Corporate Presentation 2020 Core Values Engineering Manufacturing - - PowerPoint PPT Presentation
Corporate Presentation 2020 Core Values Engineering Manufacturing - - PowerPoint PPT Presentation
Corporate Presentation 2020 Core Values Engineering Manufacturing Customer Service Solutions Milestone Circular Connectors Expanded IP54 - IP68 First Responder/ Law Enforcement Electronics Interconnect Mechanical Division
Core Values
Engineering Manufacturing Solutions Customer Service
Mechanical Division Established
- Fabrication
Electronics Library Team Established Northern California PCB Layout Facility Established Southern California PCB Layout Facility Established Established PCB Division in Taiwan Established PCB Division in China Flex & Rigid- Flex PCB
Established
Component Division Established Component Division Expanded
- High Speed I/O
- Push-Pull Circular Connector/
Snap Latch Series Component Division Expanded
- Interconnect Components
- Cable Assemblies
Component Division Expanded
- Magnetics
Division
2012 1993 1997 2000 2002 2005 2006 2007 2011 2015
Packaging Systems Established
2016 2017 2018
Interconnect Division Established
2014
Component Division Expanded
- Power Transformers
Mechanical Division Expanded
- Design Capabilities
Milestone
2015
Circular Connectors Expanded
- IP54 - IP68
- First Responder/ Law Enforcement
- Self-wiping Sockets
- Custom Disposable
2019
Divisions
PCB Layout PCB Interconnect Solutions Components Mechanical Packaging Systems
PCB Layout → Routing Service → Library Service Cloud Library Management Mechanical Design Thermal Analysis Quick Turn High Mix Low Volume Medium to High Volume Multilayer/Buildup Medical and Industry High Speed I/O Connectors QSFP28, SFP28, QSFP+ XFP, SFP+, SFP, MiniSAS HD Push-Pull Connectors Custom Cables Turnkey Solution USB, SATA, HDMI, BTB HDMI/USB Cable Assemblies RF, Memory Card, FPC, Power Cord Planar Transformers RJ45 W/ Magnetics Power Transformers, LAN Magnetics High Speed Module Systems System SI/PI Modeling Enhanced Thermal Packaging Design & Fabrication Solutions Plastic Injection Die-Cast Molding Sheet Metal Stamping Screw Machine Cable & Wire Harness Spray Finishing
Technical Sales: 13 Corporate Offices / Design Center: 2 Inside Sales: 22, QA: 5 Engineer: 20 Regional Sales Locations: 36 Sales Representatives: 99
North America Sales Coverage
Mechanical Fabrication Component Factories PCB Factories PalPilot Design Center & Alliance Partners Corporate Offices / Design Center: 2 Inside Sale: 20 SQI: 6 Regional Sales Locations: 6 Sales Representatives: 50
Asia Factory & Sales Coverage
Revenue Totals Based on all Combined PalPilot Business Units
North America Revenue / 2009-2020*
*Projected *
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 120 US$ Million 100 US$ Million 80 US$ Million 60 US$ Million 50 US$ Million 130 US$ Million 110 US$ Million 90 US$ Million 70 US$ Million
PalPilot Sales by Industry
PCB Layout
PCB Design Services
PalPilot’s continuous resource-training and investments in state-of-the-art tools enable us to offer precision design services to meet the needs of today’s demanding product challenges.
