DEVELOPMENT INSTITUTE (ITDI) Department of Science and Technology - - PowerPoint PPT Presentation

INDUSTRIAL TECHNOLOGY DEVELOPMENT INSTITUTE (ITDI)

Department of Science and Technology (DOST)

www.itdi.dost.gov.ph

MFO 2: Scientific & Technical Services

• Standards &

testing

• Metrology:

calibration/ measurement

• Packaging
• Cleaner

production

• Energy audit

ITDI

MFO 1:

Research & Development Generation of new knowledge and technologies

ITDI’S TECHNOLOGIES AND SERVICES

Pottery making Packaging and Labeling OL Trap Salt refining and iodization equipment Energy Audit Alternative Sugar form Nipa Sap Food Processing Equipment Prototype

Natural Health Supplement from Guyabano

ITDI TECHNOLOGIES ….. THEN AND NOW

DOST TABLEA (Chocolate Liquor in Bar)

Improved Tablea A choco liquor bar made from local cacao beans using fermentation and roasting process that have been perfected to give the best quality chocolate beverage .

CACAO FARMERS/TABLEA PRODUCERS

 Not GMP Compliant  Inconsistent Quality Limited Market Coverage



Immense Market Potential (Local & Foreign) OPPORTUNITIES/CHALLENGES

FARMING/ HARVESTING PROCESSING PACKAGING MARKETING

OUR SOLUTION....

Improved Process Technology

• Applies pre-treatment steps
• n beans to remove filth and

reduce acidic / sour taste and aroma;

• Employs 2-stage roasting to

improve the microbial quality

• f the final product.
• Utilizes machine for de-

shelling and winnowing

• Refines ground liquor to

reduce the particle size.

DRUM DRIED PRODUCTS (Mango, Banana and Macapuno Flakes)

Fruit Flakes

Fruit flakes are made from fresh fruit puree at its optimum

• maturity. The product is dried using drum dryer. The product is

crunchy with all the characteristics of fresh fruit. Fruit flakes can be eaten as is as healthy snack food or it can be used as an intermediate material

• r

food ingredient into several consumer products.

READY RESERVE FOODS (EFR: Sagip Nutri-Flour) EFR: Sagip Nutri-Flour is made from choice crops that is ready-to-use, needs no cooking/ heating, making it ideal as a relief food during calamities or disasters. Can be applied into various food preparations to add balance and variety to emergency food rations and nutrition feeding.

A Disaster Relief Food:

RTE Chicken Arroz Caldo (chicken congee)

• Shelf stable for at least
• ne (1) year
• A disaster mitigation/relief food

to address immediate hunger of disaster victims

• Ready to eat without

preparation and without drinkables

• Packaging structure is

lightweight and very handy

• Can be distributed by land, sea

surface, water submersion & 20 ft aerial drop.

OL Trap

A device used to control the Aedes mosquito population. The OL Trap’s ovicidal and larvicidal effect prevent the next generation of Aedes mosquitoes from reaching adulthood, thus curbing their population. OL TRAP (Ovicidal/Larvicidal Trap System)

Patent granted (Utility Model) –

7/11/2011

Tryk ni Juan

The Tryk ni Juan is the first ever tricycle (roof & side car)made from abaca fiber-reinforced composite. Abaca fibers and resin were combined to form the composites.

A simple and inexpensive water filtration system for household use which makes safe, potable drinking water readily available and accessible even in remote areas. Water Filtration System: Candle Type Ceramic Water Filter

FEATURES:

• Formulated with red clay and

coated with nano anti-microbial agent to eliminate water borne microorganisms;

• Purifies tap water, deep well water

and raw water (from ponds and spring);

• Lodged in a plastic container.

Motorized dual drum composter for the management of 100 kg biodegradable solid waste for compost production. Waste Management System: SMALL – SCALE DUAL DRUM COMPOSTER

Small – scale dual drum composter targets small volume

• f

wastes generated by:

• Barangays
• Homeowner’s Association
• Restaurants
• Canteens
• Schools
• Any food processing industries from

any regions in the Philippines

NATIONAL LABORATORIES AND TECHNICAL SERVICES

• Established to reinforce and upgrade the failure analysis and

materials testing facility of our local industry.

• ADMATEL’s Facility was based on the standards acceptable

for a scientific laboratory to accommodate sophisticated equipment such as Focused Ion Beam - Field Emission Scanning Electron Microscope (FIB-FESEM), Auger Electron Spectroscope (AES), and Time-of-Flight Secondary Ion Mass Spectrometer (TOF-SIMS).

MiC (Metrology in Chemistry)

• Traceability and comparability of

chemical measurements to global MiC standards

• STD-ITDI is the country’s

Designated Institute or DI for Metrology in Chemistry and listed in the BIPM website.

• The National Metrology Laboratory

(NML) is the national metrology institute

• f the Philippines;
• Tasked by law to be responsible for

establishing and maintaining the national measurement standards for physical quantities such as mass, temperature, pressure, voltage, resistance, luminous intensity and time interval and their dissemination to Filipino users.

NATIONAL LABORATORIES AND TECHNICAL SERVICES

Standard and Testing

STD is composed of three distinct laboratories. The Chemistry Laboratory, Biological Laboratory and the Physical and Performance Testing Laboratory. Each laboratory is technically competent for the type of tests it undertakes which are conducted by competent staff using equipment satisfying test requirements and validated test methods.

