Lifting Jonathan Templeman Chief Executive 53% of Lifting 22% of - - PowerPoint PPT Presentation
Lifting Jonathan Templeman Chief Executive 53% of Lifting 22% of - - PowerPoint PPT Presentation
Lifting Jonathan Templeman Chief Executive 53% of Lifting 22% of Melrose Products overview Oil & Gas Mining Crane and industrial Specialist fibre and steel rope High quality steel wire ropes High performance wire ropes Mooring,
Products overview
High quality ropes
Trawl ropes and marine applications
Oil & Gas Mining Crane and industrial Structural applications Fishing industry
Specialist fibre and steel rope
Mooring, drilling, pipe laying and crane ropes for exploration, infrastructure build and production High quality steel wire ropes
Shaft mining, surface mining and cable-belt ropes High performance wire ropes
Construction (cranes) and general engineering / industrial applications High performance cable assemblies
Bridges and Buildings Products overview
International site services
International site services
Repair and maintenance, installation and replacement services, inspection and testing, non- destructive examination (NDE), splicing 2
Locations overview
Global reach - 11 manufacturing and 12 distribution / sales locations worldwide International Site Services
Repair and maintenance Installation and replacement services Inspection and testing Non-destructive examination (NDE) Splicing
11 manufacturing locations 12 distribution/sales locations
Frigerio wire drawing machine Rope coming off 460 machine in Germany Pre - form head on closer machine Big Hydra rope - Take up stand Galvanising Large closer machine
Locations overview 3
Financial performance
Revenue Headline³ operating profit growth (%)
2011 revenues ahead of 2010 Expect continued progress in
2012 – good order intake
Benefiting from a recovery in
- ffshore Oil & Gas
Margin improvement made in
Melrose ownership
Further margin improvement
through investment and leaner processes expected
Some lower margin sales in
structures division now being exited
More cash generated than profits Working capital levels reduced Financial performance
104%
Average headline³
- perating profit
conversion to cash (pre capex) in Melrose ownership Cash conversion
Notes 1 Includes pre-Melrose ownership under different accounting policies 2 2008 includes £20m turnover, £2m operating profit regarding Bridon Tianjin – discontinued operation 3 Before exceptional costs, exceptional income and intangible asset amortisation
£238m £246m £237m £259m 2008 2009 2010 2011 (4%) +3% +9%
1,2
2007 2008 2009 2010 2011 +21% +35% (15%) +7% +21% +35% (15%) 4
Sales by end market and geography
Sales breakdown by geography, 2011
Oil & Gas / Mining represent 52% of 2011 sales
Sales by end market and geography
Sales breakdown by end market, 2011 31% 21% 28% 4% 8% 8% Oil and Gas Mining Industrial Structures Fishing & Marine Wire
Oil & Gas and Mining (52%)
18% 32% 10% 2% 32% 6% Asia North America Oceania South & Central America Europe & ME Africa
5
46% 17% 26% 2% 9% Oil & Gas Mining Industrial Structures Fishing
Competitive position
Wire rope sector – c.1,800k tonnes¹ Served by sector Sector suppliers Key customers
c.550k tonnes 15% 12% 12% 7% 5% 3% 2% 44% KisWire Bridon WireCo Usha Haggie Redaelli WWW Other Competitive position
Note
¹
Sector estimates are internal estimates derived from operations management
6
Served c.5 50k tonnes
2000 4000 6000 8000 10000 12000 14000 16000 18000 1980 1990 2000 2010 2020 2030
Coal Oil Gas Nuclear Hydro Biomass Other Renewables WEO 2008 total
Medium term growth prospects
World energy demand by fuel Oil discovered by water depth
World Demand
Demand move from West to East Higher oil prices enable exploitation of more
challenging reserves
IEA forecasts annual oil demand growth 1.2% pa
2010-2030 Deepwater Demand
Major offshore oil finds >2,000m Offshore production to grow from 33% to 35% by
2020 (Douglas-Westwood Consultants)
Deepwater discoveries 50% of total discoveries
2006 – 2009 (specialist vessel market update to 2014)
Deepwater share of offshore production forecast to
increase to 12% in 2012 and rise rapidly in the following decade (Douglas-Westwood Consultants)
Demand for specialist vessels growing
Strong, continued growth in the world’s oil & gas demand
3000 2500 2000 1500 1000 500 1990 1995 2000 2005 2010 Year Discovered Water Depth (m)
Source: IEA Source: Specialist vessels market update to 2014
Medium term growth prospects 7
Medium term growth prospects
Steel consumption per capita (kg/year) World market energy consumption, 1990-2035¹
Emerging Countries
Metals demand in India is predicted to double in five
years and remain robust for a decade (Bloomberg Analyst)
Increase of consumption of steel per capita driving
demand for coking coal and iron ore
Global steel demand will be driven by infrastructure
projects in China, US, Middle East and India World Energy Demand¹
Coal production expected to increase at a rate of
1.5% pa, with particularly strong growth in China and India
Electricity is the world's fastest-growing form of end-
use energy consumption (growth in non-OECD countries projected at 4% pa) and coal will remain a key source of production.
