comments

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-38
SLIDE 38

EWMA-γ chart (Hong et al., JSKISE 2008)

Monitored statistic Zk = (1 − λ)Zk−1 + λˆ γk Control limits

LCLEWMA−γ = µ0(ˆ γ) − K

  • λ(1 − (1 − λ)2k)

2 − λ σ0(ˆ γ) UCLEWMA−γ = µ0(ˆ γ) + K

  • λ(1 − (1 − λ)2k)

2 − λ σ0(ˆ γ)

Approximations for µ0(ˆ γ) and σ0(ˆ γ)

µ0(ˆ γ) ≃ γ0

  • 1 + 1

n

  • γ2

0 − 1

4

  • + 1

n2

  • 3γ4

0 − γ2

4 − 7 32

  • + 1

n3

  • 15γ6

0 − 3γ4

4 − 7γ2 32 − 19 128

  • σ0(ˆ

γ) ≃ γ0

  • 1

n

  • γ2

0 + 1

2

  • + 1

n2

  • 8γ4

0 + γ2 0 + 3

8

  • + 1

n3

  • 69γ6

0 + 7γ4

2 + 3γ2 4 + 3 16

  • Comments

More efficient than the SH-γ chart.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-39
SLIDE 39

EWMA-γ chart (Hong et al., JSKISE 2008)

Monitored statistic Zk = (1 − λ)Zk−1 + λˆ γk Control limits

LCLEWMA−γ = µ0(ˆ γ) − K

  • λ(1 − (1 − λ)2k)

2 − λ σ0(ˆ γ) UCLEWMA−γ = µ0(ˆ γ) + K

  • λ(1 − (1 − λ)2k)

2 − λ σ0(ˆ γ)

Approximations for µ0(ˆ γ) and σ0(ˆ γ)

µ0(ˆ γ) ≃ γ0

  • 1 + 1

n

  • γ2

0 − 1

4

  • + 1

n2

  • 3γ4

0 − γ2

4 − 7 32

  • + 1

n3

  • 15γ6

0 − 3γ4

4 − 7γ2 32 − 19 128

  • σ0(ˆ

γ) ≃ γ0

  • 1

n

  • γ2

0 + 1

2

  • + 1

n2

  • 8γ4

0 + γ2 0 + 3

8

  • + 1

n3

  • 69γ6

0 + 7γ4

2 + 3γ2 4 + 3 16

  • Comments

More efficient than the SH-γ chart. The paper itself does not provide any thorough investigations (results obtained through simulation only).

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 40

New one-sided EWMA-γ2 charts

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 41

New one-sided EWMA-γ2 charts

We suggest to ...

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-42
SLIDE 42

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-43
SLIDE 43

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ (more efficient to monitor S2 than S).

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-44
SLIDE 44

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ (more efficient to monitor S2 than S).

2

define 2 EWMA one-sided charts

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-45
SLIDE 45

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ (more efficient to monitor S2 than S).

2

define 2 EWMA one-sided charts (detect shifts more efficiently).

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-46
SLIDE 46

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ (more efficient to monitor S2 than S).

2

define 2 EWMA one-sided charts (detect shifts more efficiently). EWMA-γ2 chart

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-47
SLIDE 47

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ (more efficient to monitor S2 than S).

2

define 2 EWMA one-sided charts (detect shifts more efficiently). EWMA-γ2 chart Upward EWMA-γ2 chart

Z +

k

= max(µ0(ˆ γ2), (1 − λ+)Z +

k−1 + λ+ˆ

γ2

k) Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-48
SLIDE 48

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ (more efficient to monitor S2 than S).

2

define 2 EWMA one-sided charts (detect shifts more efficiently). EWMA-γ2 chart Upward EWMA-γ2 chart

Z +

k

= max(µ0(ˆ γ2), (1 − λ+)Z +

k−1 + λ+ˆ

γ2

k), Z + 0 = µ0(ˆ

γ2)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-49
SLIDE 49

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ (more efficient to monitor S2 than S).

2

define 2 EWMA one-sided charts (detect shifts more efficiently). EWMA-γ2 chart Upward EWMA-γ2 chart

Z +

k

= max(µ0(ˆ γ2), (1 − λ+)Z +

k−1 + λ+ˆ

γ2

k), Z + 0 = µ0(ˆ

γ2) UCLEWMA−γ2 = µ0(ˆ γ2) + K +

  • λ+

2 − λ+ σ0(ˆ γ2)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-50
SLIDE 50

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ (more efficient to monitor S2 than S).

2

define 2 EWMA one-sided charts (detect shifts more efficiently). EWMA-γ2 chart Upward EWMA-γ2 chart

Z +

k

= max(µ0(ˆ γ2), (1 − λ+)Z +

k−1 + λ+ˆ

γ2

k), Z + 0 = µ0(ˆ

γ2) UCLEWMA−γ2 = µ0(ˆ γ2) + K +

  • λ+

2 − λ+ σ0(ˆ γ2)

Downward EWMA-γ2 chart

Z −

k

= min(µ0(ˆ γ2), (1 − λ−)Z −

k−1 + λ−ˆ

γ2

k) Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-51
SLIDE 51

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ (more efficient to monitor S2 than S).

2

define 2 EWMA one-sided charts (detect shifts more efficiently). EWMA-γ2 chart Upward EWMA-γ2 chart

Z +

k

= max(µ0(ˆ γ2), (1 − λ+)Z +

k−1 + λ+ˆ

γ2

k), Z + 0 = µ0(ˆ

γ2) UCLEWMA−γ2 = µ0(ˆ γ2) + K +

  • λ+

2 − λ+ σ0(ˆ γ2)

Downward EWMA-γ2 chart

Z −

k

= min(µ0(ˆ γ2), (1 − λ−)Z −

k−1 + λ−ˆ

γ2

k), Z −

= µ0(ˆ γ2)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-52
SLIDE 52

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ (more efficient to monitor S2 than S).

