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The 9th TRIZ Symposium
In-house promotion of TRIZ use through practice
2013/9/5
In-house promotion of TRIZ use through practice 2013/9/5 Shigeru - - PowerPoint PPT Presentation
The 9th TRIZ Symposium In-house promotion of TRIZ use through practice 2013/9/5 Shigeru Hisanaga, Hiroshi Takenaka R&D Planning Section Technical Planning Division DENSO CORPORATION This information is the exclusive property of DENSO
This information is the exclusive property of DENSO CORPORATION. Without their consent, it may not be reproduced or given to third parties.
The 9th TRIZ Symposium
2013/9/5
This information is the exclusive property of DENSO CORPORATION. Without their consent, it may not be reproduced or given to third parties.
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Corporate Profile Corporate Profile
December 16, 1949
187.4 billion yen 183 32
Connection Single
3,580,900,000,000 yen 2,276,800,000,000 yen
Connection Single
296 billion yen 195.8 billion yen 132,276 people 38,385 people
Connection Single
/ As of March 31, 2013
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Gasoline engine management system Diesel engine management system Product for gas-and-electric-powered car and electric vehicle [Suta-ta], alternator, and radiator, etc.
Sen Synge system for driving support system Actuator & computer for ABS/ESC Headlamp control system (AFS) Sensor & computer for air bag Monitoring system around vehicle and combinations meter Wiper system etc. Car air conditioner system Air conditioner and air cleaner, etc. for bus
Car navigation system and ETC on-board equipment Remote security system Remote touch controller and smart key Vehicle operation system (AVOS) etc.
Corporate Profile
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Our company introduces TRIZ and ten years have passed. The in-house promotion activity of the TRIZ use of ten years was the one through practice. It has kept first applying TRIZ to actual subject, it learning to the success and the failure, and it groping for the approach and the tool of new TRIZ use. It looks back on the promotion activity for ten years, and this time, what problem exists, and it reports sometimes what improvement on you have tried. Additionally, it introduces the groping case with a new tool. It would be greatly appreciated if the opinion it becomes your reference and without the diffidence could be sent. Contents
at each stage ① Introduction stage ② Application stage ③ Applied stage
technique
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2004 2004 2005 2005 2006 2006 2007 2007 2008 2008 2009 2009 2010 2010 2011 2011 2012 2012 2013 2013 2003 2003
200 00 150 50 100 00 50 50 250 50
(matter)
TRIZ education Number of students (total)
2000 000 1500 500 1000 000 500 00 2500 500
(perso son)
200 200 o
e in ten y en yea ears. It drinks and TRIZ is used by the theme. The eng he engineer w who ho kno nows T TRIZ 500 people/middle-aged woman Canadian inside ①Introdu duction
②Applica licatio ion ③Applica licatio ion Workshop [De] TRIZ is learnt. It is practice and TRIZ. It puts it on [wo] body. TRIZ is applied. The solution is practiced.
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2004 2004 2005 2005 2003 2003
① Introduction stage
Worksh kshop b by ext xternal c l consu sult ltant * *
120 120 p peo eople p per er 25 t 25 them heme
Ca Case sy symposiu sium Enlightenm enment ent se semin inar * *
500 p 0 person a n attend ending ng a a lectur cture
*I *It co cooperated i in n the he idea ea l lord Ltd..
Lect ctur urer External c l consult ltant Time Ten days ( s (about si six x months) Partic icip ipant
Half lf of ha half t the num he number no nomination + + applica licants
Theme me
An actua ual d l develo elopment ent t them eme i e is brought ht together. .
Content nt
TRIZ s seat s study? P Problem a analysis? Idea p ea putti ting ng o
Conce cept s t selecti ection
ence i e improv
nt a and c content nt under erstand nding ng
irmativ ive e evalu luatio ion After er t the s semina nar: 65% t 5% that tries es. Worksho hop..ex expect ctation
It aver erages b by work + + ho homework t the T he TRIZ s stud udy a and nd ex excl clusion 84h 84h.
true e opini nions ns " It take kes t s tim ime t though gh T TRIZ is is not b
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Polic licy It t te teaches, a and i it t does. Lect ctur urer Cons nsultant out utside t the co he company Time Aver erage 8 e 84h 4h Partic icip ipant
Half o
half t the num he number no nomination + + applicants
It acquires it it by pra ractice. An An i in-ho house e propel eller er i initiates es i it. ..a ..about 2 20h.. targ rget On Only ly t the a appli licant
Theme me Act ctual d dev evelopment t them heme Act ctual d dev evelopment t them heme TR TRIZ e edu ducation Syste temati tic s seat s t stu tudy 24h
Sea eat s study no none ( (Onl nly a a nec necessary p point : : in ev n ever ery case) e).
