Corporate Overview Plant at Yamunanagar, Haryana Head Office, Noida - - PowerPoint PPT Presentation

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Corporate Overview Plant at Yamunanagar, Haryana Head Office, Noida - - PowerPoint PPT Presentation

Jan 22, 2023 580 likes •1.13k views

Corporate Overview Plant at Yamunanagar, Haryana Head Office, Noida Head Office, Noida Plant at port town of Dahej, Gujarat Plant at port town of Dahej, Gujarat New Plant at Bawal for Standard Presses New Plant at Bawal for Standard Presses

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SLIDE 1

Corporate Overview

Head Office, Noida Plant at port town of Dahej, Gujarat Plant at Yamunanagar, Haryana New Plant at Bawal for Standard Presses Head Office, Noida Plant at port town of Dahej, Gujarat New Plant at Bawal for Standard Presses

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SLIDE 2

Th S ti I d t i l S di t Ltd The Saraswati Industrial Syndicate Ltd.

ISGEC Group Saraswati Sugar Mills Ltd. ISGEC John Thompson ISGEC

  • U. P. Steels

(wholly owned subsidiary company)

ISGEC John Thompson

Presses: Mechanical &

ISGEC

Steel Castings Boilers

  • U. P. Steels

Pressure Vessels & Heat Hydraulic EPC Sugar Plant & Machinery Heat Exchangers Iron Castings General Fabrication

Head Office at Noida (a suburb of New Delhi), India

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SLIDE 3

ISGEC Group Turnover & Exports

483

450 500

USD in Million

303 404

300 350 400

195 267

200 250 300

Turnover Exports 53 63 90 29 32 81 112 122

50 100 150

12 12 15 29 32

50 2003 2004 2005 2006 2007 2008 2009 2010

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Financial Year: October - September Conversion @ Rs.45/- to 1USD

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SLIDE 4

ISGEC Machine Building

  • Experience
  • Presses

Over 2700 Presses supplied including:

Machine Building Division

pp g

  • Including 31 Press Lines
  • Most of them supplied in the last 10 years

P i 19 C t i

  • Presence in 19 Countries
  • Contract Manufacturing

Over 15000 Tonnes of Mechanical Equipment made to customers design.

  • Equipment for Sugar Plants

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SLIDE 5

Repeat Orders

Customer Country Orders

ThyssenKrupp USA & India 7 (28 Presses) Valeo France, Mexico & India 4 (9 Presses)

Machine Building Division

, & ( ) LuK Germany, China, Brazil, 5 (7 Presses) South Africa & India Brandl Germany, Romania and 2 (3 Presses) y, ( ) Czech Republic Marubeni India 2 (4 Presses) Bellsonica Corporation India 2 (19 Presses) Suzuki Maruti India 4 (5 Presses) Ford Motors India 2 (4 Presses) T t M t I di 6 (11 P ) Tata Motors India 6 (11 Presses) Mahindra & Mahindra India 4 (9 Presses) Kalyani Lemmerz India 8 (17 Presses)

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Caparo Group India 10 (31 Presses) JBML Group India 23 (85 Presses)

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SLIDE 6

CIE Automotive, Egania, Spain

Machine Building Division

Stamping Center

  • 2500T Link Drive Press
  • Bed Size : 7m x 2.8m
  • Press is equipped with:

Electronic Transfer System Electronic Transfer System and Feed Line Equipment

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SLIDE 7

Brandl, Pfeffenhausen, Germany

2000T Link Drive Transfe

Machine Building Division

2000T Link Drive Transfe Press. Bolster Size: 6100mm x 2800mm This Press fitted with Robots for transfer

  • f components

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SLIDE 8

Brandl, Pfeffenhausen, Germany

Machine Building Division

  • Interfacing Of COMAU Robots

by ISGEC by ISGEC

  • Press equipped with 5 working

stations with a die Cushion stations with a die Cushion capacity of 64T at each station. O t t f 8 t i t

  • Output of 8 parts per minute.

R t O d i d f th t ft l f 315T H d li

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  • Repeat Order received from the customer after supply of 315T Hydraulic

& 400T Mechanical Presses to their Plants in ROMANIA & CZECH REPUBLIC.