2

define 2 EWMA one-sided charts (detect shifts more efficiently). EWMA-γ2 chart Upward EWMA-γ2 chart

Z +

k

= max(µ0(ˆ γ2), (1 − λ+)Z +

k−1 + λ+ˆ

γ2

k), Z + 0 = µ0(ˆ

γ2) UCLEWMA−γ2 = µ0(ˆ γ2) + K +

  • λ+

2 − λ+ σ0(ˆ γ2)

Downward EWMA-γ2 chart

Z −

k

= min(µ0(ˆ γ2), (1 − λ−)Z −

k−1 + λ−ˆ

γ2

k), Z −

= µ0(ˆ γ2) LCLEWMA−γ2 = µ0(ˆ γ2) − K −

  • λ−

2 − λ− σ0(ˆ γ2)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-53
SLIDE 53

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ (more efficient to monitor S2 than S).

2

define 2 EWMA one-sided charts (detect shifts more efficiently). EWMA-γ2 chart Upward EWMA-γ2 chart

Z +

k

= max(µ0(ˆ γ2), (1 − λ+)Z +

k−1 + λ+ˆ

γ2

k), Z + 0 = µ0(ˆ

γ2) UCLEWMA−γ2 = µ0(ˆ γ2) + K +

  • λ+

2 − λ+ σ0(ˆ γ2)

Downward EWMA-γ2 chart

Z −

k

= min(µ0(ˆ γ2), (1 − λ−)Z −

k−1 + λ−ˆ

γ2

k), Z −

= µ0(ˆ γ2) LCLEWMA−γ2 = µ0(ˆ γ2) − K −

  • λ−

2 − λ− σ0(ˆ γ2)

Approximations for µ0(ˆ γ2) and σ0(ˆ γ2)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-54
SLIDE 54

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ (more efficient to monitor S2 than S).

2

define 2 EWMA one-sided charts (detect shifts more efficiently). EWMA-γ2 chart Upward EWMA-γ2 chart

Z +

k

= max(µ0(ˆ γ2), (1 − λ+)Z +

k−1 + λ+ˆ

γ2

k), Z + 0 = µ0(ˆ

γ2) UCLEWMA−γ2 = µ0(ˆ γ2) + K +

  • λ+

2 − λ+ σ0(ˆ γ2)

Downward EWMA-γ2 chart

Z −

k

= min(µ0(ˆ γ2), (1 − λ−)Z −

k−1 + λ−ˆ

γ2

k), Z −

= µ0(ˆ γ2) LCLEWMA−γ2 = µ0(ˆ γ2) − K −

  • λ−

2 − λ− σ0(ˆ γ2)

Approximations for µ0(ˆ γ2) and σ0(ˆ γ2)

µ0(ˆ γ2) ≃ γ2

  • 1 −

3γ2 n

  • Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS

MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-55
SLIDE 55

New one-sided EWMA-γ2 charts

We suggest to ...

1

monitor γ2 instead of γ (more efficient to monitor S2 than S).

2

define 2 EWMA one-sided charts (detect shifts more efficiently). EWMA-γ2 chart Upward EWMA-γ2 chart

Z +

k

= max(µ0(ˆ γ2), (1 − λ+)Z +

k−1 + λ+ˆ

γ2

k), Z + 0 = µ0(ˆ

γ2) UCLEWMA−γ2 = µ0(ˆ γ2) + K +

  • λ+

2 − λ+ σ0(ˆ γ2)

Downward EWMA-γ2 chart

Z −

k

= min(µ0(ˆ γ2), (1 − λ−)Z −

k−1 + λ−ˆ

γ2

k), Z −

= µ0(ˆ γ2) LCLEWMA−γ2 = µ0(ˆ γ2) − K −

  • λ−

2 − λ− σ0(ˆ γ2)

Approximations for µ0(ˆ γ2) and σ0(ˆ γ2)

µ0(ˆ γ2) ≃ γ2

  • 1 −

3γ2 n

  • , σ0(ˆ

γ2) ≃

  • γ4
  • 2

n−1 + γ2

  • 4

n + 20 n(n−1) + 75γ2 n2

  • − (µ0(ˆ

γ2) − γ2

0)2 Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-56
SLIDE 56

ARL “local” optimization

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-57
SLIDE 57

ARL “local” optimization

Shift τ

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-58
SLIDE 58

ARL “local” optimization

Shift τ γ0 = in-control/nominal coefficient of variation.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-59
SLIDE 59

ARL “local” optimization

Shift τ γ0 = in-control/nominal coefficient of variation. γ1 = out-of-control coefficient of variation.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-60
SLIDE 60

ARL “local” optimization

Shift τ γ0 = in-control/nominal coefficient of variation. γ1 = out-of-control coefficient of variation. τ = γ1

γ0 denotes the shift size.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-61
SLIDE 61

ARL “local” optimization

Shift τ γ0 = in-control/nominal coefficient of variation. γ1 = out-of-control coefficient of variation. τ = γ1

γ0 denotes the shift size.

τ ∈ (0, 1) → decrease of the nominal coefficient of variation.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-62
SLIDE 62

ARL “local” optimization

Shift τ γ0 = in-control/nominal coefficient of variation. γ1 = out-of-control coefficient of variation. τ = γ1

γ0 denotes the shift size.

τ ∈ (0, 1) → decrease of the nominal coefficient of variation. τ > 1 → increase of the nominal coefficient of variation.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-63
SLIDE 63

ARL “local” optimization

Shift τ γ0 = in-control/nominal coefficient of variation. γ1 = out-of-control coefficient of variation. τ = γ1

γ0 denotes the shift size.

τ ∈ (0, 1) → decrease of the nominal coefficient of variation. τ > 1 → increase of the nominal coefficient of variation. Optimization

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-64
SLIDE 64

ARL “local” optimization

Shift τ γ0 = in-control/nominal coefficient of variation. γ1 = out-of-control coefficient of variation. τ = γ1

γ0 denotes the shift size.

