Manual & Automatic Abrasive Metering Valves - Long Established - - PDF document

Manual & Automatic Abrasive Metering Valves

• Long Established Manufacturer Servicing the Abrasive Blasting Industry
• Over 85 Global Distribution Partners
• ISO 9001 :2008 Quality Management System - Certified for Manufacturing

Abrasive Blast Cleaning Equipment & Accessories

• Lot & Batch Number Traceability System of all Assemblies & Components
• Regional Stock Holding of All Assemblies, Service Kits & Sub-Components
• Regionally Positioned Technical Services & Training Support
• Conformance to Local & International Standards
• Committed to Product Quality & Innovation for the Abrasive Blast Cleaning

Industry

• Acceptance Sampling Inspection per ANSI/ASQC Z1.4-2008 of all

Components

Features & Benefits:

• Reinforced PA66 Nylon / Fiber control knob which eliminates any premature cracking and

are impact resistant

• Two piece casted body arrangement
• Case hardened abrasive metering plunger
• Polyurethane precision casted abrasive sleeve, allows for precise fitting
• Case hardened pipe connection nipple to 57HRC providing a durable service life
• Valves are finished externally in Blue DuPont powder coating system
• Available with multiple sized pipe nipples

Features & Benefits:

• Reinforced PA66 Nylon / Fiber control knob which eliminates any premature cracking and

are impact resistant

• Simplified body arrangement allowing the entire control knob and plunger assembly to

be removed as a one piece item for ease of serviceability, no need to remove the valve from the blast pot to service,

• Case hardened abrasive metering plunger
• Polyurethane precision casted abrasive sleeve and P/U casted plunger sleeves, allows for

precise fitting

• Externally clamped case hardened pipe nipple, this greatly reduces premature internal

wear occurring at the point where the traditional mounting bolts are positioned in the Fina I valve.

• Case hardened pipe connection nipple to 57HRC providing a durable service life
• Large 25mm (1”) abrasive drain out pot & plug assembly
• Graduation markings on the valve stem allow for precise setting of the abrasive flow by

the blasting operator

• Valves are finished externally in Blue DuPont powder coating system
• Available with multiple sized pipe nipples.

FINA I Manual Abrasive Metering Valve Assemblies Stock Code Description Weight BAC-VA-PB-0060 Fina Valve 1-1/4" M X 1-1/4" M Assembly 2.10 kg (4.63 lbs) BAC-VA-PB-0061 Fina Valve 1-1/2" M X 1-1/2" M Assembly BAC-VA-PB-0062 Fina Valve 1-1/4" M X 1-1/2" M Assembly BAC-VA-PB-0063 Fina Valve 1" F X 1-1/2" M Assembly FINA I Manual Abrasive Metering Valve Parts Listing Item Stock Code Description Qty 1 BAC-VA-PB-0047 Control Knob 1 2 YAC-VA-PB-0048 Spring Pin 1 3 YAC-FN-PB-0183 Bolt 2 4 YAC-FN-PB-0022 Flat Washer 2 5 BAC-VA-PB-0049 Top Body 1 6 BAC-VA-PB-0050 Plunger 1 7 BAC-VA-PB-0051 Body 1 8 YAC-VA-PB-0052 Plunger Seal 1 9 YAC-VA-PB-0053 Urethane Sleeve 1 10 YAC-VA-PB-0054 Gasket 1 11 YAC-BS-PB-0032 O-Ring 1 12 YAC-BS-PB-0054 O-Ring 2 FINA I Manual Abrasive Metering Valve Pipe Nipples Item Stock Code Description Qty 13 BAC-VA-PB-0055 Pipe Nipple 1-1/4" M X 1-1/4"M 1 14 BAC-VA-PB-0056 Pipe Nipple 1-1/2" M X 1-1/2"M 1 15 BAC-VA-PB-0057 Pipe Nipple 1-1/4" M X 1-1/2"M 1 16 BAC-VA-PB-0058 Pipe Nipple 1" F X 1-1/2"M 1 FINA I Manual Abrasive Metering Valve Service Kits Stock Code Description BAC-VA-PB-0016 Fina Valve Service Kit tems 2, 3, 4, 8, 9, 10 & 11 BAC-VA-PB-0122 Fina Urethane Sleeve Kit Item 9 (3 off)