The a applic licant To To an i in-ho house e propel eller er Report
Them heme decis isio ion Te Team
izatio ion Problem analysis Ⅰ (anal alys ysis w why w why) y) Prob roblem analysis Ⅱ (cont ntradict ction n cons nstruc uction) n) Idea ea p put utting o
ut (inv nven ention n princi ciple) e) Concep ept constru ruction
([py [pyu-]) ])
.. = 20h (2-3 month..)
(Twice. ) (Twice. ) (three times) (three times)
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2007 2007 2008 2008 2006 2006
TRIZ applica licatio ion p n pract ctic ice b e by applic icant nt a and i in-ho hous use p e propell ller er
420 420 120 t 120 the heme p peo eople Intro rodu ductory ry chapter e education
100 p 0 person a n attend ending ing a a lect ctur ure
② Application stage: Practice, result, and problem
eld of
heme
Probl
sol
35% 35% Type pe pl plan f for
nex next t ter erm 25% 25% Type pe pr proje
for
fut utur ure 40% 40%
120 a 20 all t themes es
egor
heme
ser sa r satisf sfaction ra rating
Problem em a analy lysis is Ide dea pu putting ou
Concep cept c cons nstruct ctio ion
Machi chine ne 40% 0% Materia ia l 25% 5% Elect ectro n 20% 0% Sof Softw are re 15% 5%
ctivity time (h/t e (h/them heme) e)
06 06 ye year ars 30h o 30h or les ess
30h o
07 07 ye year ars 08 08 ye year ars 45% 45% 20% 20% 30% 30% 5% 5%
10h 10h o
less 20h 20h o
less
umber er of
use
06 06 ye year ars
90 p 90 peo eople
07 07 ye year ars 08 08 ye year ars
170 p people
160 p 60 people
Rep epeater: 10% 10%
nch: About 8 80h 0h ? a about ut 2 20h/t 0h/them heme
n ef effect ective i idea ea co conc nception tool a and nd i it ev evaluates i it to TRIZ. Z. (Ind ndependent TR TRIZ us use e in n the o he office ce ha has ex exten
)
The sa satisf isfactio ion r ratin ing is g is lo low as s so solu lutio ion * *. Means o s on so solu lutio ion *: b busin siness s to so solv lve p proble lem a and p proble lem
Various themes
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"Solution *" is offered.
Vari rious a appro roaches according t to a vari riety o
f pro roblem s sit ituations of f solu lution *: Polic licy TR TRIZ i is appl pplied. Appr Approach Fixe xed form T TRIZ
Problem em a analy lysis is? I Idea p putting ing o
cept co cons nstruct uctio ion
Categ egory o
eme Type p e project f for the f he fut uture The s e solut ution i n is o
ered ed.
Each ch ca categ egory o
he them heme i e is cha changed.
More s subdiv ivis isio ion ( To si six c x categories.
)
Type p e plan for t the nex he next t ter erm Pro roblem s solv lving Tool
Type p proj roject f for
the f he fut uture
The he num number o
hat ca can be m master ered i is i incr creased ed.
Type p e plan f for the he next te t term
The The co combination w with h ano nother t techn echnique i is tried. .
Probl
solving ing
Education
Inven entio ion p n princi nciple le, e evolu lutio ion t n trend end, S SLP, a and m multi s i screen een Both c circle cles o
ctic ice a e and s system ematic e c educa catio ion
Inv nvention p princi nciple a and nd ev evolution t trend end Inventio ion p prin incip iple le
+ It acquires it it by pra ractice.