τ ∈ (0, 1) → decrease of the nominal coefficient of variation. τ > 1 → increase of the nominal coefficient of variation. Optimization ARL = average number of samples before a control chart signals an “out-of-control” condition or issues a false alarm.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-65
SLIDE 65

ARL “local” optimization

Shift τ γ0 = in-control/nominal coefficient of variation. γ1 = out-of-control coefficient of variation. τ = γ1

γ0 denotes the shift size.

τ ∈ (0, 1) → decrease of the nominal coefficient of variation. τ > 1 → increase of the nominal coefficient of variation. Optimization ARL = average number of samples before a control chart signals an “out-of-control” condition or issues a false alarm. Find out the optimal couples (λ∗, K ∗) such that : (λ∗, K ∗) = argmin

(λ,K)

ARL(γ0, τγ0, λ, K, n),

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-66
SLIDE 66

ARL “local” optimization

Shift τ γ0 = in-control/nominal coefficient of variation. γ1 = out-of-control coefficient of variation. τ = γ1

γ0 denotes the shift size.

τ ∈ (0, 1) → decrease of the nominal coefficient of variation. τ > 1 → increase of the nominal coefficient of variation. Optimization ARL = average number of samples before a control chart signals an “out-of-control” condition or issues a false alarm. Find out the optimal couples (λ∗, K ∗) such that : (λ∗, K ∗) = argmin

(λ,K)

ARL(γ0, τγ0, λ, K, n), subject to the constraint : ARL(γ0, γ0, λ∗, K ∗, n) = ARL0 = 370.4.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-67
SLIDE 67

ARL “local” optimization

Shift τ γ0 = in-control/nominal coefficient of variation. γ1 = out-of-control coefficient of variation. τ = γ1

γ0 denotes the shift size.

τ ∈ (0, 1) → decrease of the nominal coefficient of variation. τ > 1 → increase of the nominal coefficient of variation. Optimization ARL = average number of samples before a control chart signals an “out-of-control” condition or issues a false alarm. Find out the optimal couples (λ∗, K ∗) such that : (λ∗, K ∗) = argmin

(λ,K)

ARL(γ0, τγ0, λ, K, n), subject to the constraint : ARL(γ0, γ0, λ∗, K ∗, n) = ARL0 = 370.4. ARL is evaluated using a Brook & Evans’s type Markov chain approach.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-68
SLIDE 68

ARL “local” optimization (Markov chain)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-69
SLIDE 69

ARL “local” optimization (Markov chain)

Divide the interval between LCL = µ0(ˆ γ2) and UCL into p subintervals of width 2δ, where δ = (UCL − µ0(ˆ γ2))/(2p).

Hi Hi−1 Hi+1 H1 Hp µ0(ˆ γ2) UCL 2δ

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-70
SLIDE 70

ARL “local” optimization (Markov chain)

Divide the interval between LCL = µ0(ˆ γ2) and UCL into p subintervals of width 2δ, where δ = (UCL − µ0(ˆ γ2))/(2p).

Hi Hi−1 Hi+1 H1 Hp µ0(ˆ γ2) UCL 2δ

Hj, j = 1, . . . , p, represents the midpoint of the jth subinterval.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-71
SLIDE 71

ARL “local” optimization (Markov chain)

Divide the interval between LCL = µ0(ˆ γ2) and UCL into p subintervals of width 2δ, where δ = (UCL − µ0(ˆ γ2))/(2p).

Hi Hi−1 Hi+1 H1 Hp µ0(ˆ γ2) UCL 2δ

Hj, j = 1, . . . , p, represents the midpoint of the jth subinterval. H0 = µ0(ˆ γ2) corresponds to the “restart state” feature.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-72
SLIDE 72

ARL “local” optimization (Markov chain)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-73
SLIDE 73

ARL “local” optimization (Markov chain)

The transition probability matrix

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-74
SLIDE 74

ARL “local” optimization (Markov chain)

The transition probability matrix P =   Q r 0T 1   =        Q0,0 Q0,1 · · · Q0,p r0 Q1,0 Q1,1 · · · Q1,p r1 . . . . . . . . . . . . Qp,0 Qp,1 · · · Qp,p rp · · · 1       

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-75
SLIDE 75

ARL “local” optimization (Markov chain)

The transition probability matrix P =   Q r 0T 1   =        Q0,0 Q0,1 · · · Q0,p r0 Q1,0 Q1,1 · · · Q1,p r1 . . . . . . . . . . . . Qp,0 Qp,1 · · · Qp,p rp · · · 1        Transient probabilities

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-76
SLIDE 76

ARL “local” optimization (Markov chain)

The transition probability matrix P =   Q r 0T 1   =        Q0,0 Q0,1 · · · Q0,p r0 Q1,0 Q1,1 · · · Q1,p r1 . . . . . . . . . . . . Qp,0 Qp,1 · · · Qp,p rp · · · 1        Transient probabilities

Q+

i,0

= Fˆ

γ2

µ0(ˆ γ2) − (1 − λ+)Hi λ+

  • n, γ1
  • Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS

MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-77
SLIDE 77

ARL “local” optimization (Markov chain)

The transition probability matrix P =   Q r 0T 1   =        Q0,0 Q0,1 · · · Q0,p r0 Q1,0 Q1,1 · · · Q1,p r1 . . . . . . . . . . . . Qp,0 Qp,1 · · · Qp,p rp · · · 1        Transient probabilities

Q+

i,0

= Fˆ

γ2

µ0(ˆ γ2) − (1 − λ+)Hi λ+

  • n, γ1
  • Q−

i,0

= 1 − Fˆ

γ2

µ0(ˆ γ2) − (1 − λ−)Hi λ−

  • n, γ1
  • Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS

MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-78
SLIDE 78

ARL “local” optimization (Markov chain)

The transition probability matrix P =   Q r 0T 1   =        Q0,0 Q0,1 · · · Q0,p r0 Q1,0 Q1,1 · · · Q1,p r1 . . . . . . . . . . . . Qp,0 Qp,1 · · · Qp,p rp · · · 1        Transient probabilities

