Instrumentation in the Factory of the Future Slide 1 05/23/2016 - - PowerPoint PPT Presentation

05/23/2016 Products Solutions Services

Instrumentation in the “Factory of the Future”

Slide 1 Jeroen Wynants

05/23/2016 Industry 4.0 - Pratical Approach

Agenda

• Big Data – The Instrument as Data Center
• Internal Information – Information coming from the instrument
• External Information – Documents and information around the instrument
• Internet of things
• Traditional ISA95 limitations
• IoT – creating additional value
• Practical Example ( added value of Cooperation with Actemium )

Slide 2 Jeroen Wynants

05/23/2016 Products Solutions Services

Big Data

The Instrument as Data Center

Slide 3 Jeroen Wynants

05/23/2016

The instrument as data center – Internal information

Industry 4.0 - Pratical Approach

• Primary values:
• Mass Flow
• Volume Flow
• Density
• Viscosity (option)
• Temperature
• Process Analytical Parameters :
• Entrained Air detection
• Cavitation detection
• Empty tube
• Build up/Corrosion

( based on Tube damping/tube oscillation variation ..)

• Service and Quality information
• Latest test report ( stored in flowmeter ! )
• Number of working hours
• Zero point and drift
• On site verification protocols
• …..

Modern “Smart Instrumentation” contains a multitude of information : Example mass flow …

Slide 4 Jeroen Wynants

• Continuous self monitoring NE107)
• CPU/ISEM
• I/O module
• Exciter Coils
• Pick up Coils
• Power Supply
• Temperature sensors
• Data and event logging
• Event logging
• NE107
• Min/max values
• Time stamped Proof test report
• Integration files ( EDS )

Similar functionalities can be found in Level instruments, Analytical transmitters, Energy calculators, Temperature transmitters ….

05/23/2016

The instrument as data center – External Information

Industry 4.0 - Pratical Approach Jeroen Wynants Slide 5 Certificates Hardware versions Configuration Data Repair Reports Technical Specifications Manuals Spare Parts Product Status Software versions Service Reports

Asset Information platform centrally groups all relevant information and documents about your instrument.

Calibration Reports Drivers Profibus, FF, HART… Replacement Products

05/23/2016 Products Solutions Services

Internet of Things

Slide 6 Jeroen Wynants

05/23/2016

Internet of Things

Disruption of the Automation Pyramid

2000

Industry 4.0 – internet of things

Industry 4.0 - Pratical Approach

Example: Error message of device being used to trigger a workorder in SAP PM

• 1. Classic Information model is perfect for

Process Automation needs

• 2. Limitations occur when additional digital field

information is used in other systems ( e.g. Historian databases, CMMS, SAP, ….

• 3. Often due to legacy systems/components the

information flow is stopped

• 4. Expensive/complicated integration path

Slide 7 Jeroen Wynants

05/23/2016

Internet of Things

Disruption of the Automation Pyramid

2000

Industry 4.0 – internet of things

Industry 4.0 - Pratical Approach

Example: Error message of device being used to trigger a workorder in SAP PM

2015+

Control system Document management Historian SAP

Cloud BPI

1. Web technologies move into the field. Automation becomes one application of the “Internet of Things” 2. Ethernet communication, WiFi, Web server in Field instruments 3. “Industry 4.0” builds on the “Internet of Things”, customers gain in efficiency and productivity. In thinking it is revolutionary – realization comes stepwise 4. More components will be designed as interacting “Cyber physical Systems”

Slide 8 Jeroen Wynants

05/23/2016

Internet of Things

Industry 4.0 - Pratical Approach

2000

Internet

2015+

Cloud BPI

1. Modern smart instrumentation contains a lot of important Process and Maintenance information 2. The “internet of things” allows us to easily use this information to ( examples );

• Optimise process Analysis
• Optimise Maintenance management
• Optimise Purchase processes
• Combined with remote acces possibilities and advanced Service concepts this approach helps to create added

value.

Slide 9 Jeroen Wynants

05/23/2016 Products Solutions Services

Practical Examples

Data Integration and workflow from real life customers

Slide 10 Jeroen Wynants

05/23/2016 Industry 4.0 - Pratical Approach

Endress+Hauser – Actemium cooperation

Historian

Service results from:

• Customer (CMMS)

Control System

Remote inspection executed & Managed by service provider

Condition Monitoring Integration middleware Maintenance Management Remote Session

Asset Information

Instrument specific Central Asset information

Send notification to Service supplier Store data in historian Update status in Asset Logbook

Slide 11 Jeroen Wynants

05/23/2016 Products Solutions Services Slide 12 Jeroen Wynants