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ubdivision
categ egor
heme e (T (To
he sol
ution
ems). ). 2013 2013 2012 2012 2010 2010 2011 2011 2009 2009
TRIZ a appli lication pra ractice b by appli licant a and in in-hou house p e propeller er
Introd roductor
chapter er educa ucation
160 p people 180 p people 350 1 100 t theme people 190 p people 250 p people Chapt pter o
practice educa cation
Idea ea c concep ception m n metho hod educa ucation
120 p people 40 40 people
60 60 pe peopl ple
30 30 people 280 p people
Typ Type p project f t for the f he fut uture
① The t targ rget is is fe felt lt fo for. r.
Type p e plan f an for the nex he next t ter erm Proble lem s m solv lvin ing
② The ta target i t is set. t.
③ The m he meth ethod i is deci ecided ed.
④ Cho hoices o
he mea eans a are ex e expanded.
⑤ The m e means ans i is d deci cided ed.
⑥ Short
rm problem s m solving
The w way it should b be, fo forecast, development scenario i in t the fu future, s search at chance, a and p product planning Product p planning, r road map, r rival c comparison, t theme search, a and u usage development ・・・ Plan d n des esign, r red eduction i in co n costs, p patent a application, a and nd l light htening Product p project Perfo formance g gain, e effi fficiency g gain, and q quality i improvement Quality i issue and pr d probl blem o
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The he num number er of neces necessary ry tools tha hat ca can n be e us used ed ha has increa ncreased ed for r the he solut ution.
Bl Blue c e character er: T Tried ed TRIZ tool
Defici cit: A Another er t techni nique e for c combin inin ing
tool u l used fro from appli lication s stage Type p projec ect for t the e future re ① The t targ rget is is fe felt lt fo for. r. Type p pla lan for t the n e nex ext te term Problem m solv lving ② The ta target i t is set. t. ③ The m method i is s decide ded. d. ④ Choices es o
e means ns are e expa pande ded. d. ⑤ The m means i s is s decide ded. d. ⑥ Sh Shor
pro roblem s solv lving
Problem em a analy lysis is Idea c concep nceptio ion
Idea s settlin ling
ve a analys ysis
f eight e evolution
screen
analysis o
f evolution
ltim imate id ideal solu lution
f evolution o
f 31
Invention principle o
f 40
ical l cont ntradiction
diction
Invention s standard solu lutio ion
search
Cause r result a analysis
stric ictio ion analy lysis is
analysis
retrieval (G (Gf) f)
ice a analy lysis is
enealogy ch chart o
technolo logic ical e evolu lution
QFD-TM* M* *I *It is i int ntroducing it b by co cooperating in n the he idea ea lord Ltd..
Pyu
contradiction
analysis
SLP
TRIZ IZ
finite p plan makin ing
icatio ion
User s satisf isfactio ion r ratin ing: C Concept constructio ion X X ? - ~*
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① Outline of theme brought in and another technique for choosing
Plan o n of devel elopmen ent scena enario of tech chno nological b base e conce ncerni ning A A system em t tech chno nology
e devel elopment nt s scen enario t that doesn' n't b base e "Soci ciety t trend end" a and "Cha hang nge i in the mark rket tre rend" is is im impossible. Howev ever, i it is also i inev evitable t that "Tech echnology" b " beco comes a cent enter er. I want t to have it it. .
Dev evel elopment s scena cenario t tha hat uni unifies es rationality and co consent a and nd ha has it Prop roposal f from rom prop ropeller Ratio ionali
Forecast st in in the future b base sed o
st analy lysis is Consent
Select ction o n of devel elopment ent r route b e based o
hesis
Strate tegy gy theo heory
Sele lectio ion
Genea Genealogy ch chart * * of technolo logic gical e l evolu lutio ion
Genea ealo logy c chart * * of techno chnolo logica ical evolu lutio ion Dead end Route selection Dead end Route selection Route selection
The g genealogy o
f the organic evolution: T The s seed o
f the l living t thing is ruled by the strategy t tha hat faci cing a and nd a all act ctions a aimed at the he s species p pres eservation o
n the ed edge
inctio ion. The law of technological evolution: The success in the research and development should search for the direction where the technology that does a better judgment and chooses is not easily exterminated.
Strategy = route selection
3h X 8 times of eight members = 24h
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12 / 20
1990 2000 2010 Age
XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX
chart m made first ( (sha hape tha hat ten end t to be) e)
The g he gene eneral v vie iew ch chart o
produc uct q queu ueues up up in in
der of
sale. It is unde derstoo
d what t to
be read t d there i is a lot
informatio ion n n neit ither er.
