SLIDE 1
Flexible Bulk Container MK-14-10 – FBC
Packaging technology for transportation, (intermediate) storage & transshipment of dry bulk cargo
SLIDE 2 FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 2
Agricultural products
3 types of FBC (dimensions & specifications)
Industrial and chemical products
Ø2.45m 2.8m Ø2.45m 2.8m Ø2.45m 1.4m
Design multi-trip Safety work load 14Mt Safety factor 6:1 Loading capacity 13cbm 6.5cbm 13cbm Inner liner rubberized PE rubberized PE PP&PE Water resistant yes yes no Dangerous goods UN compliant
5 5 4
SLIDE 3 FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 3
Patents & Certificates (1/2)
Patents
1. Patent of invention No. 2132296 dd June 27th, 1999 2. Patent of invention No. 2188785 dd September 10th, 2002 3. Patent of invention No. 2412099 dd February 20th, 2009 4. Patent of invention No. 2407688 dd February 20th, 2009 5. Patent of invention No 2540788 dd December 22nd, 2014 6. Patent of Ukraine No. 72054, 2002 7. Patent of Federal Republic of Germany No. 102 97 188 dd 28.01.2010
Patents, Certificates & Reports available upon request
SLIDE 4 FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 4
Patents & Certificates (2/2)
Certificates
1. Federal Scientific Research Institute BAM (Germany)
- Tests: Drop, Topple, Righting, Tear, Stacking, Top Lift
2. Type Approval Certificate of Loyd’s Register № 07/00005, 05.03.2012 till 21.01.2017 3. UN Recommendations on the Transport of Dangerous Goods
- BK3/Z/11 09 RUS/NTT/MK-14-10 56000/14000
4. Certificate No. MT86-14 of Central Marine Research and Design Institute on compliance of BK3 with requirements of international and national regulations on the transport of dangerous goods 5. Approval of the Russian Federal Agency of ecology, technology and nuclear supervision No. PPC 00-40765 6. Eurasian Economic Commission Customs Union Certificate of Registry No. Ru 67 CO 01 019 E 000455 0311 dd 15.03.2011, 7. Certificate of conformity Federal Agency of technical regulation and metrology POCC RU.AЯ02.Н43085 valid from 17.09.2014 till 16.09.2016.
Patents, Certificates & Reports available upon request
SLIDE 5
FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC
Ores & Concentrates Wood pellets Slag & ashes Coal tar pitch Alumina Cement
5
Forms of dry bulk Types of dry bulk (incl. dangerous goods)
Potash Gypsum Lime Bauxite Soda ash Sulfur Fillers Plastics Pigments Fertilizers Grains Sugar Salt Grist Feed additives
Agricultural products Raw materials & others Chemicals Industrial minerals
Granulates Pellets Powder Lumps Other Forms
FBC suits any dry bulk cargo
SLIDE 6
FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 6
FBC system requires only basic handling infrastructure (1/2)
General equipment
25MT CRANE HEAVY DUTY FORKLIFT
SLIDE 7 FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 7
FBC system requires only basic handling infrastructure (2/2)
HANDLING SPREADER FILLING FRAME with SPREADER
FBC specific equipment
Filling equipment
- Filling Frame
- Filling Frame with Spreader
- Funnel Spreader
SLIDE 8
FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC
FBC filling – adaptable to common infrastructure
Examples of applicable FBC filling possibilities SILO CONVEYOR PORT HOPPER
8
SLIDE 9
FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 9
Dust free discharge
Vessel hold (hatches) Hopper car Silo truck Vessel hold Production process Silo
SLIDE 10
FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 10
Enables the most economical and cargo loss free transportation
Truck & (semi) trailer Open railcar
Multimodal transportation
Barge Eliminates clean-up of transportation means
SLIDE 11
FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 11
Tare weight 70kg Tare volume 0.3m³
Empty FBC
Truck (90m3) up to 280 FBCs 20/40 ft Container 120/240 FBCs Railcar (165.6m3) up to 500 FBCs
Loading capacity
Resources and cost efficient return transport of emptied FBCs
SLIDE 12
FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 12
Allows transshipment at any port or terminal
SLIDE 13 FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 13
KPIs
FBC FILLING RATE (per day, per filling station) up to 5,000 MT FBC DISCHARGE RATE (per day, per lifting device) up to 6,000 MT TRUCK LOADING / UNLOADING (2-3 FBCs)
SILO TRUCK LOADING (2-3 FBCs)
VESSEL LOADING / DISCHARGE RATE (filled FBCs, per day, per lifting device) up to 4,000 MT VESSEL DISCHARGE RATE (per day, per hopper) up to 7,000 MT RAIL WAGON LOADING / UNLOADING (4-5 FBCs per wagon)
OPERATIONS
PROJECT ROLLOUT up to 3 months
SLIDE 14 FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC
FBC SYSTEM SERVICES
14
Services
DESIGN IMPLEMENTATION FBC OPERATIONS 24/7 supervision of FBC
- perations & technical support
FBC maintenance Scheduling FBC operations, Training of client’s personnel Delivery of FBCs Clients can outsource their non-core operations to FBC Logistics GmbH Development of adjustment plan for client’s existing infrastructure Design of FBC filling and handling equipment ADDITIONAL FBC SERVICES FBC filling and discharge operations Retrieval of discharged FBCs from client’s point of FBC discharge to the maintenance facility Transportation of maintained FBCs from maintenance facility to the client’s point of FBC filling
SLIDE 15
Best practices for successful integration of FBC System
SLIDE 16
FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC
Result
§ Switch to open railcars § Access to backhaul open wagons network
16
Challenge: reduce total delivered cost & intra-plant transport cost
Alumina refinery Aluminum smelter 5,000km hopper railcar empty backhaul
Result
§ Shut off of 2km intra-plant pneumatic conveyors through establishing a FBC receiving station at the silos
SLIDE 17
FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC
Challenge: simplify logistics chain & reduce total delivered cost
Alumina refinery Aluminum smelter 30kMt, bulk, tri-annually 200km, silo railcar 4 months silo storage 5,000Mt silo storage 2 days lead time Alumina refinery Aluminum smelter 4kMt, FBC, semimonthly 5km, flat deck truck 5 days open space storage 5kMt silo storage & open space storage 1 day lead time
FBC integration: switch to nearest small port (max 5,000dwt)
SLIDE 18 FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC
Challenge: poor vendor capabilities (tanker trucks)
PVC manufacturer Manufacturers of polymeric materials Big bag delivery Ø 200km Bulk delivery
FBC integration at the bulk loading station
Manufacturers of polymeric materials Big bag stations
Result
§ Increased geographical reach § Capability to expand the customer base
SLIDE 19
FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC
CONTACT
FBC LOGISTICS GMBH www.fbclogistics.de info@fbclogistics.de
