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Resear esearch & De h & Development elopment INDUSTRIAL - - PowerPoint PPT Presentation

Resear esearch & De h & Development elopment INDUSTRIAL TECHNOLOGY DEVELOPMENT INSTITUTE (ITDI) Department of Science and Technology (DOST) MAP MAP FOR FORUM UM April pril 4, 20 4, 2017 17 For orma mation Center tion Center


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Resear esearch & De h & Development elopment

MAP MAP FOR FORUM UM April pril 4, 20 4, 2017 17 For

  • rma

mation Center tion Center of

  • f the

the Mi Mission ssionaries aries of

  • f the Chil

the Child d Jesu esus s Mak Makati Ci ti City ty

INDUSTRIAL TECHNOLOGY DEVELOPMENT INSTITUTE (ITDI) Department of Science and Technology (DOST)

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INDUSTRIAL TECHNOLOGY DEVELOPMENT INSTITUTE

ITDI

  • 1. Applied R&D for

industrial manufacturing, mineral processing and energy

  • 2. Technology Transfer
  • 3. Provide standards,

analytical and calibration services

  • 4. Training and technical

advisory services

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ORGANIZATIONAL STRUCTURE

Based on Rationalization Plan, August 2009

Planning & Management Information Systems Division (PMISD)

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Excellence in propelling development as provider of technologies and services for the industry To make local industries globally competitive

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SLIDE 5

TOTAL NO: 300

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SLIDE 6

ITDI alignment to the DOST response to four of the 10-point National Socio-Economic Agenda

Promote science, technology, and the creative arts to enhance innovation and creative capacity towards self-sustaining, inclusive development Promote rural and value chain development toward increasing agricultural and rural enterprise productivity and rural tourism Increase competitiveness and the ease of doing business Invest in human capital development, including health and education systems, and match skills and training

Optimize research and development (R&D) investment outcomes by prioritizing pressing concerns as well as potentials in the areas of health, agriculture, and process industries with particular consideration to the needs and potentials

  • f the regions

Continue to address the reduction of risks brought about by unpredictable, changing climate, natural disasters and environmental degradation Contribute to hastened countryside development by maximizing the utilization

  • f R&D results and S&T innovations by the

communities and productive sectors nationwide Stimulate technology-based economic activities through the availability of highly- trained S&T professionals, state-of-the-art facilities and world-class institutional infrastructure

R&D Development of Process for Sustainable Industries and its support chain components STI-based Risk Reduction initiatives Technology-based industries for countryside development:

  • a. Techno-transfer
  • Community HRD (Human Resource Dev’t)
  • Increase PPP (Public-Private Partnership)
  • Increase techno-transfer for

commercialization

  • b. Technical services
  • Provision of State-of-the-art R&D, testing

and metrology facilities

  • Safety regulations and quality standards

compliance Knowledge Enhancement

  • Systems/ acquisition and dev’t
  • Technical Expertise dev’t

10-Point Agenda DOST’s Thrust ITDI’s Direction

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SLIDE 7

Techno-transfer/Technical services (2017 onwards)

  • 1. Increasing capacities: Food Innovation Center (FIC), OneLab, National Metrology

Laboratory (NML) , added services derived from R&D and new labs that are to be develop

c

R&D

  • Development of Process for

Sustainable Industries and its support chain components

  • Risk Reduction initiatives

Knowledge Enhancement:

  • Systems/ acquisition and dev’t
  • Tech Expertise dev’t

Technology-based industries for countryside development:

  • a. Techno-transfer
  • Community HRD
  • Increase PPP
  • Increase techno-transfer for

commercialization

  • b. Technical services
  • Provision of State-of-the-art R&D,

testing and metrology facilities

  • Safety regulations and quality

standards compliance

2022

OUTCOME:

By 2022, ITDI becomes an Institute realistically addressing STI concerns of the Philippine Industries and making these Industries successful

Enhanced delivery of public good & services thru STI

Organizational Change

2017

1. Transition

  • a. NML to NMI (2017-19)
  • b. Packaging Division to Center (2017-19)
  • 2. Institutionalization of ADMATEL (2013-18), Onelab (2014-20) & Rubber Lab (2017-19)
  • A. Appropriate management systems improvement: (on-going)

1. Components of Project Management system incorporated / enhanced in all R & D Projects to be implemented: a. Sustainability b. Business Plan (Investment portfolio and strategic plan) c. Impact Assessment of Developed Technologies

  • 2. ISO Quality, Safety, Environment and Energy Management Systems
  • B. Human Resource Dev’t

R&D (2017 onwards)

  • 1. New researches

a. Sea salt (2017-19) b. Modified starches (2017-19)

  • c. FIC continuing researches d. Technological support for cacao products (2017-19)
  • e. RFID and intelligent packaging (2017-22) f. Industrial Oleochemicals (2017-19)
  • g. Natural dyes & colorants (2017-19) h. Energy efficient systems for industrial mfg. (2017-19)
  • i. Risk reduction initiatives
  • Development of relief and military foods FIC-based production system (2017-19)
  • Potable water analyses (metal, physical and other biological indicators) (2017-19)
  • Resource efficient and cleaner production for industries (waste management: minimization, recycling,

utilization and treatment) (2017-22)

  • 2. Establishment of new and enhance laboratories and development centers

a. Green Composite Materials lab (2017-22) b. Green Packaging lab (2017-19)

