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Corporate Presentation Corporate Presentation www.praj.net CORPORATE 07-08 AUGUST 2007 info@praj.net INDEX INDEX INDEX INDEX Background B k d Business-lines Business lines Core Strength www.praj.net CORPORATE 07-08


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Corporate Presentation Corporate Presentation

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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INDEX INDEX INDEX INDEX

B k d

  • Background
  • Business-lines

Business lines

  • Core Strength

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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C G O BACKGROUND

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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B k d B k d Background Background

  • Established in 1984
  • Technocrat Promoted

Group

  • 1st Company to avail

1 Company to avail Venture Capital Funding through Funding through ICICI

  • Listed Company
  • Listed Company

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Mission Mission

PRAJ is committed to delivering reliable, cost effective, environment friendly solutions for maximizing prosperity of t F th PRAJ d t d li

  • ur customers. Further, PRAJ endeavors to deliver

Innovative, future perfect technologies that can withstand the test of time

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

can withstand the test of time.

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B siness Lines B siness Lines Business Lines Business Lines

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Business Lines

Technology & Plants for:

Business Lines

ec

  • ogy &

a ts o – Ethanol production – Biodiesel Biodiesel – Beer production – Wastewater treatment Wastewater treatment and – Bionutrients for Ethanol Bionutrients for Ethanol industry – Evaporation Systems Evaporation Systems

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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SLIDE 8

ETHANOL TECHNOLOGY, PLANT & EQUIPMENT

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

Q

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Leadership Leadership Leadership Leadership

  • Over 350

references from Australia to Peru Australia to Peru

  • Largest resource

b f th l base for ethanol industry

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Ethanol Technolog Ethanol Technolog Ethanol Technology Ethanol Technology

  • Liquifaction &

q Saccharification

  • Fermentation

Di till ti

  • Distillation
  • Dehydration
  • Dehydration

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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HIFERM Fermentation Technology HIFERM Fermentation Technology HIFERM Fermentation Technology HIFERM Fermentation Technology

F h b i F d k For starch bearing Feedstock

Corn Wheat Sorghum Rice Cassava, etc.

For sugar bearing Feedstock g g

Cane Molasses Cane Juice – Secondary / Primary /

Filterate / Mixed Syrup

Sweet Sorghum (juice/syrup) Sugar Beet - (Juice/syrup/molasses)

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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HIFERM F t ti HIFERM F t ti HIFERM Fermentation HIFERM Fermentation

  • High fermentation efficiency
  • High fermentation efficiency
  • Water and energy conservation.

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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ECOFINE Di till ti ECOFINE Di till ti

Pl t ti i d f

ECOFINE Distillation ECOFINE Distillation

  • Plants optimized for

quality,energy consumption and p

  • perational ease.
  • Multi-pressure,

At h i d Atmospheric and Energy Integrated distillation. d s a o

  • Plant automation

based on SCADA / PLC t PLC system

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Partial References - India Partial References - India

  • Bajaj Hindusthan ( 8 Projects)

B l Chi i Mill (9 P j )

  • Balrampur Chini Mills (9 Projects)
  • Radico Khaitan (7 Projects)
  • United Spirits (15 Projects)
  • United Spirits (15 Projects)
  • Bannari Aman (4 Projects)
  • Thiru Arooran Sugars (4 Projects)

g ( j )

  • Sakthi Sugars (2 Projects)
  • Seagram India

T i i E i i

  • Triveni Engineering
  • Mawana Sugars
  • Sagar Sugars
  • Sagar Sugars
  • Dalmiya Cements
  • AB Sugars

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

g

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P ti l R f

I t ti l

P ti l R f

I t ti l

Partial References - International Partial References - International

  • British Sugar, Wissington, UK
  • Anklam Bioethanol (Danisco Group), Germany
  • Biowanze SA,(Sudzucker Group), Belgium
  • Prophex Bioproducts Ltd., Bulgaria
  • S.C.Amochim S.A., Romania

K S k S i V ti t A S T k

  • Konya Seker Sanayi Veticaret A.S., Turkey
  • Cilion - 3 projects in California, USA
  • GoEthanol USA
  • GoEthanol, USA
  • Australian Bio-Fuels Pty, Ltd., Australia
  • Bilfinger and Bwerger Services for CSR Sugar
  • Bilfinger and Bwerger Services for CSR Sugar,