- High-speed (>26Gbps/channel)
- High Density
- Highly Constrained
- High-Layer (>40 layers)
- 2000+ pin BGA
- 0.35mm pitch
- Controlled Impedance
- Backdrill
- Blind and Buried Vias
- HDI
- Via-in-pad
PCB Technologies
- Veteran PCB Designers
- Close Interaction
- Anywhere, Anytime
- Flexible Schedule
- Industry Leading Software
- Concurrent Engineering Collaboration
- Around-The-Clock Routing Support
Key Features
- SFP28, QSFP28
- Infiniband
- XAUI
- PCle Gen 3, PCle Gen 4
- Gigabit Ethernet
- Fibre Channel
- DDR3, DDR4
- RF and Microwave
- ATCA & Micro-TCA
Industry Applications
Cloud Library Management
Supported Platforms Capabilities
- OrCAD CIS
- Concept HDL
- Cadence Allegro
- Solidworks and STEP
- Schematic Symbol Creation
- Footprint Creation
- IPC-7351, IPC-7251, JEDEC
Standards
- Custom Land Pattern – Z-Axis
Dimension
- 3D CAD Models
Visit us:
PCB
Quick-Turn Prototype Pre-Production Volume Production Complete Solution Throughout Product Life Cycle
Commitment to Quality
PCB Fabrication
Quick Turn, 5-10 Days from Asia High Mix Low Volume Medium to High Volume Multilayer/Build up Flex, Rigid-Flex UL ISO9001 (Quality System) IATF16949 (Automotive) ISO13485 (Medical) AS9100 (Aerospace) ISO14001 (Environmental) OHSAS18001 (Safety)
Certifications
PCB Fabrication Capabilities
RIGID BOARDS FLEX BOARDS
Layers
1 – 40L
Max Board Size
24” x 40”
Max Board Thickness
.315”
- Min. Board Thickness
4L – 16 mil, 6L – 24 mil, 8L – 40mil, 10L – 48 mil, 12-16L – 63 mil
HDI Boards
Blind, Buried & Stacked Vias
Impedance Control
≤50 OHMS = ±5OHMS >50 OHMS = ±10%
Aspect Ratio Mechanical
15:1 | 35:1 (ATE)
- Min. Line Width
2.5 mil
- Min. Line Space
2.5 mil
- Min. Mechanical Drill / Pad 6 mil | 16 mil
Min Laser Drill / Pad
4 mil | 10 mil
PTH Dia. Tolerance
±3 mil
NPTH Dia. Tolerance
±1 mil
Hole Position Deviation
±3mil
Outline Tolerance
±4 mil
Solder mask Dams
3 mil
Aspect Ratio Laser
1:1
Flammability
94V-0
Layers
1 – 12L
Max Board Size
8.6” x 13.8”
Max Board Thickness
.040” without stiffener
- Min. Board Thickness
4 mil
- Min. Line Width
3 mil
- Min. Line Space
3 mil
- Min. Mechanical Drill
4 mil
Outline (Laser) Tolerance
±2 mil
Cover Layer Dams
8 mil
Flammability
94V-0
Impedance Control
≤50 OHMS = ±5OHMS >50 OHMS = ±10%
PCB Fabrication Capabilities
RIGID – FLEX METAL SUBSTRATE PCB
Layers
2 – 40L
Max Board Size
15.75” x 30.0”
Board Thickness
.00788” - .1968”
Impedance Control
≤50 OHMS = ±5OHMS >50 OHMS = ±10%
- Min. Line Width
2.5 mil
- Min. Line Space
2.5 mil
- Min. Mechanical Drill / Pad 6 mil | 16 mil
Min Laser Drill / Pad
4 mil | 10 mil
Max Buried Via
8 Mil
PTH Dia. Tolerance
±3 mil
NPTH Dia. Tolerance
±2 mil
Hole Position Deviation
±3mil
Outline Tolerance
±4 mil
Solder Mask Dams
3 mil
Aspect Ratio Mechanical
20:1
Aspect Ratio Laser
1:1
Aluminum Substrate, Copper Subs, Aluminum Substrate and Copper Substrates Metal-Substrate Control Depth capability (mm)
±0.05
Counter bore depth-controlled capability (mm)
± 0.10
Maximum copper weight (OZ)
12
Heat Sink ViPPO Resin Fill
[Conductive and Non-Conductive]
Metal – Buried PCB Embedded Resistance Embedded Capacitance Hybrid Lamination Micro-Via Copper Fill Heavy Copper UL – 6oz
SPECIAL PROCESSES
PCB Fabrication Capabilities
ATE / Burn-In Board
Layers
2 – 80L
Max Board Size
15.75” x 30.0”
Board Thickness
.093” - .250”
DUT/Drill Pattern Pitch
.0118” (.3mm) minimum
- Min. Line Width
2.5 mil
- Min. Line Space
2.5 mil
- Min. Mechanical Drill / Pad 4 mil | 10 mil
Min Laser Drill / Pad
3 mil | 6 mil
Inner Layer Spacing Pad/Trace 1.5 mil Aspect Ratio Mechanical