2008 to 2035 total world coal production increase
- f 54%
History Projections
Source: Gurufocus.com
¹
Source: US Energy Information Administration – World Energy Demand and economic outlook -Report #:DOE/EIA-0484(2011) - Release Date: Sept 19, 2011
Increased global mining demand
Medium term growth prospects 8
Key developments under Melrose ownership
Technology leadership Culture change Market orientation Operational excellence
Awaking the sleeping giant!
Strategic direction and leadership
Performance management system
From “Blame” to “Game for”
Town Hall and comms for engagement
Changing and up skilling leadership team
Health & Safety number 1
Customer engagement at different levels
Key account management
Technical visits, seminars, training
Senior customer visit programme
Revised services offering
Increased media and industry profile
Investing in neglected factories
Upgrading quality systems
Lean continuous improvements
Mission directed work teams for engagement
Bridon operating system
Waste and scrap reduction programmes
Supply chain management project
Solutions
Technical expertise
New product development – process, 3D design and FEA
Engagement with customers and institutions
New technology centre planned
Upgrading quality systems
Key developments under Melrose ownership 9
Investment and growth phase
Key investment overview
Newcastle – new facility
– New manufacturing facility – c. £20m investment in 2011 and 2012 – 9,000 tonnes of additional capacity – Will produce the next generation of ropes, the biggest and most capable in the world
Doncaster
– Investment in own wire mill in 2010 / 2011 – over £1m annual cost savings – Greater vertical integration – Block Wire drawing machine in 2010 – 9,000 tonnes p.a. capacity increase (c. 14% of product line) and strengthened quality
Germany and Newcastle (Willington Quay)
– Upgrades and extensions – more than 1,000 tonnes of additional capacity
- New markets (e.g. Brazil) and opportunities
£40m investment programme in 2010 - 2012
Investment and growth phase 10
Global technology leadership
Overview
Significant investment for the future: Project Neptune
State-of-the-art manufacturing facility Leading rope technology Supporting ultra deep challenges World leading capacities Material development and innovation 600t rope weights Heavy lift transportation Logistical flexibility Installation expertise Deepwater portside location Bedrock quality
Global technology leadership
Artist’s impression
11
Global technology leadership
Towards being the global technological leader Leading edge testing equipment Support to our new product development, leading to innovative products
Overview
At the forefront of technology: technology centre
Global technology leadership
Artist’s impression
12
Global technology leadership
New products
7 new products launched in 2011, and strong pipeline
BriStar Core for Large Diameter Winch and Crane Ropes Extruded and Sheathed Round Balance Rope
23 Global technology leadership
VIV Strakes on Sheathing of Deep Water Mooring Cables 24LS Dyform Non-Rotating Hoist Rope
Global technology leadership
Future developments
7 new products launched in 2011, and strong pipeline
High Strength Light Weight Hybrid Ropes Multistrand Rope Development for Neptune
23 Global technology leadership
Concluding remarks
1 2 3 4
Continued investment under Melrose’s ownership
Investing in innovative new products that will deliver real benefits for our customers Investing to create the world’s leading rope manufacturer A pipeline of projects - new facility in Newcastle coming on-line next year
Clear strategy: become the global technology leader for demanding rope applications Exposure to sectors with strong growth potential Focus on delivering solutions for our customers
Concluding remarks 15