FINA I Manual Abrasive Metering Valve Product Exploded View

FINA II Manual Abrasive Metering Valve Assemblies Stock Code Description Weight BAC-VA-0277-00 Fina II Valve 1-1/4”M X 1-1/4”M BAC-VA-0278-00 Fina II Valve 1-1/2”M X 1-1/2”M BAC-VA-0279-00 Fina II Valve 1-1/4”M X 1-1/2”M BAC-VA-0280-00 Fina II Valve 1”F X 11/2”M FINA II Manual Abrasive Metering Valve Parts Listing Item Stock Code Description Qty 1 YAC-VA-PB-0048 Spring Pin 1 2 BAC-VA-PB-0047 Control Knob 1 3 YAC-FN-PB-0225 Screw 2 4 YAC-FN-PB-0022 Flat Washer 2 5 YAC-NP-0078-00 Fina II - Top Side Indicator Label 2 6 BAC-VA-0290-00 Top Body (Red) 1 7 YAC-BS-0066-00 O-Ring 2 8 BAC-VA-PB-0050 Plunger 1 9 YAC-VA-PB-0052 Plunger Seal 1 10 YAC-BS-PB-0032 O-Ring 1 11 YAC-FN-0308-00 Dowel Pin 3 12 BAC-VA-0288-00 Valve Body 1 13 YAC-PF-PB-0231 Plug - Stainless Steel 1 14 YAC-VA-PB-0053 Urethane Sleeve 1 15 YAC-VA-0313-00 Polyurethane Gasket 1 16 YAC-VA-0293-00 Half Ring Clamp 1 17 YAC-FN-PB-0118 Spring Washer 2 18 YAC-FN-PB-0266 Screw 2 FINA II Manual Abrasive Metering Valve Pipe Nipples Item Stock Code Description Qty 19 BAC-VA-0294-00 Pipe Nipple 1-1/4”M X 1-1/4”M 1 20 BAC-VA-0295-00 Pipe Nipple 1-1/2”M X 1-1/2”M 1 21 BAC-VA-0296-00 Pipe Nipple 1-1/4”M X 1-1/2”M 1 22 BAC-VA-0297-00 Pipe Nipple 1”F X 11/2”M 1

FINA II Manual Abrasive Metering Valve Service Kits Stock Code Description BAC-VA-PB-0122 Fina Urethane Sleeve Kit - Includes Item14 (3 Off) BAC-VA-0285-00 Fina II Service Kit Includes Items 1, 7, 8, 9, 10, 11, 14, 15, 17, 18 FINA II Manual Abrasive Metering Valve Product Exploded View

Features & Benefits:

• Solid Tungsten Carbide Sleeve on Tungsten Model Valves / Normal Thompson Valves
• nly run a sleeve of tungsten
• Solid Tipped Tungsten Carbide Plunger
• Breathing vent relocated under the adjustment knob to eliminate abrasive and dust

entering the main piston area

• All Valves are completely anodized for Corrosion protection
• Valves are finished externally with Black DuPont powder coating system, all Corsa I

Valves come with an Orange Control Knob Feature & Benefits:

• Solid Tungsten Carbide Sleeve on Tungsten Model Valves / Normal Thompson Valves only

run a sleeve of tungsten

• Breathing vent relocated under the adjustment knob to eliminate abrasive and

dust entering the main piston area

• All Corsa II Plungers have a solid tungsten carbide tipped plunger for extended life /

Normal Thompson Valves only run a sleeve of tungsten

• Increased Spring Tension to assist with a faster valve closure time
• Anti Vibration washer added to eliminate plunger chattering
• Internal components have been produced in high grade Stainless Steel to eliminate

corrosion in slurry or wet abrasive

• Addition of a 1” (25mm) Stainless Steel Drain out port and plug is standard on all valves
• New Quad seal arrangement to ensure positive plunger sealing preventing abrasive

Ingress in to the piston chamber

• Graduation markings on the valve face & stem allow for precise setting of the abrasive

flow by the blasting operator

• All Valves are completely anodized for Corrosion protection
• Valves are finished externally in Blue DuPont powder coating system, all Corsa II

Valves come with a Black Control Knob

CORSA I Automatic Abrasive Metering Valve with Tungsten Sleeve Assemblies Stock Code Description Weight BAC-VA-PB-0165 Corsa I NPT 1-1/4” With Tungsten Sleeve 6.13 Kg (13.49 lbs) BAC-VA-PB-0163 Corsa I NPT 1-1/2” With Tungsten Sleeve 6.08 Kg (13.38 lbs) CORSA I Automatic Abrasive Metering Valve with Tungsten Sleeve Parts Listing Item Stock Code Description Qty 1 BAC-VA-PB-0154 Top Cap NPT 1 2 YAC-VA-PB-0095 Anti-Vibration Washer 1 3 YAC-VA-PB-0094 Stop Ring 1 4 YAC-VA-PB-0096 Spring 1 5 YAC-VA-PB-0097 Piston Seal 1 6 YAC-FN-0298-00 1/2" UNC Nut 1 7 YAC-VA-PB-0155 Piston 1 8 BAC-VA-PB-0219 Tungsten Carbide Plunger - Standard 1 9 BAC-VA-PB-0157 Cylinder Npt 1 10 YAC-VA-PB-0052 Plunger Seal 1 11 YAC-BS-PB-0032 O-Ring 1 12 BAC-VA-PB-0102 Tungsten Carbide Sleeve 1 13 YAC-VA-PB-0103 Urethane Seat 1 14 YAC-VA-PB-0104 Seat Holder 1 15 YAC-BS-PB-0034 O-Ring 1 16 YAC-VA-PB-0160 Base - NPT 1 17 YAC-FN-PB-0258 Flat Washer 4 18 YAC-FN-PB-0104 Hex Head Bolt 4 19 BAC-AF-PB-0163 Exhaust Filter 1 20 YAC-PF-PB-0234 Elbow With Nut - NPT 1 21 BAC-VA-PB-0168 Control Knob (Orange) 1 22 BAC-VA-PB-0128 Pipe Nipple 1-1/4”X 1-1/4”NPT 1 23 BAC-VA-PB-0129 Pipe Nipple 1-1/2”X 1-1/2”NPT 1