Q+

i,0

= Fˆ

γ2

µ0(ˆ γ2) − (1 − λ+)Hi λ+

  • n, γ1
  • Q−

i,0

= 1 − Fˆ

γ2

µ0(ˆ γ2) − (1 − λ−)Hi λ−

  • n, γ1
  • Qi,j

= Fˆ

γ2

Hj + δ − (1 − λ)Hi λ

  • n, γ1
  • − Fˆ

γ2

Hj − δ − (1 − λ)Hi λ

  • n, γ1
  • Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS

MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-79
SLIDE 79

ARL “local” optimization (Markov chain)

The transition probability matrix P =   Q r 0T 1   =        Q0,0 Q0,1 · · · Q0,p r0 Q1,0 Q1,1 · · · Q1,p r1 . . . . . . . . . . . . Qp,0 Qp,1 · · · Qp,p rp · · · 1        Transient probabilities

Q+

i,0

= Fˆ

γ2

µ0(ˆ γ2) − (1 − λ+)Hi λ+

  • n, γ1
  • Q−

i,0

= 1 − Fˆ

γ2

µ0(ˆ γ2) − (1 − λ−)Hi λ−

  • n, γ1
  • Qi,j

= Fˆ

γ2

Hj + δ − (1 − λ)Hi λ

  • n, γ1
  • − Fˆ

γ2

Hj − δ − (1 − λ)Hi λ

  • n, γ1
  • Vector of initial probabilities q = (1, 0, . . . , 0)T.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-80
SLIDE 80

ARL “local” optimization (Markov chain)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-81
SLIDE 81

ARL “local” optimization (Markov chain)

Definition The number of steps L until the process reaches the absorbing state is a Discrete PHase-type (or DPH) random variable of parameters (Q, q).

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-82
SLIDE 82

ARL “local” optimization (Markov chain)

Definition The number of steps L until the process reaches the absorbing state is a Discrete PHase-type (or DPH) random variable of parameters (Q, q). ARL, SRDL

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-83
SLIDE 83

ARL “local” optimization (Markov chain)

Definition The number of steps L until the process reaches the absorbing state is a Discrete PHase-type (or DPH) random variable of parameters (Q, q). ARL, SRDL ν1(L) = qT(I − Q)−11

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-84
SLIDE 84

ARL “local” optimization (Markov chain)

Definition The number of steps L until the process reaches the absorbing state is a Discrete PHase-type (or DPH) random variable of parameters (Q, q). ARL, SRDL ν1(L) = qT(I − Q)−11 ν2(L) = 2qT(I − Q)−2Q1

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-85
SLIDE 85

ARL “local” optimization (Markov chain)

Definition The number of steps L until the process reaches the absorbing state is a Discrete PHase-type (or DPH) random variable of parameters (Q, q). ARL, SRDL ν1(L) = qT(I − Q)−11 ν2(L) = 2qT(I − Q)−2Q1 and ARL = ν1(L)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-86
SLIDE 86

ARL “local” optimization (Markov chain)

Definition The number of steps L until the process reaches the absorbing state is a Discrete PHase-type (or DPH) random variable of parameters (Q, q). ARL, SRDL ν1(L) = qT(I − Q)−11 ν2(L) = 2qT(I − Q)−2Q1 and ARL = ν1(L) SDRL =

  • ν2(L) − ν2

1(L) + ν1(L)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-87
SLIDE 87

Optimal (λ∗, K ∗) and ARL for EWMA-γ2 and SH-γ charts

n = 7, ARL0 = 370.4 τ γ0 = 0.05 γ0 = 0.1 γ0 = 0.15 γ0 = 0.2 0.50 (0.5671, 1.8734) (0.5637, 1.8480) (0.5608, 1.8043) (0.5539, 1.7474) (3.4, 18.4) (3.4, 18.6) (3.5, 18.9) (3.5, 19.3) 0.65 (0.2951, 2.1229) (0.2902, 2.0932) (0.2854, 2.0416) (0.2792, 1.9709) (6.4, 69.3) (6.4, 69.9) (6.4, 70.8) (6.5, 72.1) 0.80 (0.1104, 2.2582) (0.1088, 2.2142) (0.1032, 2.1413) (0.0976, 2.0414) (15.3, 212.1) (15.4, 213.2) (15.5, 215.0) (15.6, 217.5) 1.25 (0.1092, 3.0381) (0.1101, 3.0831) (0.1097, 3.1504) (0.1087, 3.2443) (11.3, 32.4) (11.4, 32.9) (11.7, 33.8) (12.0, 35.1) 1.50 (0.2646, 3.5219) (0.2603, 3.5538) (0.2531, 3.6078) (0.2443, 3.6873) (4.3, 7.2) (4.3, 7.4) (4.4, 7.6) (4.6, 8.0) 2.00 (0.5852, 3.9768) (0.5725, 4.0146) (0.5520, 4.0781) (0.5212, 4.1644) (1.8, 2.1) (1.8, 2.1) (1.9, 2.2) (2.0, 2.3)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 88

