Comprehensive Range of Bulk Material Handling & Processing - - PowerPoint PPT Presentation

Comprehensive Range of Bulk Material Handling & Processing Solutions

Bevcon Wayors has two Business Verticals

Material Handling System for Power, Steel, Cement, Sugar, Mining, Pharma & Chemical, Paper, Port, Food, Fertilizers, Aggregate, Process, Sulphur and other sectors Ash Handling Systems (Pneumatic & Mechanical) Feeders Screens Crushers Various Material Handling Equipments

EPC Projects Material Handling Products

Vertical Conveying Systems (Sandwich & Cleated Belt Conveyor) Stockyard Systems (Stacker & Reclaimer) Overland Conveyors (Pipe & Troughed ) Conveyor Components (Idlers & Pulleys) Export Projects Dust Extraction Systems

HIGHLIGHTS Of CORE INFRASTRUCTURE PROJECTS

(Power, Steel, Cement, Sugar & Other Sectors)

Power Sector

Power Sector

Client : TS GENCO - BHEL Plant : 1 X 800 MW Kothagudem TPS, Stage-VII, Unit-12 Location : Kothagudem, Khammam Dist., Telangana Our System : Coal Handling System (1200TPH Rated & 1320TPH Design) Scope : EPC Client : RAJASTHAN RAJYA VIDYUT UTPADAN NIGAM LTD – BHEL Plant : 2 X 660MW Super Critical Thermal Power Plant Location : Suratgarh, Rajasthan Our System : 2500TPH Coal Conveying System Scope : EPC Client : GVK COAL (TOKISUD) Plant : Coal Handling Plant Location : South Karanpura, Hazaribagh, Dist. Our System : 1000TPH ROM Coal Handling System Scope : EPC

Power Sector

Client : Bhubaneswar Power (P) Ltd. Plant : 135MW (2 X 67.5) Power Plant Location : Cuttack, Orissa Our System : 300TPH Raw Coal Handling System and 500TPH Washery Reject Coal Handling System Scope : EPC Client : IMFA Plant : 120MW Power Plant Location : Choudwar, Orissa Our System : 880TPH Coal Handling System and 800TPH Radial Coal Stacker with 70,000tons Stockpile Capacity. Scope : EPC Client : ABHIJEET INFRA LIMITED Plant : 250MW (4 X 62.5) Power Plant Location : Nagpur, Maharashtra Our System : 880TPH Coal Handling System Scope : EPC

Power Sector

Client : BORL - BHEL Plant : 3 X 33MW Power Plant Location : Bina, Bhopal Our System : 320TPH Petcoke Handling System and 950TPH Limestone handling System before stacking Scope : EPC Client : ITC LIMITED Plant : 30MW Power Plant Location : Sarapaka, Bhadrachalam Our System : 150TPH Coal Handling System Scope : EPC Client : FACOR Power Plant : 3 X 50MW Power Plant Location : Orissa Our System : 250TPH Coal Handling System and 1300TPH Coal Unloading System Scope : EPC

Power Sector

Client : IND BHARAT POWERGEN LTD Plant : 3 X 63MW Power Plant Location : Tuticorin, Tamil Nadu Our System : 230TPH Coal / Coke Handling System Scope : EPC Client : JAL SIDDHI Plant : 2 X 60MW Power Plant Location : Sidhi, Madhya Pradesh Our System : 300TPH Coal Stacking System / 250TPH Coal Handling System Scope : EPC

Steel Sector

Steel Sector

Client : JINDAL STEEL & POWER LTD Plant : DRI UNIT Location : Angul, Odisha Our System : 2400TPH Iron Ore, Lime Stone and Dolomite, 1000TPH Iron Ore Pallet and 350TPH DRI Handling System Scope : EPC Client : OCL IRON & STEEL LIMITED Plant : 2 X 350TPD DRI Kiln & 2 X 35MW Power Plant Location : Rajgangpur, Odisha Our System : Coal & Coke Handling System Scope : EPC Client : Monnet Ispat & Energy Ltd Plant : Steel Plant Location : Raipur Our System : Raw Material Handling System Scope : EPC

Steel Sector

Client : JSW ISPAT STEEL LTD. Plant : Metal Recovery Plant Location : Dolvi, Raigarh Dist., Maharashtra Our System : 500TPH Metal Recovery and Slag processing plant Scope : EPC Client : MGM STEELS PRIVATE LIMITED Plant : Sponge Iron Plant Location : Odisha Our System : 250TPH Char Handling System and 300TPH Coal Handling System Scope : EPC Client : PRAKASH INDUSTRIES Plant : 2 X 500TPD Kiln for DRI Location : Champa, Chhattisgarh Our System : 250TPH Coal / 200 Iron Ore / 100DRI Char Handling System Scope : EPC