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SLIDE 9

Brandl, Czech Republic & Romania

Machine Building Division

315T Hydraulic Press for Sibiu, Romania 400T Mechanical Press for Kaplice, Czech Republic

(Photographs taken during inspection at ISGEC Works)

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SLIDE 10

Blanking Lines: Neel Metal, India

Machine Building Division

  • Blanking Line with Oscillating Shear for Neel Metal
  • Integrated with Feedline, Washing Machine and Stacker

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  • Working Speed: 60 SPM
  • Bed Size 4500 x 2500 mm (~180” x 100”)
  • Similar Blanking Press supplied to Ford Motors
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SLIDE 11

Mahindra & Mahindra India

Machine Building Division

  • 1200T Mechanical

Tryout Press.

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SLIDE 12

Benteler, South Africa

Machine Building Division

  • 630T Hydraulic

Press

  • Press is fitted with

Robots for transfer

  • f components
  • f components
  • Repeat Order for

India received R t O d f

  • Repeat Order for

China under consideration

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SLIDE 13

JBM OGIHARA, India

Machine Building Division

Press Line 8-5-4-4 commissioned in 2010. co ss o ed 0 0

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SLIDE 14

ThyssenKrupp, India

Machine Building Division

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1000T & 800T Press Lines (10-6-6-6-4) & (8-6-6-6-4) – Commissioned in 2000 3rd Line (10-6-4-4-4) supplied in 2008

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SLIDE 15

Thyssenkrupp, India

Die Spotting Press:

Machine Building Division

Die Spotting Press:

  • Accuracies as per

JIS 6403 – 1994, special grade

  • 25 Presses supplied to

valued customers such as:

  • Suzuki Motorcycles

M ti S ki

  • Maruti Suzuki
  • ThyssenKrupp
  • Tata Motors
  • Sermo Mould
  • Ashok Leyland

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SLIDE 16

ThyssenKrupp, Detroit, USA

Machine Building Division

1200T Hot Forming Press:

  • Interfaced with furnace, loader,

unloader and cooling circuit for quenching quenching

  • For Hot Forming of Boron Steel

Components

  • The components produced (Pillars,

Front Case etc.) have high strength and low weight and are used in luxury car segment

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(Photograph taken during inspection at ISGEC Works)

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SLIDE 17

Valeo, San Louis Potosi, Mexico

Machine Building Division

Tandem Press Line 2 x 1000T and 3 x 600T Presses supplied to Valeo Mexico

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Tandem Press Line 2 x 1000T and 3 x 600T Presses supplied to Valeo, Mexico. ISGEC’s scope includes: Presses ; Die Transfer System Die Storage Racks and interfacing with Press to Press transfer system

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SLIDE 18

Valeo, San Louis Potosi, Mexico

Machine Building Division

1000T Feed Press

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SLIDE 19

Valeo, India

Machine Building Division

  • 1st Installation in Valeo Group
  • 630T Press for Progressive Dies

application

  • Interfaced with Feedline Equipment
  • Satisfactory performance since 1998
  • Satisfactory performance since 1998
  • Working Speed (Variable) : 30 to 90 SPM’s

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SLIDE 20

Valeo, Amines, France

Machine Building Division

  • 2nd Installation in Valeo Group
  • 1000T Press for

Progressive Dies application

  • Interfaced with Feedline equipment
  • Satisfactory performance since 2001
  • Working Speed (Variable) :

30 to 100 SPM’s

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(Photograph taken during inspection at ISGEC Works)

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SLIDE 21

Valeo, Amines, France

Machine Building Division

  • Repeat order from Valeo,

in 2005

  • 1000T Mechanical Press
  • Installed at Valeo,

Amiens, France

  • Working Speed (Variable)

30 to 120 SPM’s

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SLIDE 22

LuK, Sorocaba, Brazil

Machine Building Division

  • 630T Mechanical Press
  • 2nd Installation in LuK Group

2 Installation in LuK Group

  • Satisfactory performance since 2000
  • Working Speed (Variable) :

30 to 100 SPM’s 30 to 100 SPM’s

Similar Press supplied to LuK, Port Elizabeth, South Africa in 2007 , ,

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(Photograph taken during inspection at ISGEC Works)

