Dsseldorf, Germany Dierk Raabe, Res Metallica Symposium, Department - - PowerPoint PPT Presentation

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Dsseldorf, Germany Dierk Raabe, Res Metallica Symposium, Department - - PowerPoint PPT Presentation

From grains to atoms: ping-pong between experiment and simulation for understanding microstructure mechanisms P.-P. Choi, M. Kuzmina, J. Deges, M.J. Yao, O. Cojocaru-Miredin, I. Povstugar, C. Liebscher, M. Lipinska-Chwalek, S. Katnagallu, D.


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From grains to atoms: ping-pong between experiment and simulation for understanding microstructure mechanisms Düsseldorf, Germany

P.-P. Choi, M. Kuzmina, J. Deges, M.J. Yao, O. Cojocaru-Miredin, I. Povstugar, C. Liebscher, M. Lipinska-Chwalek, S. Katnagallu,

  • D. Ponge, M. Herbig, C. Tasan, A. Stoffers, S. Sandlöbes, T. Hickel, J. Neugebauer, J. Mayer, C. Scheu, G. Eggeler, D. Raabe

Dierk Raabe, Res Metallica Symposium, Department of Materials Engineering, KU Leuven, May11th 2016

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Zeitalter tragen die Namen von Materialien

Experiment Models

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Complex materials: atomic scale view

Atom Probe: Imaging atoms Solar Cells High temperature materials Strong light- weight steels

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Complex materials: atomic scale view

Atom Probe: Imaging atoms Solar Cells High temperature materials Strong light- weight steels

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Atom Probe Tomography (APT)

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Ion sequence Position sensitive detector X1, Y1, ToF1 VDC Vp +

Time of flight

X2, Y2, ToF2 X3, Y3, ToF3 X4, Y4, ToF4 R  50 nm T 20–100 K X5, Y5, ToF5 …….. Time of flight  chemical identity Position of hit  X-Y coordinates Evaporation sequence  Z coordinate

  • r

The specimen is the lens 3D point cloud data

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SLIDE 6

Atom Probe Tomography (APT): directions for structure resolution

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can you get structure? It‘s a point cloud

approach 1: use evaporation anisotropy approach 2: combine APT withTEM / SEM / STEM

Guo et al phys rev let. 2014, Duarte et al. Science 341, 372 (2013)

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Atom Probe Tomography (APT): evaporation anisotropy

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Atom Probe Tomography (APT): evaporation anisotropy

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Atom Probe Tomography (APT): evaporation anisotropy

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Atom Probe Tomography (APT): evaporation anisotropy

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(002) planes

Atom Probe Tomography (APT): evaporation anisotropy

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(111) planes

Atom Probe Tomography (APT): evaporation anisotropy

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(001) (012) (113) (112) (111) (011)

Field desorption image; example Fe3Al

12

Herbig et al., phys rev let. 2014, Guo et al phys rev let. 2014

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SLIDE 14

[111] [-1-12] 0.33 nm 0.25 nm

Lattice plane reconstruction: APT crystallography

Fe3Al (only Al displayed)

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Atom probe crystallography: Chemistry and structure in 3D

Kuzmina et al. Science 349 (2015)

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SLIDE 15

2 nm

[111] [-1-12] 0.33 nm 0.25 nm

Lattice plane reconstruction: APT crystallography

Fe3Al (only Al displayed)

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Atom probe crystallography: Chemistry and structure in 3D

Kuzmina et al. Science 349 (2015)

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Experimental setup for correlative TEM–APT probing

Ga3+ 52° modified single- tilt TEM retainer sample

FIB: Tip is cut parallel to holder axis.

e-

TEM: During tilt around holder axis tip always stays in focus range, whole sample in focus (!).

Ions

APT: Defined sample orientation in all instruments makes it possible to merge information.

Principle

Guo et al phys rev let. 2014, Duarte et al. Science 341, 372 (2013)

15

Li et al. phys rev let. 2014 Herbig et al., phys rev let. 2014

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SLIDE 17

Experimental setup for correlative TEM–APT probing

Ga3+ 52° modified single- tilt TEM retainer sample

FIB: Tip is cut parallel to holder axis.

e-

TEM: During tilt around holder axis tip always stays in focus range, whole sample in focus (!).

Ions

APT: Defined sample orientation in all instruments makes it possible to merge information.