Australia

  • Marubeni Techno Systems Corporation, Japan

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

y p p

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P ti l R f P ti l R f

  • Gasohol de El Salvador

Partial References Partial References

Gaso o de Sa ado

  • Incauca SA, Cauca, Colombia
  • Providencia SA, Valle, Colombia

Providencia SA, Valle, Colombia

  • Mayaguez SA, Colombia
  • Risaralda SA Colombia

Risaralda SA, Colombia

  • Manuelita SA, Colombia
  • Khon Kaen Thailand

Khon Kaen, Thailand

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Plant Views Plant Views

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Plant Views Plant Views

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Plant Views Plant Views

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Plant Views Plant Views

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Plant Views Plant Views

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Plant Views Plant Views

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Plant Views Plant Views

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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BIODIESEL BIODIESEL TECHNOLOGY, TECHNOLOGY, BIODIESEL BIODIESEL TECHNOLOGY, TECHNOLOGY, , PLANTS AND PLANTS AND EQUIPMENT EQUIPMENT , PLANTS AND PLANTS AND EQUIPMENT EQUIPMENT EQUIPMENT EQUIPMENT EQUIPMENT EQUIPMENT

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Bi di l Pl t Biodiesel Plants

Leveraging over two decades of decades of experience in agri-based processes for renewable processes for renewable Biofuels, PRAJ now offers technology plants and technology, plants, and services for Biodiesel production production.

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Bi di l Pl t

Special features of PRAJ's Biodiesel

Biodiesel Plants

Technology

  • Wide range of standard capacities: 100 to 500 MT/Day.
  • Flexibility to operate with Multiple vegetable oil

f d t k feedstocks.

  • Proprietary High efficiency cascade transesterification

process process

  • Advanced distillation / evaporation designs
  • Reduced operations for centrifugal separations.

p g p

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Bi di l Pl t

Special features of PRAJ's Biodiesel

Biodiesel Plants

  • High yields with minimum losses.

Technology g y

  • Low consumption of chemicals.
  • In-plant integration to minimize energy & fresh water

needs.

  • Negligible waste-water due to in-process water recycle.
  • High purity glycerol as by product
  • High purity glycerol as by-product

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Bi di l Pl t

Praj Expertise for Biodiesel Plants:

Biodiesel Plants

  • Agriculture of oil sources – Backward

integration for feedstocks integration for feedstocks

  • Process Oleo chemistry
  • Reaction kinetics and process development
  • Pilot studies Engineering and technology

commercialization

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Bi di l Pl t

Feedstocks

Biodiesel Plants

  • Refined Oil
  • Raw tree borne oils -
  • Raw tree borne oils

Jatropha or

  • Pongamia

g

  • Raw veg. oils like canola,
  • sunflower, soybean.

D d il ( 2% FFA)

  • Degummed oil (< 2% FFA)
  • Soybean or rapeseed oils.
  • Degummed oil (> 2% FFA)
  • Degummed oil (> 2% FFA)

Palm oil or acid oil.

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Agronomy: Energy Crops Agronomy: Energy Crops

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Agronomy Group Agronomy Group Agronomy Group Agronomy Group

  • Focus Develop Energy crop varieties
  • Focus -Develop Energy crop varieties

– Not competing for food applications – High farm productivities g p – Low water requirements Versatility for global plantation – Versatility for global plantation – High energy gain – High CO2 absorption ratios – Low cultivation costs

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Energy Crops Energy Crops Energy Crops Energy Crops

S t S h Bio-ethanol G V i ti Sweet Sorghum Grass Varieties (Cellulosic) Bio-diesel Non-edible Oil High Oil Crops containing Algae

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Objective Objective Objective Objective

Agro-traits Compositional traits Sweet Sorghum Small growth cycle Sweet Sorghum Small growth cycle

  • High biomass yields
  • Low thermal / photo sensitivity
  • Large harvesting window
  • Low foliage

Flexibility of soil conditions

  • High juice and grain yields
  • High sugar content
  • High fiber content
  • Post harvest stability
  • High juice purity
  • Flexibility of soil conditions
  • Flexibility to temperate climates
  • Resistance to fly and borer
  • Low water / fertilizer needs
  • High juice purity
  • Low juice salts and NFS
  • Low lignin varieties

Grasses Short duration Grasses Short duration

  • High biomass yields
  • Low thermal / photo sensitivity
  • Multi-cut high yields and windows
  • Flexibility of soil conditions