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SLIDE 23

LuK, Sorocaba, Brazil

Machine Building Division

  • 1500T Hydraulic Press

commissioned at LuK, Brazil in 2008

  • High Speed Hydraulic Press with
  • High Speed Hydraulic Press with

dry cycle time of 3.3 seconds

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SLIDE 24

LuK, Taicang, China

Machine Building Division

  • 630T and 160T Mechanical Presses commissioned at LuK, China in 2006

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SLIDE 25

LuK, Buehl, Germany

Machine Building Division

630T 630T Mechanical Press commissioned at LuK, Germany in 2008

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SLIDE 26

General Motors, San Louis Potosi, Mexico

Machine Building Division

  • One of the three 1000T Link

Drive Mechanical Presses f t d f GM M i manufactured for GM, Mexico

  • These Presses are part of

Automated Tandem Press Line supplied by WIA pp y

(Photograph taken during inspection at ISGEC Works)

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SLIDE 27

Tata Motors, India

Machine Building Division

  • 1200T Hydraulic Press for

D D Sh t M t l Deep Drawn Sheet Metal Components We have so far supplied 11 Presses to this customer

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SLIDE 28

UTW, Drolshagen, Scheda, Germany

Machine Building Division

  • 1200T Hydraulic Press for

component tryout built to JIS 6403 Special Grade

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SLIDE 29

Wheels, India

Machine Building Division

  • 2000T Hydraulic Press

for Hot Forming

  • f Earth Mover Wheels

We have so far supplied 27 Presses to this customer

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SLIDE 30

Force Motors, India

  • 2000T Hydraulic Press

manufactured for

Machine Building Division

Force Motors, Pune, supplied in January 2008

  • Repeat order for machine

li d i 1999 supplied in year 1999

  • 4 Point CNC Die Cushion
  • Cushion in Slide
  • Manufacturing components for

Mercedes Utility Vehicle

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(Photograph taken during Inspection at ISGEC Works)

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SLIDE 31

Hemming Presses: Ford, Marubeni (Suzuki), Honda

Machine Building Division

  • Repeat Orders

from Ford, India 6 Presses Supplied

  • 6 Presses Supplied

to Marubeni (Suzuki India Project)

  • Similar Presses

supplied to Honda Motors

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SLIDE 32

ISGEC Machine Building Division

Machine Building Division

PRODUCTION FACILITIES

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SLIDE 33

Production Facilities

MANUFACTURING CAPACITY – 12 LINES PER YEAR Each Equivalent to A1 Line (1500T Press)

Machine Building Division

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  • Shop Area: 20,000 sq.m.
  • Maximum Crane capacity: 200T
  • 85 Qualified Engineers
  • Work Force : 450
  • Assembly Pits : 4
  • Maximum pit size : 25m x 10m x 5.5m
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SLIDE 34

Production Facilities

One of the Shops for Assembling and Machining

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SLIDE 35

Production Facilities

  • Horizontal Boring Mills:
  • 15 Nos. (including 7 axis

CNC)

  • Maximum Ram Size

(square): 550mm

Machine Building Division

(square): 550mm

  • Maximum size:

16m x 4.5m x 2.4m (X x Y x Z)

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  • Plano Millers - 2 Nos.

Table Size: 6000 mm x 3000 mm Clear Height: 3000mm

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SLIDE 36

Production Facilities

One of the 6 CNC Turning Lathes maximum turning capacity:

  • Diameter : 1100 mm
  • Length

: 10000 mm

Machine Building Division

  • Length : 10000 mm

One of 9 Vertical Boring Machines

  • Maximum size of job:

6.1m Dia. X 3.5m Ht.

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SLIDE 37

Production Facilities

Thi F This Furnace [size 4m (13’) x 4.5m (15’) x 14.5m (47.5’)] is one of the 5 Heat Treatment Furnaces used for Normalizing, Annealing, Hardening, Tempering and Stress Relieving of Fabrications

Machine Building Division

p g g and Castings We also have facility for Water and Polymer Quenching We can hot roll Steel Plates up to

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p 200 mm (8”) thickness and cold roll up to 100 mm (4”) thickness

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SLIDE 38

Production Facilities

R di h f ilit t Radiography facility up to 200 mm (8”) thickness using a Cobalt 60 source. We have 7 radiography halls and take more than 100,000 radiographs

Machine Building Division

, g p annually. We also have facility for X-Ray and Iridium Radiography. Steel is melted in an 8.5Tonne Arc Furnace and Dual Track Induction Furnace having 2 crucibles of 9 Tonnes each. Besides, there is also a

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Tonnes each. Besides, there is also a AOD Furnace of 16 Tonnes capacity and a LR Furnace of 22T capacity for secondary refining of steel.

