DOSH-SIRIM PPE APPROVAL CERTIFICATION & TESTING Presenter; - - PowerPoint PPT Presentation
DOSH-SIRIM PPE APPROVAL CERTIFICATION & TESTING Presenter; - - PowerPoint PPT Presentation
DOSH-SIRIM PPE APPROVAL CERTIFICATION & TESTING Presenter; Azmi Musa SIRIM QAS INTERNATIONAL SDN. BHD. PRESENTATION CONTENT About SIRIM QAS INTERNATIONAL Personal Protective Equipment (PPE) Standards for PPE Route to
PRESENTATION CONTENT
- About SIRIM QAS INTERNATIONAL
- Personal Protective Equipment (PPE)
- Standards for PPE
- Route to DOSH-SIRIM PPE Approval
- Testing (SIRIM QAS INTERNATIONAL
In-house test facilities)
- Advantage of DOSH-SIRIM PPE Approval
Certification Scheme
- Established in 1996 as a wholly-owned subsidiary of SIRIM
Berhad
- SIRIM BERHAD is a wholly-owned company of the Malaysian
Government under the Ministry of Finance Incorporated
- Have
been providing conformity assessment services since the 1970s when these services were provided as a division of SIRIM
- Malaysian based, international accreditation and recognition
for Quality Management System, Product Certification and Testing Services.
- Local and international clients in countries such as P.R.
China,Thailand, Singapore, Brunei, Indonesia, Vietnam, Myanmar, Korea, Philippines, Taiwan, Japan, India, Sri Lanka, Australia, New Zealand, Germany, UAE and Spain.
About SIRIM QAS INTERNATIONAL
About SIRIM QAS INTERNATIONAL ur Services
CERTIFICATION
- Management
System Certification
- Product
Certification
- Personnel
Certification TESTING
- Product
compliance testing to standards, regulatory requirements and specifications INSPECTION
- Engineering
Inspection
- Inspection on
behalf of other CBs
- Other 3rd party
inspections
Our Services
Personal Protective Equipment (PPE)
- The personal protective equipment (PPE) is any
equipment which is intended to be worn or held by a person at work which protects him/her against one or more risks to health or safety and any additional accessory designed to meet that objective.
- The principle of PPE in prevention of injuries is to avoid
contact between the hazards and the external or internal parts of the body that is to be protected. PPE can be categorized according to the risk and parts of the body to be protected.
Personal Protective Equipment (PPE)
- i. Head protection (e.g. Safety helmets, Bumb caps)
Personal Protective Equipment (PPE)
- ii. Sight protection (e.g. Safety googles, Welding shield)
Personal Protective Equipment (PPE)
- iii. Respiratory/ Breathing protection (e.g. disposable
mask)
Personal Protective Equipment (PPE)
- iv. Hand protection ( e.g. Safety Gloves)
Personal Protective Equipment (PPE)
- v. Body protection ( e.g. Protective Clothing, Body
Harness, Fall Arrester)
Personal Protective Equipment (PPE)
- vi. Feet protection (Safety Boots, Occupational Shoes)
Personal Protective Equipment (PPE)
- vii. Hearing protection (e.g. earmuff, earplug)
Standards for PPE
- Standard for each product can be found in
Appendix 1 and Appendix 2.
- However, importer/manufacturer is allowed to use
- ther suitable standards as long as the requirements
meet the intended purpose to ensure safety of the user.
- The standard shall be accepted by DOSH
APPENDIX 1
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APPENDIX 2
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17
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Route to DOSH-SIRIM PPE Approval
ENQUIRY
- Information supplied to client
- Feasibility for certification (standard & testing facilities) examined
- Submission of Product Certification Questionnaire form & Quotation
issued
APPLICATION
- Submission of complete Product Certification Application forms
- Product descriptions – components, materials, drawings, suppliers’
certificates
- Product details – brand, model, type, rating, size
- Other applicable forms (Declaration of obtaining SIRIM license for the
purpose of relevant authority approval)
EVALUATION OF DOCUMENT
- Product design evaluation against standard
- Manufacturer’s quality system document evaluation
Route to DOSH-SIRIM PPE Approval
FACTORY AUDIT AND SAMPLING
- Inspection conducted to examine product details, QC plan adequacy, test
equipment adequacy and calibration, quality system and record-keeping system
- Samples selection and testing
INITIAL TYPE TESTING
- Type Testing in SIRIM QAS International lab (Type Testing to be witnessed by
DOSH officer) OR
- Type Testing at factory lab or 3rd party lab or an accredited lab to ISO/IEC 17025
supervised by SIRIM Tester and to be witnessed by DOSH Officer
- Any 3rd part lab or an accredited lab shall AGREE to allow Type Testing to be
supervised by SIRIM Tester and to be witnessed by DOSH Officer
APPROVAL PROCESS & LICENCE
- Certification Report preparation and recommendation to Certification Panel
- Approval by Certification Panel
- The license issued by SIRIM QAS International will be used by the Manufacturers /
Importers for approval from DOSH
DOSH APPROVAL
- Apply for DOSH Approval (Refer to Route to DOSH Approval)
- Addition of new model – similar to Initial Type Test
- (for DOSH Approval: Test Report No. to be reflected in the SIRIM Product
Certification Licence)
Route to DOSH-SIRIM PPE Approval
SURVEILLANCE & RE-EVALUATION TESTING
- Planned inspections and re-tests conducted to monitor
continuing compliance
- Re-evaluation test for models in license every 5 years
APPLICATION for SIRIM LABEL
- SIRIM Label will be approved for 3 months production
quantity RENEWAL
- Approval for renewal after satisfactory surveillance
audit, re-evaluation test and payment of fees.