(λ∗, K ∗) nomograms

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0.6 0.8 1 1.2 1.4 1.6 1.8 2

n=5 n=7 n=10 n=15

λ τ γ0 = 0.05 λ−∗ λ+∗

1.5 2 2.5 3 3.5 4 4.5 0.6 0.8 1 1.2 1.4 1.6 1.8 2

n=5 n=7 n=10 n=15

K τ γ0 = 0.05 K−∗ K+∗

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0.6 0.8 1 1.2 1.4 1.6 1.8 2

n=5 n=7 n=10 n=15

λ τ λ−∗ λ+∗ γ0 = 0.1

1.5 2 2.5 3 3.5 4 4.5 0.6 0.8 1 1.2 1.4 1.6 1.8 2

n=5 n=7 n=10 n=15

K τ K−∗ K+∗ γ0 = 0.1

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-89
SLIDE 89

(λ∗, K ∗) nomograms

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0.6 0.8 1 1.2 1.4 1.6 1.8 2

n=5 n=7 n=10 n=15

λ τ γ0 = 0.15 λ−∗ λ+∗

1.5 2 2.5 3 3.5 4 4.5 0.6 0.8 1 1.2 1.4 1.6 1.8 2

n=5 n=7 n=10 n=15

K τ γ0 = 0.15 K−∗ K+∗

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0.6 0.8 1 1.2 1.4 1.6 1.8 2

n=5 n=7 n=10 n=15

λ τ λ−∗ λ+∗ γ0 = 0.2

1.5 2 2.5 3 3.5 4 4.5 0.6 0.8 1 1.2 1.4 1.6 1.8 2

n=5 n=7 n=10 n=15

K τ K−∗ K+∗ γ0 = 0.2

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 90

EWMA-γ2 chart v.s. EWMA-γ (Hong et al., 2008) chart

n = 5 τ γ0 = 0.05 γ0 = 0.1 γ0 = 0.15 γ0 = 0.2 0.50 (4.8, 4.7) (4.8, 4.7) (4.8, 4.8) (4.8, 4.8) 0.65 (8.7, 8.8) (8.8, 8.9) (8.8, 8.9) (8.8, 9.0) 0.80 (20.6, 21.1) (20.6, 21.2) (20.7, 21.3) (20.9, 21.5) 0.90 (53.2, 56.2) (53.7, 56.4) (54.5, 56.8) (55.8, 57.3) 1.10 (51.0, 51.5) (51.2, 51.8) (51.7, 52.3) (52.4, 52.9) 1.25 (15.0, 15.5) (15.2, 15.6) (15.4, 15.8) (15.9, 16.0) 1.50 (5.7, 5.9) (5.8, 5.9) (5.9, 6.0) (6.1, 6.2) 2.00 (2.4, 2.4) (2.4, 2.4) (2.5, 2.5) (2.6, 2.6) n = 7 τ γ0 = 0.05 γ0 = 0.1 γ0 = 0.15 γ0 = 0.2 0.50 (3.4, 3.4) (3.4, 3.4) (3.5, 3.4) (3.5, 3.5) 0.65 (6.4, 6.4) (6.4, 6.4) (6.4, 6.5) (6.5, 6.5) 0.80 (15.3, 15.6) (15.4, 15.6) (15.5, 15.8) (15.6, 16.0) 0.90 (40.4, 41.8) (40.7, 42.0) (41.2, 42.4) (42.0, 42.9) 1.10 (39.2, 39.7) (39.5, 40.0) (40.1, 40.4) (40.9, 41.1) 1.25 (11.3, 11.5) (11.4, 11.6) (11.7, 11.8) (12.0, 12.1) 1.50 (4.3, 4.3) (4.3, 4.4) (4.4, 4.5) (4.6, 4.6) 2.00 (1.8, 1.8) (1.8, 1.8) (1.9, 1.9) (2.0, 2.0)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 91

ARL “global” optimization

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-92
SLIDE 92

ARL “global” optimization

Drawback of “local” optimization

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-93
SLIDE 93

ARL “global” optimization

Drawback of “local” optimization Usually the quality practitioner does not know in advance the entity

  • f the next shift size because of the lack of related historical data.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-94
SLIDE 94

ARL “global” optimization

Drawback of “local” optimization Usually the quality practitioner does not know in advance the entity

  • f the next shift size because of the lack of related historical data.

The shift size is not deterministic and varies accordingly to some unknown stochastic model.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-95
SLIDE 95

ARL “global” optimization

Drawback of “local” optimization Usually the quality practitioner does not know in advance the entity

  • f the next shift size because of the lack of related historical data.

The shift size is not deterministic and varies accordingly to some unknown stochastic model. New objective function and constraint

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-96
SLIDE 96

ARL “global” optimization

Drawback of “local” optimization Usually the quality practitioner does not know in advance the entity

  • f the next shift size because of the lack of related historical data.

The shift size is not deterministic and varies accordingly to some unknown stochastic model. New objective function and constraint Find out the optimal couples (λ∗, K ∗) such that : (λ∗, K ∗) = argmin

(λ,K)

EARL(γ0, τγ0, λ, K, n)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 97

ARL “global” optimization

Drawback of “local” optimization Usually the quality practitioner does not know in advance the entity

  • f the next shift size because of the lack of related historical data.

The shift size is not deterministic and varies accordingly to some unknown stochastic model. New objective function and constraint Find out the optimal couples (λ∗, K ∗) such that : (λ∗, K ∗) = argmin

(λ,K)

EARL(γ0, τγ0, λ, K, n) with EARL =

  • fτ(τ)ARL(γ0, τγ0, λ, K, n)dτ.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-98
SLIDE 98

ARL “global” optimization

Drawback of “local” optimization Usually the quality practitioner does not know in advance the entity

  • f the next shift size because of the lack of related historical data.

The shift size is not deterministic and varies accordingly to some unknown stochastic model. New objective function and constraint Find out the optimal couples (λ∗, K ∗) such that : (λ∗, K ∗) = argmin

(λ,K)

EARL(γ0, τγ0, λ, K, n) with EARL =

  • fτ(τ)ARL(γ0, τγ0, λ, K, n)dτ.

subject to the constraint EARL(γ0, γ0, λ, K, n) = ARL(γ0, γ0, λ, K, n) = ARL0,

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-99
SLIDE 99

ARL “global” optimization

Drawback of “local” optimization Usually the quality practitioner does not know in advance the entity

  • f the next shift size because of the lack of related historical data.

The shift size is not deterministic and varies accordingly to some unknown stochastic model. New objective function and constraint Find out the optimal couples (λ∗, K ∗) such that : (λ∗, K ∗) = argmin

(λ,K)

EARL(γ0, τγ0, λ, K, n) with EARL =

  • fτ(τ)ARL(γ0, τγ0, λ, K, n)dτ.

subject to the constraint EARL(γ0, γ0, λ, K, n) = ARL(γ0, γ0, λ, K, n) = ARL0, fτ(τ) is the p.d.f. of the shift τ

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-100
SLIDE 100

ARL “global” optimization

Drawback of “local” optimization Usually the quality practitioner does not know in advance the entity

  • f the next shift size because of the lack of related historical data.