35:1
Stub Drilling Max Depth
0.30 (.3mm pitch) – 0.130 (.5mm pitch)
Stub Drill Diameter
0.0079 (.3mm pitch) – 0.01(.5mm pitch)
Surface Finish
ENIG | ENIPIG | Hard Gold Selective Gold | Flash Gold
Impedance Control
≤50 OHMS = ±5OHMS >50 OHMS = ±10%
PCB Fabrication – Materials & Surface Finish
LAMINATE MATERIAL SUPPLIERS SURFACE FINISHES
- Standard Tg FR-4
- Mid Tg FR-4
- High Tg FR-4
- High Speed Materials
- Mixed Dielectric Constructions
- Halogen Free
- High CTI
- Polyimide (adhesive, adhesiveless)
- PET / Polyester
- Metal Core
- Isola
- Sheng Yi
- ITEQ
- Ventec
- Nelco
- Panasonic
- Rogers
- Taconic
- Dupont
- Taiflex
- Leaded HASL
- Lead Free HASL
- Immersion Gold (ENIG)
- Immersion Gold (ENEPIG)
- Immersion Silver
- Immersion Tin
- Hard Gold (Fingers)
- Selective Hard Gold
- Wire Bondable Soft Gold
- Flash Gold
- OSP
- Carbon Ink
Packaging Systems
Packaging Systems
IC Substrate
- Coreless laminate Substrate
- High Power Ceramic Substrate
- Thin Film Ceramic Substrate
- Glass Substrate Solutions (Development)
Package Assembly Systems
- Coreless Package Systems
- High Frequency LNA/PA
- Optical Package Solutions
- SiP, 2.5D & POP Assemblies
Substrate & Package Design Service
Packaging Systems
PCB & Substrate SI/PI Modeling & Measurement
- Insertion Loss
- Return Loss
- Eye Pattern Generation
- Cross Talk
Specialized Material Deployment
- Next Generation Polyimide Laminate Systems
- 25um via Generation, 25um L/S
- High Conductivity ITO Replacement
- High Transparency
- High Conductivity
- Low Cost
Interconnect Solutions
Plastic Push Pull Watertight M12/ M8 Metal Push Pull Disposable Easy Clean High Voltage Custom Mixed Contacts Sterilizable Thread Locking Bayonet Locking Color Codes Multiple Keying Features Push Pull Latching Touch Proof Power & Signal Fast Data Transfer IP68 High Mating Cycles
Interconnect
PCB Mount Multiple Sizes Break Away EMI Protection
Plastic Connectors
- TOUCH PROOF
- LIGHT WEIGHT
- MIXED CONTACTS
- CUSTOM OPTIONS
- OZONE FREE
- STERILIZABLE
- DISPOSABLE
- BREAK AWAY
- METAL TO PLASTIC
- COLOR KEYING
- IP67 PROTECTION
- CUSTOM SOLUTIONS
PLASTIC CONNECTORS
Metal Shell Connectors
- HIGH MATTING CYCLES
- CUSTOM SLUTIONS
- 6 HOUSING STYLES
- UP T0 64 CONTACTS
- MIXED CONTACTS
- IP68 PROTECTION
- EASY CLEAN
- QUICK DE-MATING
- THREADED LOCKING
- RUGGED / ROBUST
- 90 DEGREE PCB
- 360 DEGRE SHIELDING
METAL CONNECTORS
We utilize our standard Medical grade cable to meet long term and short builds. All our cables are designed to meet the medical criteria and requirements within the specified fields of medicine .
Features
Med edical Grad rade Mixe ixed Con Conductors Twis isted Pair irs Shie ield lding Silic ilicone TPE & TPU Coa Coaxial Fib iber Optic tics Ja Jack cket t Co Color Optio tions Fle lexible e
Custom Cables Industrial & Medical Quality
Complete Solutions
Added Value
Over Molds Devices Raw Cable and Assemblies
Turnkey Solution Competitive Pricing
Manufacturing Expansion
- Molding Capabilities
- Full Assembly Process
- Self Contained Particle Monitoring
Features Advantage ✓ Sterile Environment ✓ Medical Final Packaging ✓ Incoming Particulate Inspection ✓ Value Added in Medical Applications
Clean Room
Classification 8
Components
Connectors
USB Connectors RJ45
▪ USB 3.1 ▪ USB 3.1 Type-C ▪ USB 3.0 ▪ USB 2.0 ▪ USB Type A ▪ USB Type B ▪ USB Type AB ▪ Mini USB ▪ Micro USB ▪ Type A (1.0 Spec) ▪ Type B (1.0 Spec) ▪ Type C (1.3 Spec) ▪ Type D (1.4 Spec) ▪ Type E (1.4 Spec) ▪ Mini-HDMI ▪ Micro-HDMI
HDMI
- 0.4 Pitch.
0.8H/0.9H/1.0H/1.5 /H2.0H.