Principle

Guo et al phys rev let. 2014, Duarte et al. Science 341, 372 (2013)

16

Li et al. phys rev let. 2014 Herbig et al., phys rev let. 2014

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Correlative TEM-APT probe for 5D GB segregation analysis

BF-STEM micrograph of cold-drawn Fe-C (010) (00-1) (-100) e- beam Nano beam diffraction Scanning nano beam diffraction

100 nm

(ASTAR) Acta Mat 61 (2013) 3172, Herbig et al. phys rev let. 2014

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Carbon atoms

50 nm

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Correlative TEM-APT probe for 5D GB segregation analysis

5 crystal. parameters N chemical species

Herbig phys rev let., (2014); Kuzmina et al. Science 349 (2015) Li. phys rev. let (2014)

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  • Mn
  • Fe

Mn 11 at% isosurface Segregation at dislocation lines (ε=50% & 450°C/6h): Fe-9wt% Mn

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Kuzmina et al. Science 349 (2015) Li. phys rev. let (2014)

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Correlated microscopy LAGB (50%CR+450°C/6h) Fe-9%Mn

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  • Mn
  • Fe

Mn 11 at% isosurface

Kuzmina et al. Science 349 (2015) Li. phys rev. let (2014)

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  • Mn
  • Fe

Mn 11 at% isosurface Segregation at dislocation lines (ε=50% & 450°C/6h): Fe-9wt% Mn

21 Fe-Mn: segregation & reversion: trends for middle Mn steels

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Complex materials: atomic scale view

Atom Probe: Imaging atoms Solar Cells High temperature materials Strong light- weight steels

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Courtesy: Siemens

New materials for key energy technologies: Turbine materials

s

Source: Siemens

75% energy conversion via turbines <44% efficiency

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Courtesy: Siemens

New materials for key energy technologies: Turbine materials

Source: Siemens

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Example: 4th generation superalloys for turbine blades (SFB / TR 103)

20 nm

Al Co Re

  • iso. 56 at.% Ni

source GE

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Complex materials: atomic scale view

Atom Probe: Imaging atoms Solar Cells High temperature materials Strong light- weight steels

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Courtesy: Maybach, Siemens, ThyssenKrupp, VW, IG Metall Eng.

New materials for key energy technologies: Mobility

courtesy: R. Boesenkool, SMEA conference, Sheffield SUV sales, Germany

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Nanostructured Fe-based superalloy

Fe-30%Mn-8%Al-1.2%C – 10-18% Weight reduction

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[100]/κ [010]/κ [001]/κ

HAADF-STEM

20nm

Characterizing Fe-Mn-Al-C /κ steel by correlative HRSTEM / APT

Al Mn/Fe C

DFT supercell of κ-carbide courtesy: P. Dey, T. Hickel

APT C  9.0 at.%

HRSTEM 2D structural analysis with atomic resolution

  • Coherency
  • Lattice parameter

gradient

  • Site occupancy
  • Interface structure

APT 3D chemical analysis with near atomic resolution

  • 3D morphology
  • Elemental partitioning
  • Chemical gradients

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Nanostructured Fe-based superalloy

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Fe-30%Mn-8%Al-1.2%C – 10-18% Weight reduction

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SiO2 pattern

1µm

Strain map Experiments Spectral solver Digital model Strain map & stress map Simulations

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ICME applied to dual phase steel

Integrated Computational Materials Engineering: DP steel

Deformation Imaging & DIC Sectioning Indents

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Martensite: Hierarchical microstructure analysis

Integrated Computational Materials Engineering: DP steel

Morsdorf et al. Acta Mater 95 (2015) 366

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C

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33 Integrated Computational Materials Engineering: DP steel

In-situ tensile testing: role of coarse lath in martensite fracture

SEM – in-situ tensile

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Damage statistics in dual phase steels

34 Integrated Computational Materials Engineering: DP steel

DM: martensite damage; DM-F: martensite-ferrite decohesion

Tasan et al. Annu. Rev. Mater. Res.45 (2015) 391

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35 DAMASK.mpie.de

Düsseldorf Advanced MAterial Simulation Kit, DAMASK

> 15 years of development > 50 man years of expertise > 50.000 lines of code Pre- and post-processing Blends with MSC.Marc and Abaqus Standalone (FFT) spectral solver

Freeware, GPL 3

Crystal plasticity & phase field: Mechanics, damage, phase transformation, diffusion http://DAMASK.mpie.de

Many user groups

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Atom Probe: Imaging atoms Solar Cells High temperature materials Strong light- weight steels

Complex materials: atomic scale view

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Σ3 with steps and high EBIC contrast

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  • A. Stoffers, PRL, in press

Si C O 20 nm

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Σ3 facets in HR-STEM

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5 nm 2 nm

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APT reconstruction LEAP 5000

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Stoffers et al, 2015 PRL

Si C

nm

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Example Turbines Example LED Example Soft magnetic materials Example Thin film solar cells Example Hydrogen based energy Example Catalysis

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Message & Conclusions

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The Düsseldorf Max-Planck Team

www.mpie.de