The shift size is not deterministic and varies accordingly to some unknown stochastic model. New objective function and constraint Find out the optimal couples (λ∗, K ∗) such that : (λ∗, K ∗) = argmin

(λ,K)

EARL(γ0, τγ0, λ, K, n) with EARL =

  • fτ(τ)ARL(γ0, τγ0, λ, K, n)dτ.

subject to the constraint EARL(γ0, γ0, λ, K, n) = ARL(γ0, γ0, λ, K, n) = ARL0, fτ(τ) is the p.d.f. of the shift τ → uniform distribution over [0.5, 1) (decreasing case)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-101
SLIDE 101

ARL “global” optimization

Drawback of “local” optimization Usually the quality practitioner does not know in advance the entity

  • f the next shift size because of the lack of related historical data.

The shift size is not deterministic and varies accordingly to some unknown stochastic model. New objective function and constraint Find out the optimal couples (λ∗, K ∗) such that : (λ∗, K ∗) = argmin

(λ,K)

EARL(γ0, τγ0, λ, K, n) with EARL =

  • fτ(τ)ARL(γ0, τγ0, λ, K, n)dτ.

subject to the constraint EARL(γ0, γ0, λ, K, n) = ARL(γ0, γ0, λ, K, n) = ARL0, fτ(τ) is the p.d.f. of the shift τ → uniform distribution over [0.5, 1) (decreasing case) and over (1, 2] (increasing case).

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 102

ARL “global” optimization

n = 7, ARL0 = 370.4 γ0 = 0.05 γ0 = 0.1 γ0 = 0.15 γ0 = 0.2 DECREASING (0.0502, 2.1940) (0.0500, 2.1392) (0.0500, 2.0530) (0.0500, 1.9401) (23.2) (23.3) (23.5) (23.7) 0.50 6.7 (3.4) 6.6 (3.4) 6.5 (3.5) 6.4 (3.5) 0.65 9.1 (6.4) 9.0 (6.4) 8.9 (6.4) 8.8 (6.5) 0.80 16.5 (15.3) 16.4 (15.4) 16.4 (15.5) 16.3 (15.6) INCREASING (0.0500, 2.6456) (0.0513, 2.7059) (0.0529, 2.7999) (0.0556, 2.9342) (12.5) (12.7) (12.8) (13.1) 1.25 11.9 (11.3) 12.0 (11.4) 12.3 (11.7) 12.6 (12.0) 1.50 5.2 (4.3) 5.3 (4.3) 5.4 (4.4) 5.5 (4.6) 2.00 2.5 (1.8) 2.5 (1.8) 2.5 (1.9) 2.6 (2.0)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 103

ARL “global” optimization

n = 7, ARL0 = 370.4 γ0 = 0.05 γ0 = 0.1 γ0 = 0.15 γ0 = 0.2 DECREASING (0.0502, 2.1940) (0.0500, 2.1392) (0.0500, 2.0530) (0.0500, 1.9401) (23.2) (23.3) (23.5) (23.7) 0.50 6.7 (3.4) 6.6 (3.4) 6.5 (3.5) 6.4 (3.5) 0.65 9.1 (6.4) 9.0 (6.4) 8.9 (6.4) 8.8 (6.5) 0.80 16.5 (15.3) 16.4 (15.4) 16.4 (15.5) 16.3 (15.6) INCREASING (0.0500, 2.6456) (0.0513, 2.7059) (0.0529, 2.7999) (0.0556, 2.9342) (12.5) (12.7) (12.8) (13.1) 1.25 11.9 (11.3) 12.0 (11.4) 12.3 (11.7) 12.6 (12.0) 1.50 5.2 (4.3) 5.3 (4.3) 5.4 (4.4) 5.5 (4.6) 2.00 2.5 (1.8) 2.5 (1.8) 2.5 (1.9) 2.6 (2.0)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 104

ARL “global” optimization

n = 7, ARL0 = 370.4 γ0 = 0.05 γ0 = 0.1 γ0 = 0.15 γ0 = 0.2 DECREASING (0.0502, 2.1940) (0.0500, 2.1392) (0.0500, 2.0530) (0.0500, 1.9401) (23.2) (23.3) (23.5) (23.7) 0.50 6.7 (3.4) 6.6 (3.4) 6.5 (3.5) 6.4 (3.5) 0.65 9.1 (6.4) 9.0 (6.4) 8.9 (6.4) 8.8 (6.5) 0.80 16.5 (15.3) 16.4 (15.4) 16.4 (15.5) 16.3 (15.6) INCREASING (0.0500, 2.6456) (0.0513, 2.7059) (0.0529, 2.7999) (0.0556, 2.9342) (12.5) (12.7) (12.8) (13.1) 1.25 11.9 (11.3) 12.0 (11.4) 12.3 (11.7) 12.6 (12.0) 1.50 5.2 (4.3) 5.3 (4.3) 5.4 (4.4) 5.5 (4.6) 2.00 2.5 (1.8) 2.5 (1.8) 2.5 (1.9) 2.6 (2.0)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 105