CORSA I Automatic Abrasive Metering Valve with Tungsten Sleeve Service Kits Stock Code Description BAC-VA-PB-0028 Corsa I Tungsten Seat Kit - Item: 13, 14 & 15 BAC-VA-PB-0029 Corsa I Piston Kit - Item: 2, 3, 4, 5, 6 & 7 BAC-VA-PB-0167 Corsa I Urethane Service Kit - Item: 5, 8, 10, 11, 12, 13, 14 & 15 BAC-VA-PB-0188 Corsa I Lower Seal Kit - Item: 5, 10, 11,13 & 15 BAC-VA-PB-0211 Corsa I Valve Base Kit - Item: 16, 17 & 18 CORSA I Automatic Abrasive Metering Valve with Tungsten Sleeve Product Exploded View

CORSA II Automatic Abrasive Metering Valve with Tungsten Sleeve Assemblies Stock Code Description Weight BAC-VA-PB-0089 Corsa II 1-1/4” Tungsten Sleeve Valve 6.20 kg (13.64 lbs) BAC-VA-PB-0114 Corsa II 1-1/2” With Tungsten Sleeve 6.40 kg (14.08 lbs) CORSA II Automatic Abrasive Metering Valve with Tungsten Sleeve Parts Listing Item Stock Code Description Qty 1 BAC-VA-PB-0093 Top Cover 1 2 YAC-VA-PB-0095 Anti-Vibration Washer 1 3 YAC-VA-PB-0094 Stop Ring 1 4 YAC-VA-PB-0096 Spring 1 5 YAC-VA-PB-0097 Piston Seal 1 6 YAC-VA-PB-0124 Plunger Cover 1 7 YAC-VA-PB-0137 Nylon Washer 1 8 YAC-VA-PB-0098 Piston 1 9 BAC-VA-PB-0099 Tungsten Plunger 1 10 BAC-VA-PB-0100 Cylinder 1 11 YAC-VA-PB-0052 Plunger Seal 4 12 YAC-BS-PB-0032 O Ring 2 13 YAC-VA-PB-0125 Bush 1 14 BAC-VA-PB-0102 Tungsten Carbide Sleeve 1 15 YAC-VA-PB-0103 Urethane Seat 1 16 YAC-VA-PB-0213 Seat Holder 1 17 YAC-BS-PB-0034 O Ring 1 18 YAC-VA-PB-0194 Base 1 19 YAC-FN-PB-0258 Flat Washer 4 20 YAC-FN-PB-0104 Hex Head Bolt 4 21 BAC-AF-PB-0163 Exhaust Filter 1 22 YAC-PF-PB-0231 Plug – Stainless Steel 1 23 BAC-VA-PB-0092 Control Knob 1 24 BAC-VA-PB-0090 Corsa II – 1-1/4" M x 1-1/4" M Pipe Nipple 1 25 BAC-VA-PB-0091 Corsa II – 1-1/2" M x 1-1/2" M Pipe Nipple 1

CORSA II Automatic Abrasive Metering Valve with Tungsten Sleeve Service Kits Stock Code Description BAC-VA-PB-0138 Corsa II Tungsten Seat Kit - Items 15, 16 & 17 BAC-VA-PB-0113 Corsa II Tungsten Seal Kit - Items 5, 11, 12, 13, 14, 15, 16 & 17 BAC-VA-PB-0139 Corsa II Piston Kit - Items 2, 3, 4, 5, 6, 7 & 8 BAC-VA-PB-0140 Corsa II Valve Base Kit - Items 18, 19 & 20 CORSA II Automatic Abrasive Metering Valve with Tungsten Sleeve Product Exploded View