- 10 Pin~60 Pin
- Designed to Prevent
Tin Wicking
- Narrow Design to
Reduce Space for PCB
BTB
▪ 1x, 2x Series ▪ USB Combo ▪ LED Option ▪ EMI Shield Option ▪ Right Angle, Vertical
RF Connector Custom Memory Card
▪ 1.2H/1.5H/2.5H Plug and Socket Series 0.81/1.00/1.13/1.32/1.37 Wire ▪ Supports Insert Molding Process for Sealing ▪ Strong Chamber for Better Molding and Mating Guide
- Plastic Cover
- Stamping Contact
- Insert Molding
Mechanical Structure
- 1.5/1.30H Push Pull Type
Micro SD
- Locking Feature for the
Design
- Anti Card Fast Eject Function
- Detection Switch Pin
Attached
- Low Profile Sim Card
FPC
- 0.3mm, 0.5mm Pitch
1.0H
- 6 Pin ~ 67 Pin
- Front and Backflip
Lock
- Designed to Prevent
Tin Wicking
- Superior Solder Peg
Connectors
Cable Assembly
HDMI USB RF
- Matches high
frequency characteristics
- 1.2H/1.5H/2.5H plug
and socket series 0.81/1.00/1.13/1.32/ 1.37 wire
- USB 2.0 A to B
- USB 3.0 to 3.1
- USB 3.1 Type-C
- Custom Design
- USB Committee
Member
- HMDI 19 Pin Male to Male
- HDMI 19 Pin Male to DVI-D
- Custom Design
- Low Noise
- High Volume Manufacturing
Capabilities
- Premium Certified 4K60
HDMI Cables / Smallest OD Designs Available
Power Cord
- EU ROHS directive and EU
REACH Regulation
- China ROHS directive;
Norway PoHS directive
- California 65 proposal and
HR4040
- PAHS ( polycyclic aromatic
hydrocarbons ) control
- Adjacent benzene two
formic acid salt control
USB Type-C Cable
RJ45 With Magnetics
10/100/1000 Base-T ǀ 10GBase-T ǀ RJ45 + USB Combo ǀ PoE/PoE Plus with Internal Diode Bridge
TYPES
Single Port ǀ Multiple Port Stacked Port ǀ Low Profile ǀ Vertical Custom Configurations ǀ Optional Emi Tabs
PACKAGES FEATURES
Integrated Magnetics ǀ Tab Up or Tab Down ǀ LED Color Options Surge Protection ǀ RoHS Compliant
Power Magnetics – LAN Magnetics
Power Transformers SMD & Wire Wound Inductors LAN Magnetics
- 350μH OCL
- PoE rated at 350mA
- PoE+ rated 600mA
- 1500 Vrms Isolation
- 10/100/1000Base-T
- 10Gbase-T
- 2.5Gbase-T
- RoHS Compliant
- Low Profile
- Small Size
- Surface Mount
- High Current
- Low DCR
- High Energy Storage
- Low-Loss
- Magnetically Shielded
- RoHS compliant
- Planar Transformers up to
5000W
- High Frequency
Transformers
- Laminated Transformers
- Flyback Transformers
- High Power Density
- Step Up/Down
- Build-to-print
- Custom Design Support
Current Sense Transformers
- Current range 0.01-300A
- Frequency 50Hz — 400Hz
- Accuracy 0.1, 0.2, 0.5, 1
- Insulation 4000 VAC/1min
- ANSI C57.13/IEC60044-1
- Custom Turns-Ratio option
- RoHS compliant
Mechanical
Industrial Design Mechanical Design Prototyping Soft Tooling Hard Tooling Production
Mechanical Solutions
✓ Design tools : PRO/E Solidwork/ simulation tool / inspection and verification tool design ✓ Mechanical design : enclosure / transmission / structure system design ✓ DFM (Design for Manufacturing) : plastic / sheet metal / die casting / extrusion ✓ Successful Projects : scanner / printer / POS / E-bicycle / portable product
Design & Review Design Analyses Tooling Fabrication Mass Production
Mechanical Design Capabilities
Mechanical Fabrication Capabilities
Injection Molding
- Insert Molding
- High End & Super Slim Plastic
Injection
- Gate Cut in Mold Technology
- Die-Casting: (High Pressure)
Aluminum, Zinc
- Robotic Forming
- Stamping & Blanking Presses
- Training Certification for
Welders
- Paint, Powder Coating, Silk
Screening
Metal Stamping Surface Finish
- Fully Automatic Spray
Painting Lines (8)
- Flat Bed, Manual, UV Spraying
- Anti-Finger Print Finish
- Soft Touch Finish
CNC & Extrusion
- Precise 1, 2, 3 Head CNC
- Surface treatments:
Anodizing, Powder Coat
- Sandblasting, Wiredrawing
Screen/Pad Printing, Laser Carving, Etching