ARL “global” optimization

n = 7, ARL0 = 370.4 γ0 = 0.05 γ0 = 0.1 γ0 = 0.15 γ0 = 0.2 DECREASING (0.0502, 2.1940) (0.0500, 2.1392) (0.0500, 2.0530) (0.0500, 1.9401) (23.2) (23.3) (23.5) (23.7) 0.50 6.7 (3.4) 6.6 (3.4) 6.5 (3.5) 6.4 (3.5) 0.65 9.1 (6.4) 9.0 (6.4) 8.9 (6.4) 8.8 (6.5) 0.80 16.5 (15.3) 16.4 (15.4) 16.4 (15.5) 16.3 (15.6) INCREASING (0.0500, 2.6456) (0.0513, 2.7059) (0.0529, 2.7999) (0.0556, 2.9342) (12.5) (12.7) (12.8) (13.1) 1.25 11.9 (11.3) 12.0 (11.4) 12.3 (11.7) 12.6 (12.0) 1.50 5.2 (4.3) 5.3 (4.3) 5.4 (4.4) 5.5 (4.6) 2.00 2.5 (1.8) 2.5 (1.8) 2.5 (1.9) 2.6 (2.0)

Conclusion : EARL based parameters seem robust alternatives.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 106

An illustrative example

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 107

An illustrative example

A sintering (frittage) process manufacturing mechanical parts

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 108

An illustrative example

A sintering (frittage) process manufacturing mechanical parts Produced parts are required to guarantee a pressure test drop time Tpd from 2 bar to 1.5 bar larger than 30 sec.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-109
SLIDE 109

An illustrative example

A sintering (frittage) process manufacturing mechanical parts Produced parts are required to guarantee a pressure test drop time Tpd from 2 bar to 1.5 bar larger than 30 sec. A Regression study demonstrated the presence of a constant proportionality σpd = γpd × µpd between the standard deviation of the pressure drop time and its mean.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-110
SLIDE 110

An illustrative example

A sintering (frittage) process manufacturing mechanical parts Produced parts are required to guarantee a pressure test drop time Tpd from 2 bar to 1.5 bar larger than 30 sec. A Regression study demonstrated the presence of a constant proportionality σpd = γpd × µpd between the standard deviation of the pressure drop time and its mean. ⇒ the coefficient of variation γpd will be monitored.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-111
SLIDE 111

An illustrative example

A sintering (frittage) process manufacturing mechanical parts Produced parts are required to guarantee a pressure test drop time Tpd from 2 bar to 1.5 bar larger than 30 sec. A Regression study demonstrated the presence of a constant proportionality σpd = γpd × µpd between the standard deviation of the pressure drop time and its mean. ⇒ the coefficient of variation γpd will be monitored. Phase I dataset

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-112
SLIDE 112

An illustrative example

A sintering (frittage) process manufacturing mechanical parts Produced parts are required to guarantee a pressure test drop time Tpd from 2 bar to 1.5 bar larger than 30 sec. A Regression study demonstrated the presence of a constant proportionality σpd = γpd × µpd between the standard deviation of the pressure drop time and its mean. ⇒ the coefficient of variation γpd will be monitored. Phase I dataset m = 20 sample data, each having sample size n = 5.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-113
SLIDE 113

An illustrative example

A sintering (frittage) process manufacturing mechanical parts Produced parts are required to guarantee a pressure test drop time Tpd from 2 bar to 1.5 bar larger than 30 sec. A Regression study demonstrated the presence of a constant proportionality σpd = γpd × µpd between the standard deviation of the pressure drop time and its mean. ⇒ the coefficient of variation γpd will be monitored. Phase I dataset m = 20 sample data, each having sample size n = 5. Estimation of the nominal coefficient of variation ˆ γ0 = 0.417.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-114
SLIDE 114

An illustrative example

A sintering (frittage) process manufacturing mechanical parts Produced parts are required to guarantee a pressure test drop time Tpd from 2 bar to 1.5 bar larger than 30 sec. A Regression study demonstrated the presence of a constant proportionality σpd = γpd × µpd between the standard deviation of the pressure drop time and its mean. ⇒ the coefficient of variation γpd will be monitored. Phase I dataset m = 20 sample data, each having sample size n = 5. Estimation of the nominal coefficient of variation ˆ γ0 = 0.417. Control limits of the SH-γ chart

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-115
SLIDE 115

An illustrative example

A sintering (frittage) process manufacturing mechanical parts Produced parts are required to guarantee a pressure test drop time Tpd from 2 bar to 1.5 bar larger than 30 sec. A Regression study demonstrated the presence of a constant proportionality σpd = γpd × µpd between the standard deviation of the pressure drop time and its mean. ⇒ the coefficient of variation γpd will be monitored. Phase I dataset m = 20 sample data, each having sample size n = 5. Estimation of the nominal coefficient of variation ˆ γ0 = 0.417. Control limits of the SH-γ chart LCLSH = F −1

ˆ γ

0.0027

2

|5, 0.417

  • = 0.064725,

UCLSH = F −1

ˆ γ

  • 1 − 0.0027

2

|5, 0.417

  • = 1.216527.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 116

An illustrative example (SH-γ chart, Phase I)

0.2 0.4 0.6 0.8 1 1.2 1.4 5 10 15 20 Sample Number LCL=0.0647 UCL=1.2165 γ0 = 0.417 ˆ γk SH-γ chart

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 117

An illustrative example (SH-γ chart, Phase I)

0.2 0.4 0.6 0.8 1 1.2 1.4 5 10 15 20 Sample Number LCL=0.0647 UCL=1.2165 γ0 = 0.417 ˆ γk SH-γ chart, The sintering process seems in-control.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 118

An illustrative example (EWMA-γ2 chart)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

slide-119
SLIDE 119

An illustrative example (EWMA-γ2 chart)

Optimal parameters

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 120

An illustrative example (EWMA-γ2 chart)

Optimal parameters Accordingly to the process engineer experience, an increase of 25% in the coefficient of variation should be interpreted as a signal that something is going wrong.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 121

An illustrative example (EWMA-γ2 chart)

Optimal parameters Accordingly to the process engineer experience, an increase of 25% in the coefficient of variation should be interpreted as a signal that something is going wrong. ⇒ τ = 1.25.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 122

An illustrative example (EWMA-γ2 chart)

Optimal parameters Accordingly to the process engineer experience, an increase of 25% in the coefficient of variation should be interpreted as a signal that something is going wrong. ⇒ τ = 1.25. Optimizing algorithm yields λ+∗ = 0.0793 and K +∗ = 4.3699.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 123