PanBlast Capabilities

The PanBlast operations are fully certified to ISO9001: 2008 quality standard and can offer the following services to OEM customers: Component Manufacturing and Sourcing Onsite and Offsite QC Inspection Services Product Assembly and Manufacturing Product Design and Development Product Field Trials and Performance Assessment To provide the above services, PanBlast typically has internally generated productions drawings, bills of materials and work instructions to control the quality of output. Quality records are kept for every step of the manufacturing and QC inspection process. Almost all of the moulds, fixtures and tooling used for producing components or products are

• wned by PanBlast with the exception of moulds and tooling on loan to PanBlast by OEM

customers who prefer to own their own mould and tooling. For product design and development projects, cycle times range anywhere from 3 to 24 months, depending on the complexity of the product and type of development required. The PanBlast engineering team is capable of managing a wide array of development projects ranging from “modifications to current product” to “blank sheet designs”. Historically, PanBlast launches 3 to 4 new products per year for its customers.

PanBlast Facilities

The PanBlast operations are spread across three countries as follows: Manufacturing in China and Singapore Global Distribution from Singapore Design and Development in Singapore and China Technical Sales from Singapore and Malaysia Product Testing and Evaluation in Singapore The geographical and cultural diversity of PanBlast enables it to design, develop and manufacture high quality products at an extremely competitive price for supply to our customers using the operating mantra:

“Innovation, Service & Quality Excellence”

PanBlast is fully certified to the ISO9001: 2008 quality standard and operates systematically according to the following workflow processes when developing a new product to manufacture for its customers: Customer Requirement New Product Development or Engineering Change Request Concept Design and Layout 3D Modeling Finite Element Failure Analysis Production Drawings ERP Production Bills Of Materials Prototyping Bench and Field Testing Product Test Report Design Release For Manufacturing Document QMS Inspection Work Instructions For Product Components Document QMS Assembly Work Instructions For Product Document QMS Finished Goods Inspection Work Instructions For Product QMS Documents Review and Release Manufacture Product Product Release to Customer

PanBlast Manufacturing

PanBlast has experience and technical expertise in the following manufacturing processes: Casting: Die, Sand, Lost Wax, Low Pressure, Urethane Coating: Anodizing, Black Oxide, Powder Cutting: Laser, Plasma Fabrication: Forming, Pressing, Stamping, Welding Finishing: Sandblasting, Shot blasting Forming: Roll, Spin, Vacuum Machining: Conventional, CNC Molding: Blow, Extrusion, Injection, Rubber, Thermoplastic Urethane Plating: Chrome, Nickel, Zinc Treatment: Carburizing, Heat and Temper, Nitriding Ultrasonic: Washing, Welding

Quality Commitment

With an ever changing and increasingly competitive global economic environment, PanBlast required an internationally recognized Quality Management System (QMS) for benchmarking

• urselves, so that we can consistently provide service levels that meet or exceed our customer

expectations. An appropriate benchmark is the ISO 9001: 2008 QMS Standard which is used in more than 60 countries worldwide. PanBlast is fully committed to establish, implement and maintain the requirements of such a Standard. The Standard has many facets to ensure service excellence including: Identification and monitoring of key processes and systems. Setting out the responsibilities of top management and other key personnel. The provision of adequate resources and management of these resources. Product realization. This important element requires us to perform work under controlled

• conditions. These range from having comprehensive customer-related processes through to

completion of our assignments. We have engaged the services of an independent accredited certification body to ensure transparency in our QMS and also to provide feedback on our QMS for further improvements. Every staff member strives to ensure that we are always fully compliant with the standards and the QMS we have built. The company management is fully committed and involved in ensuring the successful implementation of ISO 9001: 2008. It should be emphasized that the ISO 9001: 2008 Standard

• nly sets down the minimum requirement; we strive to surpass these minimum standards

whenever possible.

Quality Processes

PanBlast operates within the workflow processes certified to ISO9001: 2008 quality standard. All incoming components undergo acceptance sampling inspection per ANSI/ASQC Z1.4-2008 Single Sampling Plan General Inspection Level II using standard AQL=2.5% unless otherwise specified or requested otherwise by our customers. Alternate AQL levels used within the division are 0.0%, 0.65% and 4.0%. All finished goods, service kits and individually sold spare parts undergo 100% QC inspection per work instructions for each product. Recognizing that our customers demand only the best quality, service and prices from us, and taking the cue from Toyota* Production System (TPS), PanBlast has developed an internal process named Product Corrective Action Notice (PCA) to supplement ISO9001: 2008 Corrective Action Request. The PCA process is designed around the TPS requirement of “Build a culture of stopping work to fix problems and to get quality right from the first time”. Under the PCA process within PanBlast, all staff has direct access to senior management in each country for potential quality problems prior to customer delivery. If top management concurs with the findings of the staff, a PCA notice will be immediately broadcast across the company for goods quarantine and isolation to prevent product delivery to customers. Such quarantined products will subsequently be reviewed for disposal under the ISO9001: 2008 quality standard framework.