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SLIDE 39

ISGEC Machine Building Division

Machine Building Division

QUALITY, SAFETY AND ENVIRONMENT

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SLIDE 40

Quality, Safety and Environment

  • Standards
  • Accuracy

Machine Building Division

Hydraulic Presses : JIS 6403 – 1994, Grade I Die Spotting & Tryout Presses : JIS 6403 – 1994, Special Grade Mechanical Presses : JIS 6402 – 1985, Grade I

  • Rigidity

Deflection of Bed / Slide : 0.17 mm/m Deflection of Bed / Slide : 0.17 mm/m under full load)

  • r better as per customer requirement
  • Safety

: EN (CE Safeties) / OSHA

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SLIDE 41

Quality, Safety and Environment

Machine Building Division

ISO 9001 : 2000 ISO 14001 2004 OSHAS 18001 : 1999

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ISO 9001 : 2000 ISO 14001 : 2004

(Environmental Management System)

OSHAS 18001 : 1999

(Occupational Health & Safety Management System)

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SLIDE 42

Global Sourcing

Component Make* Hydraulic Components : Bosch Rexroth, Parker, Vickers PLC Controls : Siemens, Telemechanique, Allan Bradley, Mitsubishi,

Machine Building Division

Safety Relays : PILZ Electrical Motors : Siemens, ABB, Reliance Clutch and brake unit : Ortlinghaus, Goizper, Ompi Cam limit Switch : Balluf, KAMCO, Showa Seiki Electrical Drives : Siemens, Allan Bradley, Mitsubishi Pneumatic Components : SMC, Festo-Norgen p g Dual Solenoid Safety Valve : ROSS, Herion Die Clamps : Pascal, Hilma Slide Locking arrangement : Pascal, Hilma, Ortlinghaus g g , , g Tonnage Monitor : IMCO, Toledo Brake Monitor : Wintress, Helm * Other makes can be provided on request

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Other makes can be provided on request

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SLIDE 43

Design Capabilities

Software

  • Drafting

: Auto Cad 3 D M d lli MDT (M h i l D kt )

Machine Building Division

  • 3-D Modelling

: MDT (Mechanical Desktop) INVENTOR Solid Edge Solid Works

  • Analysis

: NISA (Stress, Strain, Deflection) DDM-Pro (Mechanism of Link Drive and Knuckle Joint Presses)

  • Electric Circuits

: E Plan

  • Electric Circuits

: E Plan

  • Software Available for Ladder Diagrams of most of the PLC manufacturers including Siemens, Allen

Bradley, Telemechanique, Mitsubishi

Manpower

  • Total Manpower : 30, including 7 for Electrical & Electronics design

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  • Dedicated team for Technology Upgradation
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SLIDE 44

Finite Element Analysis

  • To ensure safe stress and strain in critical members of the Press

Machine Building Division

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SLIDE 45

Servo Presses: Under Development

High torque servo motors

Machine Building Division

motors Main drive shaft

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SLIDE 46

New Plant

  • Bawal

Machine Building Division

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New Plant being set up at Bawal (near Delhi) for manufacturing standard Gap Frame and ‘H’ Frame Presses

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SLIDE 47

ISGEC Group

OTHER PRODUCTS

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SLIDE 48

Other Group Products

  • Pressure Vessels

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Lavalin, Canada for PDO, Oman job weighing 210T with a length of 12.5 M

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SLIDE 49

Other Group Products

  • Heat Exchangers

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Galaxy Projects, UAE for Burrup Fertiliser, Australia

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SLIDE 50
  • EPC, Power Plants, Boilers

Other Group Products

Dhampur Sugar Mills Asmoli, India 30.4MW Power Plant Zambia Sugar Plc, Zambia (IJT capability – up to 100MW) ( p y p )

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SLIDE 51

Other Group Products

  • Complete Sugar Plants
  • Consolidated Farming Ltd., Zambia

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SLIDE 52

Other Group Products

  • Castings

G.E. Hydro, Canada VA Tech Hydro, India

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SLIDE 53

THANK YOU

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