An illustrative example (EWMA-γ2 chart)

Optimal parameters Accordingly to the process engineer experience, an increase of 25% in the coefficient of variation should be interpreted as a signal that something is going wrong. ⇒ τ = 1.25. Optimizing algorithm yields λ+∗ = 0.0793 and K +∗ = 4.3699. Upper Control Limit of the EWMA-γ2 chart

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 124

An illustrative example (EWMA-γ2 chart)

Optimal parameters Accordingly to the process engineer experience, an increase of 25% in the coefficient of variation should be interpreted as a signal that something is going wrong. ⇒ τ = 1.25. Optimizing algorithm yields λ+∗ = 0.0793 and K +∗ = 4.3699. Upper Control Limit of the EWMA-γ2 chart Approximations yield µ0(ˆ γ2) = 0.1557 and σ0(ˆ γ2) = 0.1643.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 125

An illustrative example (EWMA-γ2 chart)

Optimal parameters Accordingly to the process engineer experience, an increase of 25% in the coefficient of variation should be interpreted as a signal that something is going wrong. ⇒ τ = 1.25. Optimizing algorithm yields λ+∗ = 0.0793 and K +∗ = 4.3699. Upper Control Limit of the EWMA-γ2 chart Approximations yield µ0(ˆ γ2) = 0.1557 and σ0(ˆ γ2) = 0.1643. UCLEWMA−γ2 = 0.1557 + 4.3699 ×

  • 0.0793

2 − 0.0793 × 0.1643 = 0.3016.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 126

An illustrative example (EWMA-γ chart, Phase I)

0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 5 10 15 20 Sample Number UCL=0.3016 ˆ γ2

k

EWMA-γ2 chart

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 127

An illustrative example (EWMA-γ chart, Phase I)

0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 5 10 15 20 Sample Number UCL=0.3016 ˆ γ2

k

EWMA-γ2 chart, The sintering process seems in-control too.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 128

An illustrative example (SH-γ chart, Phase II)

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 129

An illustrative example (SH-γ chart, Phase II)

Phase II : 20 new samples of size n = 5 taken from the process after the

  • ccurrence of a special cause increasing process variability.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 130

An illustrative example (SH-γ chart, Phase II)

Phase II : 20 new samples of size n = 5 taken from the process after the

  • ccurrence of a special cause increasing process variability.

0.2 0.4 0.6 0.8 1 1.2 1.4 5 10 15 20 Sample Number LCL=0.0647 UCL=1.2165 γ0 = 0.417 ˆ γk SH-γ chart

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 131

An illustrative example (SH-γ chart, Phase II)

Phase II : 20 new samples of size n = 5 taken from the process after the

  • ccurrence of a special cause increasing process variability.

0.2 0.4 0.6 0.8 1 1.2 1.4 5 10 15 20 Sample Number LCL=0.0647 UCL=1.2165 γ0 = 0.417 ˆ γk SH-γ chart, The sintering process seems in-control...

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 132

An illustrative example (EWMA-γ2 chart, Phase II)

0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 5 10 15 20 Sample Number UCL=0.3016 ˆ γ2

k

EWMA-γ2 chart

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 133

An illustrative example (EWMA-γ2 chart, Phase II)

0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 5 10 15 20 Sample Number UCL=0.3016 ˆ γ2

k

EWMA-γ2 chart, ... but in fact it is not !

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 134

An illustrative example (¯ Xk, Phase II)

200 400 600 800 1000 1200 1400 1600 5 10 15 20 Sample Number 823.55

¯ X

¯ Xk

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 135

An illustrative example (Sk, Phase II)

200 400 600 800 1000 1200 1400 1600 1800 5 10 15 20 Sample Number 331.5

Abnormal pattern

S

Sk

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 136

Conclusions

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 137

Conclusions

Many situations in which the sample mean and standard deviation vary naturally in a proportional manner when the process is in-control

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 138

Conclusions

Many situations in which the sample mean and standard deviation vary naturally in a proportional manner when the process is in-control → ¯ X and S control charts cannot be implemented !

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 139

Conclusions

Many situations in which the sample mean and standard deviation vary naturally in a proportional manner when the process is in-control → ¯ X and S control charts cannot be implemented ! Alternative : monitor the coefficient of variation.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 140

Conclusions

Many situations in which the sample mean and standard deviation vary naturally in a proportional manner when the process is in-control → ¯ X and S control charts cannot be implemented ! Alternative : monitor the coefficient of variation. Proposition of the EWMA-γ2 chart (two one-sided EWMA charts).

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 141

Conclusions

Many situations in which the sample mean and standard deviation vary naturally in a proportional manner when the process is in-control → ¯ X and S control charts cannot be implemented ! Alternative : monitor the coefficient of variation. Proposition of the EWMA-γ2 chart (two one-sided EWMA charts). Outperforms both the SH-γ and EWMA − γ charts.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 142

Conclusions

Many situations in which the sample mean and standard deviation vary naturally in a proportional manner when the process is in-control → ¯ X and S control charts cannot be implemented ! Alternative : monitor the coefficient of variation. Proposition of the EWMA-γ2 chart (two one-sided EWMA charts). Outperforms both the SH-γ and EWMA − γ charts. We provide tables and nomograms in order to select the optimal chart parameters.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART

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SLIDE 143

Conclusions

Many situations in which the sample mean and standard deviation vary naturally in a proportional manner when the process is in-control → ¯ X and S control charts cannot be implemented ! Alternative : monitor the coefficient of variation. Proposition of the EWMA-γ2 chart (two one-sided EWMA charts). Outperforms both the SH-γ and EWMA − γ charts. We provide tables and nomograms in order to select the optimal chart parameters. Application on real industrial data. To be published in Journal of Quality Technology.

Philippe CASTAGLIOLA , Giovanni CELANO , Stelios PSARAKIS MONITORING THE COEFFICIENT OF VARIATION USING EWMA CHART