APPLY FOR DOSH APPROVAL (Applicant)
- Document to be submitted;
- 1) Full Type Test Report
- 2) Product Certification License
- Approval for each model
LIST UNDER DOSH APPROVED PPE (DOSH)
- Validity = 5 years (according to validity of test report = 5 years)
- SIRIM will notify DOSH if there is any withdrawal or
termination of license
PRODUCT ON THE MARKET (Licensee/ Importer)
- Products shall bear SIRIM Label on the product/packaging
(Point of Sale)
RENEWAL OF DOSH APPROVAL (Licensee/ Importer)
- Upon expiry of DOSH approval and Valid Type Test
Report/Product Certification Licensee
Route to DOSH-SIRIM PPE Approval
Requirement of PPE Approval for existing SIRIM licensee under the DOSH-SIRIM PPE APPROVAL Scheme
- EXISTING SIRIM LICENSEE WITH VALID TYPE TEST
REPORT (WITHIN 5 YEARS)
- THE TYPE TEST REPORT WILL BE VALIDATED BY
DOSH THROUGH VERIFICATION OF TEST DURING SURVEILLANCE PROGGRAMME
- VALIDITY OF APPROVAL IS BASED ON THE
REMAINING YEARS FROM THE PPE APPROVAL APPLICATION DATE TO THE DATE OF TYPE TEST REPORT
SIRIM IN HOUSE TEST FACILITIES FOR PPEs
- Universal Tensile
Machine (UTM)
– Compression Test – Tensile Test – Tear Strength Test – Upper/outsole Bond Strength Test – Interlayer Bond Strength – Retention System Strength Test
- Impact Test for Toe
Cap of Safety Footwear
- Impact Test for Safety
Helmet
- Penetration Test
- Stiffness Test
- Temperature &
Humidity Chamber
- Abrasion Test
- Flexing Test
- Water Absorption &
Desorption Test
- Flame Resistance Test
- Corrosion Test
- Artificial Ageing Test
- pH Test
TEST EQUIPMENT:
SIRIM IN HOUSE TEST FACILITIES FOR PPE
INDUSTRIAL SAFETY HELMET
- MS 183: 2001 Specification for Industrial Safety Helmet
- EN 395:1995 Specification for Industrial Safety Helmets
SAFETY FOOTWEAR
- MS ISO 20345:2008 Personal Protective Equipment – Safety
Footwear
OCCUPATIONAL FOOTWEAR
- MS ISO 20346:2008 Personal Protective Equipment –
Ocupational Footwear
INDUSTRIAL SAFETY HELMET
MS 183:2001 & EN 395:1995
- Clause 5 Performance Requirements
– Clause 5.1.1 Shock absorption – Clause 5.1.2 Resistance to penetration – Clause 5.1.3 Flame resistance – Clause 5.1.4 Chin strap anchorages – Clause 5.1.5 Stiffness test*
*Note: this clause is an optional test in EN 395
SIRIM IN HOUSE TEST FACILITIES FOR PPE
SAFETY FOOTWEAR
- MS ISO 20345:2008
– Design : 2 clauses – Whole footwear : 9 clauses – Upper : 9 clauses – Vamp Lining : 5 clauses – Quarter Lining : 5 clauses – Tongue : 3 clauses – Insole & Insock : 6 clauses – Outsole : 7 clauses
Note: all test above differ accordance to type of material and design
SIRIM IN HOUSE TEST FACILITIES FOR PPE
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MS ISO/IEC 17025 TESTING
SIRIM QAS INTERNATIONAL LABORATORY ARE ACCREDITED UNDER SAMM SCHEME BY THE DEPARTMENT OF STANDARDS MALAYSIA (DSM)
ACCREDITATION
SIRIM IN HOUSE TEST FACILITIES FOR PPE
ADVANTAGES OF DOSH-SIRIM PPE APPROVAL CERTIFICATION SCHEME
TO THE CONSUMER / PURCHASER
- Certified products provide the user an assurance for
safety and reliability.
- Provides more choice of safe and quality products
(among certified products).
- Provides an avenue for customer complaints and
facilitates further investigation.
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ADVANTAGES OF DOSH-SIRIM PPE APPROVAL CERTIFICATION SCHEME
TO THE MANUFACTURER
- Certified products enjoy the benefits of protection
against competition from substandard products and misrepresentation.
- The DOSH-SIRIM PPE APPROVAL SCHEME
Certification Mark on a product is an excellent marketing tool.
- Products bearing the Product Certification/Safety Mark
enhances the reputation of manufacturer and thus, extends market and facilitates acceptance locally and internationally.
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ADVANTAGES OF DOSH-SIRIM PPE APPROVAL CERTIFICATION SCHEME
TO THE REGULATORY/ACCEPTANCE AUTHORITY
- Certification and Testing body provides reliability tools in
discharging functions and supporting technical infrastructure.
- Overall enhancement of quality and safety in industry