Unex expected ectedly d y difficul cult g t genea nealogy c chart-ma makin ing
Tr Trans nsition o
he one ne archi hitect ectur ure t e tha hat s shoul uld be r e rea ead
Sele lectio ion
It restruc uctures ures b by material ‐ place analy lysi sis a s asp spect.
Genea Genealogy ch chart o
erial-place a analy lysis sis aspect ct
The density is raised.
Pl ac e Action body Target body Action Transmi ssion
Exhaust energy Turbo Inhalation air Pressure is raised.
Inhalation air
Target body
Pressure is raised. Turbo It lowers the temperature. [Intaku- ra-]
Action 1
Action 2
Action body 1 Product
Action body 2 Product
Genealogy o
ssure con
thou
Genealogy of f temperature c control t thought
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13 / 20
20 one's teens 20 one's twenties
Genealogy of aaaa
B aaaa C D
Reaching the ceiling
E
Downsizing
cccc ..drinking.. genealogy
cccc cccd ccce dddd eeee ffff
Evolution reaching the ceiling
Genealogy of ffff
hhhh
hhhh ..drinking.. genealogy
iiii kkkk jjjj llll
It evolves by ppp.
Genealogy of mmmm
mmmm
G H I J K L gggg bbbb M N O P Q R S T U V X nnnn Y Z
2000 generations
In one's nineties 19 former
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14 / 20
② Genealogy chart-making of technological evolution (3)
B aaaa C D
Reaching the ceiling
E
Downsizing
cccc cccd ccce dddd eeee ffff
Evolution reaching the ceiling
hhhh iiii kkkk jjjj llll
It evolves by ppp.
mmmm
G H I J K L gggg bbbb M N O P Q R S T U V X nnnn Y Z
2000 generations In one's nineties 19 former
B
H
Z
20 one's teens 20 one's twenties
Forecast in the future by S-curve
Genealogy of action aaaa
cccc ..drinking.. genealogy
Genealogy of action cccc
Genealogy of ffff
Genealogy of action ffff
hhhh ..drinking.. genealogy
Genealogy of action hhhh
Genealogy of mmmm
Genealogy of action mmmm
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20 201 10代 0代 20 202 20代 0代 aaaa aaaaの系譜 の系譜
A系技術
B aaaa C D
頭打ち
E
ダウンサイジング
cccc cccc の系譜 の系譜
cccc cccd ccce dddd eeee ffff
進化頭打ち
hhhh
iiii kkkk jjjj llll
pppで進化
mmmm oooo F G H I J K L gggg bbbb M N O P Q R S T U V X nnnn Y Z
200 2000代 0代 19 199 90代 0代以前
以前
Pressure Heat Shape Flow Quality
The hypothesis: A system technology is history of evolution that starts controlling the attribute of A like pressure and the temperature, etc. It entered the trend that started making Z that appeared in recent years [**ya] and controlling the quality of A.
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16 / 20
Noticed the middle route Noticed the middle route ④
It noticed. Route
②
An increase of ideal Useful function
E route eeee eeef eeeg eeeh G route kkkk K route H route I route J route F route E route eeee eeef eeeg eeeh G route kkkk K route J route
The h hypothe hesis is: C Centering ing on n pr produ
Z A system em t techno chnolo logy e evolv lves. A system em t techno chnolo logy Develo elopment ent scena nario io Produ
Z evol
Forecast in in the he f fut utur ure Eight t techno chnolo logica ical s l system ems Law o
lutio ion [Wo] i invoking ing
C route ddde D route
①
An increase of ideal Adverse effect
C route bbbd bbbc ddde D route bbbb B route
Width of development route
The 2010's The 2020's
L route llll llmm
③
Completen ess
mnpp mmoo L route llll llmm mmmm M route mmmn
Noticed the middle route
N route L route llll llmm kkkk K route J route E route eeee eeef eeeg eeeh G route C route ddde D route
⑤
Emphasis route Route not selected
1 2 3 4 6 7 5
⑥
New product rollout
n
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The develo lopment scenario io of a technolo logic ical l base that u unifie ified the ratio ionalit lity a and consent a and h had it it was able le t to be pla lanned. User s satisfa factio ion r ratin ing: * Forec ecast in the f e futur ure based ed o
cumul ulation o n of rationa nality = = techn chnology
Gen enealogy cha chart rt o
echnological evol
Look down up upon t the ev he evolution o
he tech echnical f fiel eld. Hypothesis se is settin ing u g up Cle lear v vie iewpoint t that w will ill be forecast st in in the f he fut uture
Develo lopment s scenario io t that clarif ifie ies c consent = = strategy
The d he dev evelopment ro rout ute no not s sel elec ected ei eithe her cl clari rifies. The t turnin ing p g poin int o
lutio ion is is paid to to atte ttention. Fore recast in t n the f he fut uture It sea earc rches f for r the nec he necessity b by the he evolut ution p n pressure. ure. Sel election o
clea ear d dev evelopment ro rout ute Clea ear new new p pro roduct ro rollout t time
The uti tility ty o
the c combinati tion o
the s str trategy th theory to tool and th the T TRI RIZ Z to tool was able to to be s e sho hown.
