Flexible Bulk Container MK-14-10 – FBC Packaging technology for transportation, (intermediate) storage & transshipment of dry bulk cargo
3 types of FBC (dimensions & specifications) Industrial and chemical products Agricultural products 2.8m 2.8m 1.4m Ø2.45m Ø2.45m Ø2.45m Design multi-trip Safety work load 14Mt Safety factor 6:1 Loading capacity 13cbm 6.5cbm 13cbm Inner liner rubberized PE rubberized PE PP&PE Water resistant yes yes no - - Dangerous goods UN compliant Stackable (layers) 5 5 4 FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 2
Patents & Certificates (1/2) Patents 1. Patent of invention No. 2132296 dd June 27 th , 1999 2. Patent of invention No. 2188785 dd September 10 th , 2002 3. Patent of invention No. 2412099 dd February 20 th , 2009 4. Patent of invention No. 2407688 dd February 20 th , 2009 5. Patent of invention No 2540788 dd December 22nd, 2014 6. Patent of Ukraine No. 72054, 2002 7. Patent of Federal Republic of Germany No. 102 97 188 dd 28.01.2010 Patents, Certificates & Reports available upon request FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 3
Patents & Certificates (2/2) Certificates 1. Federal Scientific Research Institute BAM (Germany) Tests: Drop, Topple, Righting, Tear, Stacking, Top Lift • 2. Type Approval Certificate of Loyd’s Register № 07/00005, 05.03.2012 till 21.01.2017 3. UN Recommendations on the Transport of Dangerous Goods BK3/Z/11 09 RUS/NTT/MK-14-10 56000/14000 • 4. Certificate No. MT86-14 of Central Marine Research and Design Institute on compliance of BK3 with requirements of international and national regulations on the transport of dangerous goods 5. Approval of the Russian Federal Agency of ecology, technology and nuclear supervision No. PPC 00-40765 6. Eurasian Economic Commission Customs Union Certificate of Registry No. Ru 67 CO 01 019 E 000455 0311 dd 15.03.2011, 7. Certificate of conformity Federal Agency of technical regulation and metrology POCC RU.A Я 02. Н 43085 valid from 17.09.2014 till 16.09.2016. Patents, Certificates & Reports available upon request FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 4
FBC suits any dry bulk cargo Forms of dry bulk Types of dry bulk (incl. dangerous goods) Potash Ores & Concentrates Granulates Gypsum Wood pellets Lime Slag & ashes Bauxite Coal tar pitch Raw Pellets Soda ash Alumina Industrial materials Sulfur Cement minerals & others Powder Agricultural Chemicals products Grains Lumps Fillers Sugar Plastics Salt Pigments Grist Fertilizers Other Feed additives Forms FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 5
FBC system requires only basic handling infrastructure (1/2) General equipment 25MT CRANE HEAVY DUTY FORKLIFT FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 6
FBC system requires only basic handling infrastructure (2/2) FBC specific equipment FILLING FRAME with SPREADER HANDLING SPREADER Filling equipment Filling Frame • Filling Frame with Spreader • Funnel Spreader • FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 7
FBC filling – adaptable to common infrastructure Examples of applicable FBC filling possibilities SILO CONVEYOR PORT HOPPER FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 8
Dust free discharge Vessel hold (hatches) Hopper car Silo truck Vessel hold Production process Silo FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 9
Enables the most economical and cargo loss free transportation Eliminates clean-up of transportation means Barge Multimodal transportation Truck & (semi) trailer Open railcar FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 10
Resources and cost efficient return transport of emptied FBCs Empty FBC Loading capacity Tare weight 70kg Truck (90m 3 ) up to 280 FBCs Tare volume 0.3m ³ 20/40 ft Container 120/240 FBCs Railcar (165.6m 3 ) up to 500 FBCs FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 11
Allows transshipment at any port or terminal FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 12
KPIs PROJECT ROLLOUT up to 3 months OPERATIONS FBC FILLING RATE (per day, per filling station) up to 5,000 MT FBC DISCHARGE RATE (per day, per lifting device) up to 6,000 MT TRUCK LOADING / UNLOADING (2-3 FBCs) approx. 6-10 min SILO TRUCK LOADING (2-3 FBCs) approx. 20-30 min VESSEL LOADING / DISCHARGE RATE up to 4,000 MT (filled FBCs, per day, per lifting device) VESSEL DISCHARGE RATE (per day, per hopper) up to 7,000 MT RAIL WAGON LOADING / UNLOADING (4-5 FBCs per wagon) approx. 20-30 min FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 13
Services FBC SYSTEM SERVICES DESIGN IMPLEMENTATION FBC OPERATIONS Development of adjustment plan Scheduling FBC operations, 24/7 supervision of FBC for client’s existing infrastructure Training of client’s personnel operations & technical support Design of FBC filling and Delivery of FBCs FBC maintenance handling equipment Clients can outsource their non-core operations to FBC Logistics GmbH ADDITIONAL FBC SERVICES FBC filling and discharge operations Retrieval of discharged FBCs from client’s point of FBC discharge to the maintenance facility Transportation of maintained FBCs from maintenance facility to the client’s point of FBC filling FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 14
Best practices for successful integration of FBC System
Challenge: reduce total delivered cost & intra-plant transport cost 5,000km hopper railcar empty backhaul Alumina refinery Aluminum smelter Result Result Shut off of 2km intra-plant § Switch to open railcars § pneumatic conveyors through establishing a Access to backhaul open § FBC receiving station at wagons network the silos FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC 16
Challenge: simplify logistics chain & reduce total delivered cost 30kMt, bulk, tri-annually 200km, silo railcar 2 days lead time 4 months Alumina refinery Aluminum smelter silo storage 5,000Mt silo storage FBC integration: switch to nearest small port (max 5,000dwt) 4kMt, FBC, semimonthly 5km, flat deck truck 1 day lead time 5 days open Alumina refinery Aluminum smelter space storage 5kMt silo storage & open space storage FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC
Challenge: poor vendor capabilities (tanker trucks) Big bag delivery Ø 200km Bulk delivery PVC manufacturer Manufacturers of polymeric materials Big bag stations - 100% utilization - FBC integration at the bulk loading station Result Increased geographical § reach Manufacturers of Capability to expand the § polymeric materials customer base FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC
CONTACT FBC LOGISTICS GMBH www.fbclogistics.de info@fbclogistics.de FBC Logis*cs GmbH Flexible Bulk Container MK-14-10 – FBC
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