NATIONAL LABORATORIES AND TECHNICAL SERVICES

NANO R&D Laboratory

• Provide nanotechnology-related analytical services and R&D

NATIONAL LABORATORIES AND TECHNICAL SERVICES

Energy Audit (EA) Resource Efficient and Cleaner Production

Packaging Technology

Environmental Technology Verification

NATIONAL LABORATORIES AND TECHNICAL SERVICES

DOST FIC (a facility to assist)

FOOD PRODUCERS PROCESSORS MARKETERS ENTREPRENEURS

DEVELOP IMPROVE PROMOTE

DOST Food Innovation Center (FIC)

• A. Use of facility/equipment ( subject to fees & charges)
• B. A plus FIC expert = Technical Service (subject to fees &

charges)

• C. B plus FIC developed technology = Technology

transfer (subject to a Technology Licensing Agreement with technology fee)

• D. B plus client’s concept/idea = Contract Research

(subject to a Memorandum of Agreement or Research Agreement with fees & charges) E. Referrals of FIC

Modes of Engagements

Freeze drying preserves the nutrients, color, aroma and flavor of products like avocado. Freeze dried avocado is a healthy, nutritious food that can be rehydrated or reconstituted more quickly. It is convenient to transport, and can be stored at room temperature for many years without spoiling

SAMPLE PRODUCT PROTOTYPE: FREEZE-DRIED AVOCADO

Investment Cost (excluding land and building) P 1,669,133.00 Financing Scheme 100 % Equity Production Capacity /year 14,400 (10g pouch) Unit cost/Prod’n P 41.00 /10g pouch Selling Price P 65.00/10g pouch Net Present Value (NPV) P 791,290.00 Internal Rate of Return (IRR) 33% Payback 2.8 years

Technology Licensing Fee: Php 216,000

Egg white is mainly is used as an ingredient to various food products for its gelling and foaming properties. Spray-dried powdered egg white is made from 100% egg whites with no bulking agent/ preservatives added. The product does not require refrigeration and is convenient to use as is, or reconstituted with water. It is easier to transport due to reduced volume and can be stored for a long time because of its lack of moisture.

SAMPLE PRODUCT PROTOTYPE: POWDERED EGG WHITE

Technology Licensing Fee: Php 240,000 Investment Cost (excluding land and building) P 2,330,000.00

• 2. Financing Scheme

100%

• 3. Production Capacity /year

518.40 kg

• 4. Unit cost/Prod’n

P 2,435.00/kg

• 5. Selling Price

P3,200.00/kg

• 6. Net Present Value (NPV)

P 1,242,889.00

• 7. Internal Rate of Return (IRR)

40%

• 8. Payback

3 years

Vacuum Fried Carrots contain less oil than conventionally fried carrots with minimal deterioration in quality (color, flavor, nutrients). Product is crunchy, healthy and nutritious snack food for children and adults.

SAMPLE PRODUCT PROTOTYPE: VACUUM-FRIED CARROTS

Technology Licensing Fee: Php 142,000 Investment Cost (excluding land & building) P 3,715,000.00 Financing Scheme 100% equity Production Capacity /year 205,920 ( 20g pouch) Unit cost/Prod’n P 13.00/20g pouch Selling Price P 16.00/20g pouch Net Present Value (NPV) P 2,122,155.00 Internal Rate of Return (IRR) 58 % Payback 2.2 yrs

Chili - oil products from local siling labuyo were developed using the DOST - developed water

• retort. Chili oils come in various flavors such as
• nion, garlic, ginger, dried anchovy and shrimp
• paste. Labuyo-based chili oils are ideal for viands,

chips and crackers. These products stimulate appetite and are shelf life stable.

SAMPLE PRODUCT PROTOTYPE: LABUYO-BASED CHILI OIL

Technology Licensing Fee: Php 239,000.00 Investment Cost ( excluding land and building) P 5,972,234.00

• 2. Financing Scheme

100% equity

• 3. Production Capacity /year

1,170,000 (30g)

• 4. Unit cost/Prod’n

P 4.60/30g

• 5. Selling Price

P 5.00/30g

• 6. Net Present Value (NPV)

P 1,861,609.00

• 7. Internal Rate of Return (IRR)

76 %

• 8. Payback

1.6 yrs

DEVELOPMENT OF NEW PRODUCTS

The Philippines still has much to offer

We are hopeful that more innovative local food products will be competitive and stand-out in the ASEAN and global markets ….. a proof that Filipino innovation contributes to our nation’s economic growth.

Submit Letter of Intent Client Data Gathering on Site

• RM - Utilities
• Place - Market
• Cost

Client Technology Matching ITDI/Client Organization

• Application

for licenses, etc

• Negotiation/

processing

• f techno

transfer arrangement Project Implementation

• Plant Layout
• Testing and

debugging

• manpower

training

• trial runs

Commercialization Evaluation Client ITDI/Client Client ITDI/Client

ITDI’S BUSINESS PROCESS

Letter of intent addressed to:

• DR. MARIA PATRICIA V. AZANZA

Director, ITDI E-mail: mpvazanza@itdi.dost.gov.ph

For details, please contact: NELIA ELISA C. FLORENDO Chief, Technological Services Division Industrial Technology Development Institute nel58ph@yahoo.com/necflorendo@itdi.dost.gov.ph

• Tel. No. 8372071 to 82 local 2265

Telefax: 8376156