Fl ibilit t t t li t

  • High Cellulose yields
  • Low hemi-cellulose
  • Low Lignin content
  • Low fiber content

High enzymatic digestibility

  • Flexibility to temperate climates
  • Resistance to pests
  • Low water / fertilizer needs
  • High enzymatic digestibility
  • Low ash content

Non-edible oil crops & Algae Fast growth cycles

  • High biomass yields
  • High oil yields

Algae

  • High biomass yields
  • Low thermal / photo sensitivity
  • Flexibility to temperate climates
  • Resistance to bacterial, viruses and fungi

attacks

  • High oil yields
  • High Triglycerides
  • Low free fatty acids
  • Low phospholipids
  • Elimination of FS enzyme

Hi h CFPP lit info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

  • Low mineral needs
  • High salinity tolerance
  • High CFPP quality
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Proposed Activities Proposed Activities Proposed Activities Proposed Activities

S l ti / D l t f V i ti

  • Selection / Development of Varieties
  • Multi-locational Field trials

Multi locational Field trials

  • Seed systems – Bulking
  • Farming systems / processing techniques
  • Offer Client Services

T h i l F ibilit T ti – Techno-commercial Feasibility Testing – Commercial farming developments

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

Commercial farming developments

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Resources Resources Resources Resources

  • Experts from
  • Experts from

– Botany & Plant tissue culture y – Agronomy and Agriculture (Farming ) – Breeding technology – Algology Agriculture Engineering – Agriculture Engineering – Agriculture management

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

g g

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Brewery Engineering Brewery Engineering Brewery Engineering Brewery Engineering

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Brewery Engineering Brewery Engineering Brewery Engineering Brewery Engineering

  • Process Equipment for Brewing

B h i i i li ith DIN

  • Brewhouse engineering in line with DIN

8777 standards

  • Energy Saving innovations Process
  • Energy Saving innovations Process
  • Collaboration with Holverieka and Meura

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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S f i t ti l t S f i t ti l t

SAB Miller

Some of our international customers… Some of our international customers…

SAB Miller United Breweries C l b (C B Carlsberg (Crown Brewery Unit) Bhutan Breweries Limited Bhutan Breweries Limited Rhino Agencies Hieneken (Al Ahram Unit) Hieneken (Al Ahram Unit)

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Wastewater Treatment Wastewater Treatment

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Wastewater Treatment & Utilization Wastewater Treatment & Utilization

Sugar based distilleries

  • Evaporation
  • Biomethanation
  • Biocomposting
  • Biocomposting

Starch based distilleries

  • Thin slop Evaporation

p p

  • DWG
  • DDGS
  • Biomethanation

Breweries

  • Two Stage Aeration
  • Two Stage Aeration
  • Anaerobic followed by aerobic

composting

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

  • Biomethanation
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Waste ater Treatment Waste ater Treatment Wastewater Treatment Wastewater Treatment

A b k t f t h l i l di A basket of technology including:

  • Biomethanation

– ECOMET- XT* Mixed Tank Reactor – Swivel Agitators

  • Biocomposting

Complete `Zero’ discharge system – Complete Zero discharge system – Produces valuable bio fertilizer

  • Evaporation

– Self cleaning mechanism – Substantial volume Reduction

  • Vinasse Boiler
  • Vinasse Boiler

– Ultimate ‘Zero’ pollution system

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Wastewater Treatment Wastewater Treatment

  • Knowledge of upstream process

leveraged for better results.

  • Incorporation of innovative

technologies like Flubex* – a self cleaning evaporator for wastewater cleaning evaporator for wastewater volume reduction.

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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AlcoMate AlcoMate

  • KPI’s & Analytics, Reports
  • Analysis, Investigate & Improve
  • Plant Monitoring
  • Performance

for Informed Decisions…….. for Informed Decisions……..

y , p

Operator Manager Engineer Accountant Management

ERP ERP

Alcomate

Lab Data In Future info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007 SCADA / Control Panel Manual Data

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AlcoMate

K F t

AlcoMate

K F t Key Features…. Key Features….

  • Right information to right people
  • Tracking of Key Performance Indicators and bench marking.
  • Auto generation of reports : Daily / Weekly / Monthly.
  • Pile of data as an Asset – To learn / Analyze / Synthesize.
  • Built in Trouble shooting guide.

