Industrial Tests with a New Mechanical physical RMSW Processing - - PowerPoint PPT Presentation

▶
industrial tests with a new mechanical physical rmsw
SMART_READER_LITE
LIVE PREVIEW

Industrial Tests with a New Mechanical physical RMSW Processing - - PowerPoint PPT Presentation

Jan 14, 2024 184 likes •430 views

Industrial Tests with a New Mechanical physical RMSW Processing Plant in Bslakpuszta, Jzsef FAITLI 1 , Barnabs CSKE 2 , Roland ROMENDA 3 , Hungary Zoltn NAGY 4 , Szabolcs NMETH 5 1 Associate Professor, 2 Professor Emeritus, 3 PhD

slide-1
SLIDE 1

Industrial Tests with a New Mechanical – physical RMSW Processing Plant in Búslakpuszta, Hungary

József FAITLI1, Barnabás CSŐKE2, Roland ROMENDA3, Zoltán NAGY4, Szabolcs NÉMETH5

1Associate Professor, 2Professor Emeritus, 3PhD

Student, 4CEO, Project Leader, 5Executive Designer University of Miskolc, Institute of Raw Material Preparation and Environmental Processing123 3B Hungária Kft., Hungary, Zalaegerszeg45 Hungary, 3515 Miskolc - Egyetemváros,

ejtfaitj@uni-miskolc.hu 7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

slide-2
SLIDE 2

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

Content

  • The project
  • Preliminaries
  • The design of the RMSW (residual municipal solid

wastes) mechanical – physical processing technology.

  • The built processing plant in Búslakpuszta –

Zalaegerszeg, Hungary

  • Industrial tests with the technology
  • Conclusion
slide-3
SLIDE 3

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

A consortium formed from a machine and technology producer (3B Hungary Ltd.), a scientifjc partner (the Institute of Raw Materials Preparation and Environmental Processing, University of Miskolc), and a public waste managing service company (Zala-Müllex Ltd.) has started the development and construction of an RMSW processing technology targeting no-landfjlling for this waste stream. GINOP-2.1.1-15-2016-00904 “Development

  • f

new equipment production for the low and medium capacity RMSW processing technologies”

Project

slide-4
SLIDE 4

4

5th International Conference on Sustainable Solid Waste Managem Athen, 2017 June 21 - 24

Preliminaries - Sampling Sampling (Zalaegerszeg- Búslakpuszta

  • 2016. October 10 – 14):

MSZ 21420 28 and 29 Hungarian Standards More detailed analysis 5 vehicles

slide-5
SLIDE 5

5

5th International Conference on Sustainable Solid Waste Managem Athen, 2017 June 21 - 24

History of developments:

  • Model machines
  • Model KLME separator
  • 400 mm wide „pilot scale” KLME separator
  • 1200 mm wide industrial size KLME

separator

reliminaries – Machine development

slide-6
SLIDE 6

6

5th International Conference on Sustainable Solid Waste Managem Athen, 2017 June 21 - 24

Photo of the 400 mm wide KLME pilot scale machine:

liminaries - Development of the KLME separator

slide-7
SLIDE 7

7

5th International Conference on Sustainable Solid Waste Managem Athen, 2017 June 21 - 24

industrial prototype KLME in the production plant

slide-8
SLIDE 8

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

esigned mechanical – physical RMSW processing technology

  • This is the 27th

RMSW processing plant in Hungary.

