MAKE TO INNOVATE Final Review Spring 2019 Micro-G Project Overview - - PowerPoint PPT Presentation

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MAKE TO INNOVATE Final Review Spring 2019 Micro-G Project Overview - - PowerPoint PPT Presentation

Feb 26, 2024 116 likes •466 views

MAKE TO INNOVATE Final Review Spring 2019 Micro-G Project Overview Activity Report Project Review Design Constraints Final Design AGENDA Future Plans Risks Budget Status Conclusion Spring 2019 Make to Innovate (M:2:I)

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MAKE TO INNOVATE

Final Review – Spring 2019 Micro-G

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SLIDE 2

AGENDA

Project Overview Activity Report

  • Design Constraints
  • Final Design
  • Future Plans
  • Risks

Project Review Budget Status Conclusion

Spring 2019 Make to Innovate (M:2:I)

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SLIDE 3

PROJECT OVERVIEW

Project Executive Summary

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PROJECT OVERVIEW

  • Micro-g NExT
  • Challenge for undergraduate students to design tools in partnership with National

Aeronautics and Space Administration (NASA)

  • M:2:I Micro-g
  • Manufacture and test an Extravehicular Activity (EVA) Camera Mount in the NBL

EVA Camera Mount Neutral Buoyancy Laboratory

Make to Innovate (M:2:I) Spring 2019

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SLIDE 5

Pictured (Left to Right, Top to Bottom): Justin Stein, Ty Sandene, Jeremy Hayhurst, Tyler Hoppe, Daniel Partida-Wittman, Dakota Fouts, Bryce Miles, Katerina Connelly, James LaPorta, Trevor Lyon, Jacob Thompson

Make to Innovate (M:2:I) Spring 2019

PROJECT OVERVIEW

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SLIDE 6

PROJECT OVERVIEW

SPRING 2019 Make to Innovate (M:2:I)

Project Stake Holders

Micro-g NExT University – NASA Space Grant Consortium – NASA Department of Aerospace Engineering– Iowa State University

Project Team Lead

Ty Sandene – Aerospace Engineering

Project Technical Advisers

  • Dr. Cullinan – Material Science and Engineering

Jessica Tramaglini – NASA Mentor

Project Faculty Adviser

Tomas Gonzalez-Torres – Aerospace Engineering

PROJECT OVERVIEW

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Project Lead

Ty Sandene

Design and Manufacturing Team Lead

Trevor Lyon

Design and Manufacturing Team

Dakota Fouts Jeremy Hayhurst Katerina Connelly Tyler Hoppe

Test and Prototype Team Lead

Justin Stein

Test and Prototype Team

Bryce Miles Daniel Partida-Wittman Jacob Thompson James LaPorta

PROJECT OVERVIEW

Make to Innovate (M:2:I) Spring 2019

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PROJECT OVERVIEW

Project Mission Statement: Micro-g’s mission is to develop tools for NASA which will be used in a micro-gravity environment. The end goal is to generate new technology that will be used in future spaceflight missions and Extravehicular Activity (EVA) walks, having a significant impact on the world of manned spaceflight. Achieved Project Goals:

  • Manufacture EVA Camera Mount
  • Submit Test Equipment Data

Package (TEDP)

  • Provide Proof of Concept Video

Remaining Goals:

  • Test the EVA Camera mount in the NBL
  • Pass the Test Readiness Review (TRR)
  • Present the Micro-g Poster

Make to Innovate (M:2:I) Spring 2019

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PROJECT OVERVIEW

Deliverables: Achieved:

  • EVA Camera Mount
  • Test Equipment Data Package

(TEDP)

  • Proof of Concept Video
  • Micro-g Poster

Planned:

  • Test Readiness Review (TRR)
  • Cribsheet
  • Diver Briefing Package

Make to Innovate (M:2:I) Spring 2019

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ACTIVITY REPORT

Milestones, Tasks, and Health Report

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Design and Manufacturing:

  • Milestone 1 Deliverables:
  • ANSYS analysis on the camera mount design.
  • Test and Equipment Data Package
  • Proof of Concept Video
  • Hardware Design
  • Milestone 2 Deliverables:
  • Test Readiness Review
  • Device Overview
  • Component Review

Spring 2019

MILESTONES

Make to Innovate (M:2:I)

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SLIDE 12

Test and Prototype Team

  • Milestone 1 Deliverables:
  • Completion of the Testing
  • Test Equipment Data Package:
  • Operations
  • Hazard Analysis
  • Milestone 2 Deliverables:
  • Completion of the Operation
  • Test Readiness Review:
  • Technical Requirements
  • Hazard Analysis

