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Guidelines for Risk Surveys Timothy W Bibbs General Director Mensor Limited III 3 4 June 2015


  1. Guidelines for Risk Surveys Timothy W Bibbs General Director – Mensor Limited ХIII Международный Профессиональный Форум УПРАВЛЕНИЕ РИСКАМИ В РОССИИ И СНГ 3 – 4 June 2015 Moscow

  2. Guidelines In May 2015, Lloyds Market Association issued guidelines for the planning, preparation and execution of oil, gas and petrochemical risk engineering surveys  Aims  Analysis  Causes of Losses  Mechanical Integrity  Requirements  Guidelines  Conclusion

  3. Aims  Re-focus  Modernise  Meet Reinsurers’ needs

  4. Analysis  Oil, Gas & Petrochemicals  45 Major Losses  15 years  Primary, Secondary & Tertiary Causes  No Analysis of Root Cause  Identify Risk Control Elements

  5. Losses by Sector Chemical 10% Gas 11% Oil 57% Petrochemical 22%

  6. Losses by Occupancy Ammonia 3% GTL PVC 2% 2% Tank Farms 5% Butadiene 5% Ethylene 5% Ammonium Nitrate 5% Refining 60% LNG 6% Gas Plants 7%

  7. Losses by Age <10 years 31% >30 years 44% 10 - 20 years 16% 20 - 30 years 9%

  8. Losses by Cause PTW & Isolation Failures Other 6% 17% Operations & SOP Mechanical 13% Integrity 64%

  9. Losses by Cause Experience And Training 1% Other Overdue 6% Inspections 1% Rotating & Electrical Equipment 8% Static Equipment Inspection 84% Pipework Failure = 80% of Static Equipment Losses

  10. Causes of Losses  Mechanical Integrity Failure - Corrosion  Failure of Operating Practices  Poor Design/Hazard Identification  Maintenance: Isolation, Permit to Work  Poor Management of Change  Lack of ROVs

  11. Mechanical Integrity  Inadequate Piping Inspection  Poor Materials/Equipment Selection or Defect  Inadequate Equipment Inspection

  12. Piping Inspection  Understand Corrosion Mechanism  Involve Corrosion Engineer  Involve Qualified Inspectors  Analyse Changes in Feedstock etc.  Check Incoming Materials  Consider External Corrosion  Develop Suitable Programme  Access all Locations

  13. Requirements  Process Safety and Loss Prevention  Common Causes of Losses  Evidence-based Risk Engineering Opinion  Effectiveness of Implementation  Reporting of KPIs

  14. The Guidelines  INFORMATION GUIDELINES FOR OIL, GAS & PETROCHEMICAL RISK ENGINEERING SURVEY REPORTS (LMA document reference OG&P IGSR 2015/001)  OIL, GAS & PETROCHEMICAL RISK ENGINEERING SURVEY REPORT CODE OF PRACTICE (LMA document reference OG&P RESCOP 2015/001)  GUIDELINES FOR THE EFFECTIVE CONDUCT OF OIL, GAS & PETROCHEMICAL RISK ENGINEERING SURVEYS Available on Mensor Website: www.mensor.pro

  15. Conclusion  Understand Losses  Loss Prevention vs Loss Mitigation  Study the Evidence All Mensor Reports Conform to Guidelines

  16. Thank you for your attention MENSOR The Surveyor

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