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Logistics of Today and Tomorrow Presented by: Martin Palmer, - - PowerPoint PPT Presentation
Logistics of Today and Tomorrow Presented by: Martin Palmer, - - PowerPoint PPT Presentation
Intelligent Sensor Solutions for the Logistics of Today and Tomorrow Presented by: Martin Palmer, General Manager, SICK FZE 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org SICK AT A GLANCE SICK worldwide one
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
9 Feb 2011
First photoelectric switch based on autocollimation principle First light curtain for accident prevention
1950 1952
First flue gas monitor
1956
First in-situ gas measurement device
1978
First distance determination with laser light on the pulse time-of- flight principle
1989
First safety laser scanner based on pulse time-of-flight principle
1993
High-speed 2D code reader Ultrasonic gas flow meter
2001 2004
Navigation based on natural landmarks
2009
Cost-saving cascading of safe switches and sensors within a machine
2013
MultiTask photoelectric sensor DeltaPac counts products without gaps
2014
SICK AppSpace for creating and managing tailor- made application solutions
2016
SICK MILESTONES
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
- Logistics Automation
- Factory Automation
- Automotive and parts
supplier
- Battery
- Beverage
- Consumer goods
- Drives and controls
- Electronics
- Food
- Handling and assembly
technology
- Machine tools
- Packaging
- Pharma and cosmetics
- Robotics
- Rubber and plastics
- Semiconductor
- Solar
- Wind energy
- Wood
- Cement
- Chemicals, petrochemicals
and refineries
- Maritime
- Metal and steel
- Mining
- Oil and gas
- Power
- Waste and recycling
- Airport
- Building management
- Building safety and security
- Courier, express, parcel and
postal
- Cranes
- Industrial vehicles
- Mobile automation
- Port
- Retail and warehousing
- Storage and conveyor
- Traffic
- Process Automation
SICK – industry verticals
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Logistics Value Chain – Industry Characteristics Today
Value chain description
Sensor tasks in the processes:
- Detection
- Identification
- Positioning
- Measuring
- Dimensioning
- Speed Measurement
- Safety
Conveying Storing: AS/RS mini load and unit load Storing: Pallet-/Tote shuttle Picking Handling
Inbound Outbound
The main processes are:
- Conveying
- Storing
- Sorting
- Picking
- Material Handling
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
End Products & Services– Industry Characteristics
Enabling the shortest possible throughput time in the fulfillment process
Speed
Offering the highest possible service level to satisfy every end customer need
Service level
Giving the customers fulfillment process the possibility to grow according to their needs
Growth
Scalable Fulfillment method that fits to the customers current and future needs.
Competitive advantage
The mentioned end products lead to the following value for the customer
Fulfillment method
Providing the highest speed and service level with a scalable fulfillment method that
- ffers the possibility to
grow leads to a large competitive advantage
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Growth Drivers – Market Characteristics & Trends
- Mandatory are
speed and efficiency
- Network expansion
- f logistic networks
- Last mile delivery
gets more important
E-COMMERCE DEMAND IN LOT SIZE ONE / INDIVIDUALIZATION
- Supply chain
visibility
- Stock accuracy
- Speed and reliability
- Flexibility and
scalability
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
General trend – Market Characteristics & Trends
Labour shortage Thinking about alternative fulfillment processes Increase of automation
Trend
- Workers for low cost jobs
are harder to find
- Automation of logistics processes become more and more
economical
Labor s shortage (in western countries)
- Use of Robots and AGVs
will increase
Manual facilities
Automated facilities
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Degree of Automation
Unloading Loading Case Picking Item Picking AGVs/AGCs
automated warehouse 100%
receiving area 20% consolidation packing & shipping area 25% de-/ palletizer 50% palletizer 50%
picking process 20%
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Degree of Automation – AGVs/AGCs focus
AGVs/AGCs
automated warehouse 100%
receiving area 20% consolidation packing & shipping area 25% de-/ palletizer 50% palletizer 50%
picking process 20%
Flexible automation Safety & Security Track & Trace Quality controll Profiling & Dimensioning
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Degree of Automation – Diverse applications
- FLEXIBLE AND SCALABLE
- SAFETY EQUIPMENT
- FREE NAVIGATION
- INDIVIDUAL APPLICATIONS
- DESIGN-TO-COST
- LOW WEIGHT
- GUIDED NAVIGATION
- PARTIALLY OPERATED IN
FENCED IN AREAS
- SIMPLE TRANSPORTING
TASKS
- HIGH PERFORMANCE
- TAILORED TO APPLICATION
- FUNCTION AND SPECIALIZATION AS DIFFERENTIATORS
- USUALLY SAFETY EQUIPPED
- OPERATION IN AREAS WITH HUMAN PERSONNEL
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Solutions for Mobile Platforms – Modular + scaleable = flexible
FULLY ADAPTABLE. FROM BASIC TO HIGH-END SOLUTIONS.
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Mobile applications– wide array of sensor possibilities
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Robotic applications– wide array of sensor possibilities
Robot Vision
Robot Vision refers to optical and image-based systems that turn the robot into a seeing participant and allow it to identify where something is located. These systems enable flexible automation in the area of Industry 4.0.
Safe Robotics
Safe Robotics solutions ensure the safety of people and include all measures that turn the sensitive area close to the robot into a safe workspace.
End-of-Arm Tooling
In the area of End-of-Arm Tooling, SICK offers sensors that are designed specifically for grippers and robot tools, enabling them to work with fingertip precision.
Position Feedback
With Position Feedback solutions from SICK, the motor feedback systems integrated in the drives deliver data on speed and position as well as on the condition of the drive. They thereby create the sensory foundation for all robot movements.
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Mobile & Robotic applications– safety considerations
Benefit:
- Optimize human safety
- Simplify design &
compliance While:
- Maximize speed & payload
- Minimizing footprint
- Minimizing downtime
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Industry 4.0 – getting ready…
Adaptive sensor
Individual production of batch size 1
More sensor data for cloud services
Quality control, predictive maintenance, smart services
Worldwide availability
Sensor apps in the AppPool
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Industry 4.0 – getting ready…
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Industry 4.0 – an example…
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Anayltics – Software products
- Display and search of sensor data and images by
secure network access
- Display of System-, Facility- and Enterprise
performance
- Data filtering by time, location or other
important attributes, i.e. No-Reads, parcel size, damaged bar codes or packages
- ROI-extraction for efficient and inexpensive
storage and network load
- Alerts, such as performance below or
System error messages Real Time Dashboard Information view and analysis Image archiving control
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28 Nov 2018
11th Global Supply Chain and Logistics Summit www.sclgsummit.org
In Summary– Industrial Automation meets I4.0
FOUR DIMENSIONS OF SMART SENSOR TECHNOLOGY
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