Spring 2019

MILESTONES

Make to Innovate (M:2:I)

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SLIDE 13

TASK BREAKDOWN

Spring 2019

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PROJECT HEALTH REPORT

  • Project is currently on schedule
  • Additional minor parts were

manufactured in case of failure while testing

Make to Innovate (M:2:I)

Task Status Due Date Accelerated Date Manufacture Final Camera Mount Complete 3/25/2019 3/12/2019 TEDP Complete 3/25/2019 3/12/2019 Proof of Concept Video Complete 3/25/2019 3/12/2019 Micro-g Poster Complete 4/29/2019 4/26/2019 Diver Briefing Package Complete 5/10/2019 4/29/2019 Cribsheet Complete 5/17/2019 4/29/2019 Test Readiness Review In Progress 5/13/2019 5/3/2019

Spring 2019

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PROJECT REVIEW

Overview

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PROJECT OVERVIEW

Top Level Overview

  • ICE weight: 6.7 lbs
  • 11.27 inches by 6 inches by 5.76 inches

when stowed (without camera arm)

  • 24.5 inches in length fully extended
  • 15.6 in length fully closed (clamp closed)
  • Camera arm is 8.95 inches in length when

fully extended

Make to Innovate (M:2:I) Spring 2019

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PROJECT OVERVIEW

Top Level Overview

  • Arms and clamp are move by the handles
  • The clamp is cut for all three interfaces
  • Double gear moves both arms/clamps
  • Levers move pawls to engage double gear

to lock/unlock clamp

  • Levers are controlled by internal springs

inside lever box

Make to Innovate (M:2:I) Spring 2019

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PROJECT OVERVIEW

Top Level Overview Operation:

  • Levers will be flipped so the color red is

showing

  • Operator will adjust the arms/clamp to

desired size

  • Operator will flip the switch, so the color

green is showing

  • Operator will move clamp together around

desired surface

  • Once clamp is secure, the camera arm can

be adjusted

Make to Innovate (M:2:I) Spring 2019

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PROJECT REVIEW

Constraints

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DESIGN CONSTRAINTS

Make to Innovate (M:2:I) Spring 2019

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PROJECT REVIEW

Final Design

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FINAL DESIGN

Interface Camera Effector (ICE) can attach to all 3 International Space Station interfaces

Make to Innovate (M:2:I)

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MATERIAL SELECTION

  • Components
  • Sliding Arm –Reinforced Onyx
  • Double Gear -Reinforced Onyx
  • Pawl –HA PA12 Glass Bead
  • Pins -Steel
  • Camera Arm -Reinforced Onyx
  • Gear Box –HA PA12 Glass Bead

Make to Innovate (M:2:I) Spring 2019

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COMPONENT REVIEW

  • Gear Box
  • Switch
  • Spring
  • Camera Arm Mount
  • Double Gear
  • Pawl
  • Rods

Make to Innovate (M:2:I) Spring 2019

Gear Box

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COMPONENT REVIEW

  • Sliding Arm
  • Interface Attachment
  • Rack
  • Handles
  • Stopper

Make to Innovate (M:2:I) Spring 2019

Sliding Arm

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COMPONENT REVIEW

  • Camera Arm
  • Tri-prong mount
  • Camera Arm Ball Joints
  • Threaded base
  • Kevlar Sleeve

Make to Innovate (M:2:I) Spring 2019

Camera Arm

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PROJECT REVIEW

Future Work

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PROPOSED CHANGES

  • Single fault tolerance switch system
  • Removable camera arm stoppers
  • Removable clamp head
  • Kevlar sleeve and tether attachment

Switch System Removable Clamp

Make to Innovate (M:2:I) Spring 2019

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DESIGN RISKS

Key Risks:

  • Double gear failure
  • Pawl failure
  • Camera arm pinch points

Make to Innovate (M:2:I) Spring 2019

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BUDGET

Status and requests

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BUDGET STATUS

Estimated Spent Remaining Raw Supplies $2,000.00 $494.33 Equipment $2,000.00 $1,760.29 Travel $2,250.00 $3,839.50 Total: $6,250.00 $6,094.12 $155.88

  • In total, Micro-g received

$6,250 in funding and has spent $6,094.12.

  • The remaining $155.88 has

not be allocated; however, may be used for minor repairs or testing

Make to Innovate (M:2:I) Spring 2019

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CONCLUSION

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EXTRA SLIDES