Client : TATA STEEL Plant : Steel Plant Location : Jamshedpur Our System : Steep Angle (90 deg) Sidewall Cleated Belt Conveyor for handling 2 X 500TPH Pet Coke from Wagon unloading area to storage silo Scope : EPC Client : VATVEDT TECHNOLOGY Plant : Ferro Alloys Location : Bhutan Our System : 120TPH Raw Material Handling System Scope : EPC

Steel Sector

Cement Sector

Cement Sector

Client : JK Cement Plant : Cement Plant Location : Jhajjar, Haryana Our System : Steep Angle (90 deg) Sidewall Cleated Belt Conveyor for handling 1650TPH Clinker from wagon unloading area to silo Scope : EPC Client : SHREE CEMENT Plant : Cement Plant Location : Chhattisgarh Our System : Overland Pipe Conveyor for handling 3150TPH Limestone from Mine to process plant with - 1.4Kms conveying length Scope : EPC Client : JK CEMENT Plant : Cement Plant Location : Mangrol, Rajasthan Our System : 30 to 1800TPH for Handling Limestone, Additives, Raw Coal, Clinker & Fly Ash, Total Conveyor Length – 5Kms Scope : EPC

Cement Sector

Client : RELIANCE CEMENT Plant : Cement Plant Location : Kundan Gang, UP Our System : 150 to 2000TPH Clinker, Uncrushed Gypsum and additives handling system Scope : EPC Client : DANGOTE CEMENT Plant : Cement Plant Location : Zambia Our System : Fuel Handling System Scope : EPC Client : WONDER CEMENT Plant : Cement Plant Location : Rajasthan Our System : Fuel Handling System Scope : EPC

Cement Sector

Client : ULTRATECH CEMENT Plant : Cement Plant Location : Kotputli, Rajasthan Our System : Dense phase pneumatic conveying system for conveying 2 X 50TPH Fly Ash over 650 Meter conveying distance from power plant ash silo to cement mill silo Scope : EPC

Sugar Sector

The New Generation Sizer / Grader

Applications:  Sugar  Tea  Coffee  Salt  Spices  Sand  Wood chips  Limestone  Coal  Stones  Glass  Minerals & Mining  Sponge Iron  Recycling Highlights:  Can achieve large capacities  Range of separation 0.1mm - 50mm with 2, 4 & 6 decks machine  Material of construction available in carbon steel, Stainless steel & Special Steel.  Drive arrangement that avoids transverse oscillation under Machine Stop, Start or Motor Phase Off  Sieve cleaning arrangement by Steel / Silicon string with rubber balls as option available.  Robust construction for reliable

• peration.

 Innovative cover design for dust proof

• perations.

 Clog free screening  Very high Screening efficiency  Adjustable Inclination, Amplitude & Frequency.  Machine width available 500 - 3000mm

Sugar Grading & Handling System Flow Diagram

Sugar Sector Installations

Material Handling Systems for

• ther Sectors

Other Sectors

Client : IFFCO Plant : Fertilizer Plant Location : Paradeep Our System : Sulphur Handling System Scope : EPC Client : HEG LIMITED Plant : Graphite Plant Location : Mandideep, Madhya Pradesh Our System : Calcined Pet Coke Handling System Scope : EPC Client : SIBELCO Plant : Cement Plant Location : Mahabubnagar Dist, Telangana Our System : Quartz Handling and Processing System Scope : EPC

Other Sectors

Client : RUBY SAND Plant : Aggregate Plant Location : Ranga Reddy District, Telangana Our System : Aggregate Material Handling System Scope : EPC Client : ITC BHADRACHALAM Plant : Paper Manufacturing Plant Location : Bhadrachalam, Khammam, Telangana Our System : Woodchip Handling System Scope : EPC

Poland

Stacker & Reclaimer Sandwich Belt High Angle Conveyor Overland Pipe & Troughed Conveyor

USA USA

Innovative Products Technical Collaborations

Stacker-Reclaimer

Stacker - Reclaimer

FMK is a designing company providing complex designing and engineering services for bulk material transportation and reloading which includes, Project Management, Know-how consulting, Feasibility study, Machine start-up, training, Modernisation and after sales service.

M/s. FMK, Poland

 FMK’s products are mainly used in core sector Industries.

• Mining sector,
• Stock Yards,
• Iron Ore, Lime Stone Mines
• Thermal Power Plants.

Reclaimer Stacker Portal Scraper Wagon Tippler Paddle Feeder

Bevcon-FMK Stackers  Effectively stockpile bulk materials in an efficient and orderly manner.  Stationary or traveling, borne on rails or crawlers, they can be supplied in fixed, luffable or luffable-and- slew able boom designs

Stacker

800TPH Radial Coal Stacker with 70,000Tons Stockpile Capacity At IMFA 2400TPH Mobile Tripper Conveyor for Stacking Iron Ore, Pellets & Calcined Dolomite at JSPL

Reclaimer

Bevcon-FMK Reclaimers are designed to reclaim bulk materials from Stockpiles at mines, ports, steel plants and power stations in a quick, efficient and orderly way. They are available in following main types, Bucket wheel boom-type. Portal / Semi Portal Scraper-type.