  • The 1st almost

completely Hungarian made

  • ne.
  • Location:

Zalaegerszeg – Búslakpuszta

slide-9
SLIDE 9

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

he factory hall. The fjnal shredder (METSO).

slide-10
SLIDE 10

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

The feed and the bag opener.

slide-11
SLIDE 11

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

eeding belt conveyor before the drum sieve.

slide-12
SLIDE 12

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

The drum sieve and the KLME separator.

slide-13
SLIDE 13

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

Hammer mill for pre-shredding (Csőke B., Rácz Á., Nagy Z., Németh Sz..

slide-14
SLIDE 14

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

Principle of KLME

mbined magnetic, eddy-current and air fmow separator)

Main technological units

  • 1. Vibrated feeder
  • 2. Air nozzle
  • 3. Magnetic drum
  • 4. Rotated auxiliary cylinde
  • 5. Exhaust cage
  • 6. Eddy current separator

Numbers and short nam

  • f products:

I. Magnetic

  • II. Inert
  • III. Al
  • IV. 3D
  • V. 2D
slide-15
SLIDE 15

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

The NIR (near infrared) sorters.

German camera and software. Subcontractor: MTA SZTAKI

slide-16
SLIDE 16

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

irst industrial experiment. 23 May, 2018

aterials in all outputs, but clogging was found in many places. design and modifjcation of the KLME. he KLME separator with nailed roller schematics: Main technological units:

  • 1. Vibrated feeder
  • 2. Air nozzle
  • 3. Magnetic drum
  • 4. Rotated auxiliary

cylinder

  • 5. Nailed roller
  • 6. Eddy current

separator Numbers and short names of products: I. Magnetic

  • II. Inert
  • III. Al
  • IV. 3D
  • V. 2D
slide-17
SLIDE 17

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

Main technical parameters of the 24 July, 2018 industrial test (nailed roller 2D separator ):

Parameter Value Moving fmoor conveyor speed 0.05 m/s Revolution number of the bag

  • pener rotor

4.8 1/min Tangential speed of the drum sieve perimeter 1.13 m/s KLME air nozzle air fmow rate (blow in) 4800 m3/h air fmow rate, sucked out from the KLME 7400 m3/h Revolution number of the eddy-current separator pole motor 2800 1/min NIR1 and NIR2 feed belt conveyor speed 3 m/s Belt conveyor speed before the Metso rotary-shredder 1 m/s

esults of the 24 July, 2018 industrial test

slide-18
SLIDE 18

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

Al product Fe product Bio fraction esults of the 24 July, 2018 industrial test

slide-19
SLIDE 19

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

Inert product PET RDF esults of the 24 July, 2018 industrial test

slide-20
SLIDE 20

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

e inauguration ceremony at 13 July, 2018

slide-21
SLIDE 21

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

Further modifjcations and tests

Main technological units:

  • 1. Belt conveyor feeder
  • 2. Air nozzle
  • 3. Magnetic drum
  • 4. Rotated auxiliary

cylinder

  • 5. Coanda roller
  • 6. Eddy current separator

Numbers and short names of products: I. Magnetic

  • II. Inert
  • III. Al
  • IV. 3D
  • V. 2D

The KLME separator with Coanda roller schematics

slide-22
SLIDE 22

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete

Conclusion

  • The municipality of Zalaegerszeg has decided to improve their

MSW managing in the future, namely they would like to decrease landfjlling near to 0 %.

  • The fjrst stage of this conceptual plan is almost fulfjlled because

a new, almost completely Hungarian made mechanical-physical RMSW processing plant was inaugurated on 13 July, 2018 at Búslakpuszta, Hungary.

  • Since then, after the redesign of the KLME separator the plant is

in normal operation.

  • The KLME separator was equipped with a Coanda roller. The

house of the KLME separator was also modifjed because of the experienced air beam distraction by nearby walls.

  • If the blown-in air beam hits the upper part of the Coanda roller

the evolving Coanda efgect helps for the 2D particles separation.

slide-23
SLIDE 23

Thank You for Your attention!

The described work/article was carried out as part of the „Sustainable Raw Material Management Thematic Network – RING 2017”, EFOP-3.6.2-16-2017-00010 project in the framework of the Széchenyi2020 Program. The realization of this project is supported by the European Union, co-fjnanced by the European Social Fund.

7th International Conference on Sustainable Solid Waste Management 26-29 June 2019, Heraklion, Crete