HA Center of Competence – Baddeckenstedt, Germany
Innovation Essential in the foundry industry! Increasing global competition, Available knowledge stricter regulations and expertise Advanced, technical developments Increasing customer and new possibilities requirements 2
Our Vision To be the No.1 partner for foundries We want to be the most innovative company, in delivering superior customer value and be the preferred supplier for foundries worldwide. 3
From idea to innovation Our path to innovative, customer-oriented products • Powerful research and development • Hands-on testing and technological cooperation with our customers and partners Customer requirements Innovation process CoC R&D Innovation Idea 4
HA Center of Competence Our brand promise stands for: Competence module: C for Competence casting application technology Six-membered ring Competence module: for chemistry expertise service 5
HA Center of Competence The six HA locations in Germany Düsseldorf (1) Head office of Hüttenes-Albertus Chemische Werke GmbH 2 Hannover (2) 5 4 Administration, binder and coating production, 3 6 centre for global research and development 1 Delligsen (3) Chemex GmbH, production of feeders and feeder additives Baddeckenstedt (4) HA Center of Competence, pilot foundry plant and service Braunschweig (5) Sand coating, sand reclamation Duisburg (6) HA Minerals GmbH, production of bentonite and lustrous carbon formers 6
Creating customer value The HA Center of Competence’s service concept 4 cornerstones, 11 modules Pilot foundry plant Project work Analysing and optimising the process chain For customers in the project phase Testing new and improved products Core and tool design Advancing future technologies Commission of new tools, cores, 3D printing castings Optimising the process chain Training Cooperation with industry partners For HA employees in Germany Optimising the interaction between For HA employees worldwide chemistry / machine engineering For customers worldwide 7
Pilot Pi lot fou ound ndry plant y plant Pilot equipment for the entire process chain Post- Core Moulding Melting Casting Melts, casting, gravity die casting treatment shop shop Core production in heat curing processes Gas curing core production Moulding plant, die casting, low-pressure casting Coating (robot cell), drying, 3D printing No-bake moulding line 8
Pilot Pi lot fou ound ndry plant y plant Pilot equipment for the entire process chain (Phase 1) Core shooting machines for Special No-bake inorganics drying oven mixer Core shooting Coating area, Metallurgy machines for with robotic Cold-Box handling process 9
Pi Pilot lot fou ound ndry plant y plant Pilot equipment for the entire process chain (Phase 2) Pressure Low pressure die casting die casting 3D printing Moulding line Automatic Sand reclamation coating thermally / preparation mechanically 10
Pilot foundry plant Potential daily production output Casting Max. 2 tons (Ferrous and Non-Ferrous-Alloys) Core production approx. 600 per day Installation of core packages 20 core packages (up to 19 cores per core package) Core package coating 20 per day (by hand or with robots) Drying 40 core packages per day 40 moulding boxes per day, max. 150 kg grey cast iron per Moulding plant moulding box 40 moulding boxes per day, max. 300 kg aluminium per moulding Moulding plant box Post-casting treatment Max. 40 castings per day 11
Ser Service vice Design conception cuts time-to-market 12 Design conception Robotics 12 Design and commission 12 Individual gripper of tools concepts 12 12 Tool design Feasibility studies 12
Ser Service vice Theoretical and hands-on training Simulation Learning by doing Theoretical training Hands-on training Group training / team building Training with product 13
Ser Service vice Production possibilities in the CoC Coated core packages Single cores Cold- Box, uncoated Finished core packages Single cores, coated Large core packages Small core packages 14
Get Getting ting pr prod oduc ucts ts fast aster er to to mar market et Three-way cooperation: HA, customers and machine manufacturers Machine manufacturers HA experts Customer Customer HA experts Machine manufacturers • Product vision • Exchange • Product innovation • Specifications • Cooperation • Process optimisation • Project definition • Solution development 15
Rea eaching hing go goals als fast aster er together together We thank our partners 16
HA HA Cen Cente ter r of of Comp Compet eten ence ce Your contacts Michael Kläs Head of HA Center of Competence Hüttenes-Albertus Chemische Werke GmbH Am Park I 38271 Baddeckenstedt Tel. +49 5345 9890-60 mklaes@ha-coc.com Carola Grenner Tel. +49 5345 9890-32 cgrenner@ha-coc.com Diana Chowanski Tel. +49 5345 9890-31 dchowanski@ha-coc.com 17
Many thanks for your attention.
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