  • c. Packaging simulation research & testing lab (2017-18) d. Food Allergen lab (2018-20)
  • e. Food Pathogen references / Thermobacteriology lab (2018-22) f. Non-GMO lab (2017-22)
  • g. Industrial Corrosion R&D lab (2017-22)
  • h. Industrial Membrane (2017-22)
  • i. Modular Multi- Industry Innovation Center) (2017-22)
  • j. Rubber testing lab (2017-19)
  • k. I-SCENARIO (2018-20)
  • 3. Data mining on R&D archives on material science and biotechnology for food & other industrial

applications (2017-22)

  • 4. Quality and safety guidelines in aid to standards development (2017-22)
  • 5. New test services and training modules for industries (2017-22)
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Examples Examples of

  • f Engineering

Engineering-Rela elated ted Activit Activities ies:

 Design and Fabrication of Industrial Equipment

  • A. Food Processing Division

1. Food Innovation Center (FIC) equipment

  • B. Chemicals & Energy Division

1. Salt Iodization Equipment 2. Renewable Energy Microsystems

  • C. Environment & Biotechnology Division

1. Compact Wastewater Treatment System Enhanced with Bio- Augmentation Technology for Quick Service Restaurants (QSRs) 2. Bioreactors

  • D. Materials Science Division

1. Tryke ni Juan – utilizing natural fiber (abaca) composites

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La Labor boratorie tories f s for Ma

  • r Materia

terials Anal ls Analysis ysis and and Testing esting

Advanced Device and Materials Testing Laboratory (ADMATEL) Advanced characterization and failure analysis of semiconductor and electronic devices NanoLab Development of nanotechnology materials and products; R&D development of products for research and technical services * Rubber Laboratory Performs performance and physical tests like: Hardness Elongation Melt Flow Rate Tensile Compression Abrasion Resistance Vicat Softening ** Flexural Strength *** Tear Resistance Density/Specific Gravity

* 1 nanometer = (1x10-9 m, 1-100 mm) ** softening of polymeric materials measurement *** bending properties measurement

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Na National tional Metr Metrolog

  • logy

y La Labor borator tory

National Metrology Institute of the Philippines

tasked by law

  • A. Establish and maintain the national measurement

standards for physical quantities: Mass, Temperature, Pressure, Voltage, Resistance, Luminous Intensity, Time Interval

  • B. Dissemination to to Filipino users.

Calibration and Testing Training Proficiency Testing/ Measurement Audit Consultancy/Technical Service

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FOOD FOOD INNO INNOVATION TION CENTE CENTER (FIC) R (FIC)

ENGINEERING R&D ENGINEERING R&D

Food Pr

  • od Process
  • cessing Div

ing Divisi ision

  • n
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ENGINEERING R&D ENGINEERING R&D

Chemicals hemicals and Ener and Energy y Divi ivision sion

Des Design ign & F & Fabr brica ication tion

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De Design sign & F & Fabr brica icatio tion n for

  • r R

Ren enew ewable ble En Ener ergy y Micr Micro-sy syst stem ems s

Continuous Biofuel Reactor Solar Biomass Hybrid Fired Dryer

ENGINEERING R&D ENGINEERING R&D

Chemicals hemicals and Ener and Energy y Divi ivision sion

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Capacity 12 m3/day Investment Cost P 300,000.00 Operating Cost P 100.00/day Construction Material Concrete Footprint 2m x 4m (can be fitted to 1 parking slot) The system can be constructed underground such that the parking slot can still be utilized

Air Air

Waste te Sludge Recycle cycle Sludge Efflu luent WW WW from Kitch chen/ / Grease se Trap Equali liza zatio tion Tank

Reac action ion Tank nk Clarif rifie ier Proc

  • cess Flow Diagr

gram am of the e Treat eatment nt Proc

  • ces

ess

SLUDGE BED DRYER

ENGINEERING R&D ENGINEERING R&D

En Envir vironment & Biot

  • nment & Biotec

echnolog hnology y Div Divisi ision

  • n

Compact Wastewater Treatment System for Quick Service Restaurants (QSRs)

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Nanoco Nanocomposite mposites s (R (R&D &D since 20 since 2004) 04)

Nanocomposites are new types of composites wherein functionalized nanomaterial additives such as nanoclay and nanosilica are added to rubber and other polymeric matrices to:

PR PROVIDE VIDE BET BETTE TER R PR PROPE OPERTIE TIES: S:

  • Modulus and tensile strength
  • Barrier properties
  • Dimensional stability
  • Heat distortion temperature
  • Flame-retardancy
  • Recycleability

USAGE OF POLYMER NANOCOMPOSITES PARTS

Source: Polymer nanocomposites drive opportunities in the automotive sector. Retrieved at http://www.nanowerk.com/spotlight/spotid=23934.php

ENGINEERING R&D ENGINEERING R&D

Ma Mater terials ials Science Science Div Divisi ision

  • n
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SLIDE 16

Development of Natural-Fiber Composites

  • A. Abaca-Fiber Composites

Resin Transfer Molding Fabrication

Abaca Fiber Reinforced Composite for Tricycle Roof and Tricycle Body

ENGINEERING R&D ENGINEERING R&D

Ma Mater terials ials Science Science Div Divisi ision

  • n

DOST Secretary Fortunato De La Peña with Taguig Mayor Lani Cayetano

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MET METALS R&D ALS R&D

Ma Mater terials ials Science Science Div Divisi ision

  • n

De Develop elopmen ment of

  • f

Fu Func nction tional al Coa Coating tings s * *

  • A. Nanominerals for Self –

cleaning/photocatalytic, anti-bacterial paint/coating B. Nanostructured composite coating by electrodeposition for high performance applications (marine environment applications) * Provides anti-corrosion properties auto refinish

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