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Increasing customer requirements Available knowledge and expertise Increasing global competition, stricter regulations Advanced, technical developments and new possibilities
Innovation Essential in the foundry industry!
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HA Center of Competence Baddeckenstedt, Germany Innovation - - PowerPoint PPT Presentation
HA Center of Competence Baddeckenstedt, Germany Innovation - - PowerPoint PPT Presentation
HA Center of Competence Baddeckenstedt, Germany Innovation Essential in the foundry industry! Increasing global competition, Available knowledge stricter regulations and expertise Advanced, technical developments Increasing customer and
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Our Vision To be the No.1 partner for foundries
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We want to be the most innovative company, in delivering superior customer value and be the preferred supplier for foundries worldwide.
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From idea to innovation Our path to innovative, customer-oriented products
Idea
Innovation process
Innovation
- Powerful research and development
- Hands-on testing and technological
cooperation with our customers and partners
R&D CoC Customer requirements
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Six-membered ring for chemistry expertise C for Competence Competence module: service Competence module: casting application technology
HA Center of Competence Our brand promise
stands for:
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HA Center of Competence The six HA locations in Germany
Düsseldorf
(1) Head office of Hüttenes-Albertus Chemische Werke GmbH
Hannover (2)
Administration, binder and coating production, centre for global research and development
Delligsen (3)
Chemex GmbH, production of feeders and feeder additives
Baddeckenstedt (4)
HA Center of Competence, pilot foundry plant and service
Braunschweig (5)
Sand coating, sand reclamation
Duisburg (6)
HA Minerals GmbH, production of bentonite and lustrous carbon formers
1 2 4 3 5 6
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Creating customer value The HA Center of Competence’s service concept
Training Project work
- Cooperation with industry partners
- Optimising the interaction between
chemistry / machine engineering
Pilot foundry plant
- For HA employees in Germany
- For HA employees worldwide
- For customers worldwide
- Analysing and optimising the process chain
- Testing new and improved products
- Advancing future technologies
3D printing
- For customers in the project phase
- Core and tool design
- Commission of new tools, cores,
castings
Optimising the process chain
4 cornerstones, 11 modules
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Pi Pilot lot fou
- und
ndry plant y plant Pilot equipment for the entire process chain
Melts, casting, gravity die casting Core production in heat curing processes Gas curing core production Moulding plant, die casting, low-pressure casting Coating (robot cell), drying, 3D printing No-bake moulding line
Core shop Moulding shop Melting Casting Post- treatment
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Pi Pilot lot fou
- und
ndry plant y plant Pilot equipment for the entire process chain (Phase 1)
Core shooting machines for Cold-Box process Metallurgy Coating area, with robotic handling Special drying oven Core shooting machines for inorganics No-bake mixer
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Pi Pilot lot fou
- und
ndry plant y plant Pilot equipment for the entire process chain (Phase 2)
Moulding line Automatic coating preparation Pressure die casting 3D printing Sand reclamation thermally / mechanically Low pressure die casting
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Pilot foundry plant Potential daily production output
Casting
- Max. 2 tons (Ferrous and Non-Ferrous-Alloys)
Core production
- approx. 600 per day
Installation of core packages 20 core packages (up to 19 cores per core package) Core package coating 20 per day (by hand or with robots) Drying 40 core packages per day Moulding plant 40 moulding boxes per day, max. 150 kg grey cast iron per moulding box Moulding plant 40 moulding boxes per day, max. 300 kg aluminium per moulding box Post-casting treatment
- Max. 40 castings per day
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Design conception Design and commission
- f tools
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Feasibility studies
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Robotics
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Individual gripper concepts
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Tool design
Ser Service vice Design conception cuts time-to-market
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Ser Service vice Theoretical and hands-on training
Hands-on training Training with product Simulation Theoretical training Learning by doing Group training / team building
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Ser Service vice Production possibilities in the CoC
Single cores Cold- Box, uncoated Single cores, coated Small core packages Coated core packages Finished core packages Large core packages
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Get Getting ting pr prod
- duc
ucts ts fast aster er to to mar market et Three-way cooperation: HA, customers and machine manufacturers
Machine manufacturers HA experts Customer Machine manufacturers HA experts Customer
- Product vision
- Specifications
- Project definition
- Exchange
- Cooperation
- Solution development
- Product innovation
- Process optimisation
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Rea eaching hing go goals als fast aster er together together We thank our partners
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HA HA Cen Cente ter r of
- f Comp
Compet eten ence ce Your contacts
Michael Kläs
Head of HA Center of Competence Hüttenes-Albertus Chemische Werke GmbH Am Park I 38271 Baddeckenstedt
- Tel. +49 5345 9890-60
mklaes@ha-coc.com Carola Grenner
- Tel. +49 5345 9890-32
cgrenner@ha-coc.com
Diana Chowanski
- Tel. +49 5345 9890-31
dchowanski@ha-coc.com
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