Place material ‐ analysis (relief in genealogy) Law o
ight t technolo logi gical sy l syst stem e evolution Gen enealogy cha chart rt o
echnological evol
Devel elopment ent s scena nari rio
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18 / 20
① Prom
policy
② User er ③ Consu sult ltin ing ④ Tool
The repetition of "Practice" (accumulation of a success and a failure small for bottom-up and a short time) is one shape of TRIZ promotion (independent use example in the office and increase of the number of applicants of an educational attending a lecture).
Int ntrod
uction
st stage ge Applic licatio ion st stage ge Appl pplied d st stage ge The he fut futur ure
Do Do no not m miss t the he bus us. TRIZ i is learnt. Worksh kshop TRIZ i is devel veloped ed. It ac t acquires i it b t by y prac actice. Time c e crunc nch The s soluti ution i n is offer ered ed. It ac t acquires i it b t by y prac actice. Improvement o
rati ating TRIZ i is unde ders rstood d eno enough. Prior s sea eat s study t the t he thi hird Half o
+ applicants Even i en if it does esn' n't k t know T w TRIZ, it i is a acceptable. Prio rior se seat st study n none Only t y the e applican cant Even i en if TRIZ i is not d done, ne, it is a acceptable. . The i introductory c chapter the f firs irst is re is recommended. Only t y the e applican cant Cons nsul ultant o tant outs tside t e the e compa pany It te t teac aches.
In In-hou house p e propeller er It in init itiates it it. . In In-hou house p e propeller er It accomp mpanies.
Inventi vention p princi nciple- AR ARIZ IZ Fixe ixed f form rm p pro rocess
Fixed f for
tool
Fixed for
proc
The num he number of TRI RIZ t tools tha hat ca can b be e us used i is incr creas eased. It combine nes w with a h another ther techni chnique. e. Enhance hancemen ent o
urse o e of instr tructi uction i n indep epend endentl ntly y master tered ed
Sol Solution
An i n in-ho hous use p e propeller er proposes es t techni hnique/ ue/to tool. The r rang nge o e of techni chnique/to e/tool i is e expand anded ed more. e.
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19 / 20
Shorten of solution/development period/new product development/patent strengthening/creativity improvement
Activity that aims at positive cycle of technique use
The use case is expanded. The success case is expanded. Acknowledgment of effect of technique Improvement of acknowledgment level Decrease of refusal feeling
Hands-on activities New technique New tool Use Skill I T environment Gold fire introduction
Office education (delivery) Short seminar
Course of instruction *I *It d dep epends o
n the he co cooperation o
he idea ea l lord Ltd.. ..
Technique ( TRIZ ) promotion
Promotion activity Development activity 4.Course of instruction 1.Business theme/hands-on activities 2.New technique/new tool acquisition activity 3.Technique use skill improvement activity 5.Office education activity (delivery) 6.I T environment maintenance activity ・Present QFD/TRIZ/TM etc. * when introduction of another technique is being promoted practicing ・Introductory chapter TRIZ /chapter of TRIZ practice/ Idea conception method (another technique) Three courses are being started. ・Goldfire is developing.
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21 / 20