Ready access available from anywhere ( over intranet )

  • Ready access available from anywhere ( over intranet )
  • Alerts / Notifications – e.g. process disturbance.
  • Collaboration with consultants, suppliers, contractors etc to get

support

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

  • Data collection easier, authentic and time saving.
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C St th Core Strengths

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Core Strength Core Strength Core Strength Core Strength

Out of the staff strength of > 800 80% are Engineers

  • Out of the staff strength of > 800, 80% are Engineers

and Technicians.

20% 80%

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Core Strength Core Strength

Over 4000 man-years

  • f experience in
  • f experience in

alcohol technology.

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Core Strength Core Strength

Design and simulation software including P4D, Chemcad and other i t proprietary softwares.

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Core Strength Core Strength Core Strength Core Strength

Process & Application Engineering with 7 Patented Products/Processes Manufacturing & R & D backed delivery g y Experience & Expertise

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Manufacturing unit 1: Sanaswadi Manufacturing unit – 1: Sanaswadi

Total Area 18,500 sq. mtr (4,500 Sq.mtrs , q ( , q covered space).

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Manufacturing unit 2 : Sanaswadi Manufacturing unit - 2 : Sanaswadi

2400 Sq.mtr. Covered space

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Manufacturing unit 3: EOU (Markal) Manufacturing unit- 3: EOU (Markal)

4400 sq.mtr. (1700 sq.mtr. Covered area)

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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M f t i it 4 SEZ K dl Manufacturing unit- 4 : SEZ Kandla The covered area 15220 sq mtrs. The annual fabrication capacit

  • ld be

capacity would be approx 3000 tons.

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Project Management

A strong project management team with global

Project Management

experience

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Quality Assurance

  • Dedicated Quality Assurance Team

Quality Assurance

y

  • Quality Assurance Plan for each equipment, raw

material and bought outs.

  • Personnel trained as Lead Assessor and in NDT

Level III, Certified Welding Inspector, British Welding Society Welding Society.

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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St d d & C d Standards & Codes

  • AD Merkblatter
  • API 650
  • TEMA
  • BS
  • AS 1210
  • IS 2825

IS 2825

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Certification Certification

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Matrix The Innovation Center Matrix The Innovation Center Matrix-The Innovation Center Matrix-The Innovation Center

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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M t i Th I ti C t M t i Th I ti C t Matrix-The Innovation Center Matrix-The Innovation Center

  • Instrumentation Laboratory
  • Analytical Laboratory
  • Analytical Laboratory
  • Wet Chemistry Section
  • Bioengineering Section
  • Bioengineering Section
  • Pilot Facilities

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Matrix The Innovation Center Matrix The Innovation Center Matrix-The Innovation Center Matrix-The Innovation Center

Explore and Develop viable Bio-Engineering Explore and Develop viable Bio Engineering Technologies for converting Renewable Agro- molecules into Beneficial Bio-products and Energy

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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M t i Th I ti C t M t i Th I ti C t Matrix-The Innovation Center Matrix-The Innovation Center

  • Initiated alternate energy crops programmes including tapioca,

tropical sugar beet and sweet sorghum.

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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PRAJ : Locations PRAJ : Locations

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PRAJ : Joint Ventures & Subsidiaries PRAJ : Joint Ventures & Subsidiaries PRAJ : Joint Ventures & Subsidiaries PRAJ : Joint Ventures & Subsidiaries

BioCnergy is a Joint Venture with Aker Kvaerner, Netherlands for European Biofuels , p

  • market. Praj holds 60% in the JV while AK

holds 40%. The operations are based out of Z t Th N th l d Zoetermeer, The Netherlands. Praj Schneider (formerly C.J. Schnieder) is a 100% subsidiary of Praj Industries. It is an engineering Company focused upon balance

  • f plant design and engineering. The Company

is based in Omaha Nebraska

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

is based in Omaha, Nebraska.

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Across 5 Continents……..in m ore than 4 0 Countries…. Over 3 5 0 References… From Australia to Peru…

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007

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Please do visit us at Please do visit us at

www.praj.net

Contact us at

I f @ j t www.praj.net

Contact us at

I f @ j t

Thank You Thank You

Info@praj.net Info@praj.net

Thank You Thank You

USE FUEL ETHANOL USE FUEL ETHANOL

Renewable…Clean…Green

info@praj.net www.praj.net CORPORATE 07-08 – AUGUST 2007