Dos Santos Intl.

BEVCON brings first-of-its- kind Sandwich Belt High Angle Conveyor (HAC) to Indian Material Handling Industry

A Product of Evolution

About Dos Santos International

Dos Santos International are the world’s foremost authority on high angle conveyor applications and design of sandwich belt type high angle conveyors & most reliable and economical solution for your steep angle and vertical high-tonnage conveying requirement. DSI was founded on its extensive worldwide experience in sales, engineering, and construction

• f bulk materials handling systems and equipment. DSI’s wide range of materials handling

systems and equipment including high angle conveyors, high powered, high capacity, high lift slope conveyors and long overland conveyors utilizing the very latest technology.

M/s. DSI, USA

Sandwich Belt Conveyor Iron Ore

Lime Stone Wood Chips Coal Iron Ore Municipal Waste Kimberlite

Simply, Sandwich Snake Belt Conveyor consists of two endless belt conveyors that share a common load carrying path. The top and bottom belts are independently driven and

• tensioned. Along the carrying path the top and bottom belts are alternately supported

against closely spaced toughing idlers. Radial pressure, due to belt tension and the curving profile, continuously hugs the material that is Sandwiched between the two belts. Internal friction is developed and bulk material can be conveyed at any high angle up to Vertical. Sandwich Snake Belt Conveyor uses all and only conventional conveyor components and smooth surfaced belts that can be continuously scraped clean. What is a Sandwich Belt Conveyor? Sandwich Conveyor Profiles Snakes are available in widely ranging profiles of C and S-Shape. In any case, a long bottom belt approach is possible to the sandwich entrance, and discharge may be on the high incline or may be after the extension of the carrying belt beyond the mouth of the sandwich Basic Profile Extended Profile

Sandwich Belt Conveyor

BEVCON brings a world-class technology in the domain of

Overland Pipe Conveyor to Indian Material Handling Industry in technical collaboration with OCC, USA

A Product of Evolution

Overland Pipe Conveyor

Pipe Conveyor is a modern & environmentally friendly transport system solving numerous problems associated with conventional conveyor systems. Pipe shaped belt prevents material spillage and improves conveying efficiency

Pipe Conveyor is a modern & environmentally friendly transport system which overcomes numerous problems associated with conventional conveyor systems. Pipe Conveyors have unlimited capability for direct transferring of materials between two points which is not possible with conventional conveyors. It eliminates number of transfer points and non- exposure to atmosphere results in retention of material properties along conveying length thus results in clean and environment friendly transportation eliminating spillage of material. Pipe conveyor at the loading point will be open in a conventional troughed form, after which it will form into a pipe shape by passing through a series of transition idlers over the transport length, thus completely encloses the material within the pipe and at the discharge point the belt again opens in a conventional troughed form and allows material to be discharged in a normal process. Even through return side of belt, there are possibilities of transporting second material thereby reducing capital and operating cost. Pipe conveyors can convey materials along both horizontal and vertical curvatures at steeper angle of inclination.

Overland Pipe Conveyor

Technical Comparison

Pipe shaped belt prevents material spillage and improves conveying efficiency

Overland Pipe Conveyor for handling 3150TPH Limestone from Mine to process plant with - 1.4Kms conveying length at Shree Cement

BEVCON brings a world-class technology in the domain of Overland Troughed Conveyor to Indian Material Handling Industry in technical collaboration with OCC, USA

A Product of Evolution

Overland troughed belt conveyors (also known as long distance or cross country conveyors) are belt conveyors that have been designed to carry high tonnage loads

• ver long distances. Overland conveyors can be applied in many different industries

and can range from just a few thousand feet to several miles in length. Industries such as mining, power, paper, waste and cement require reliable conveying of large quantities

• f material to long distances day in & day out.

Overland troughed belt Conveyors have been proven to be an efficient method of transporting bulk material over long distances and costs are often lower than with truck & rail transportation. These overland troughed belt conveyors can follow most terrains and have little or no impact on the environment. Operating and maintenance costs are low and they are extremely safe to operate and doesn't produce loud sounds.

Overland Troughed Belt Conveyor

• OVERLAND TROUGHED BELT CONVEYOR
• Material

: Copper

• Capacity (TPH)

: 10,292

• Length (km)

: 4.93

• Location

: Peru, South America OVERLAND TROUGHED BELT CONVEYOR

• Material

: Molybdenum

• Capacity (tph) :

2500

• Length (km)

: 6.4

• Location

: Climax, CO USA

• OVERLAND TROUGHED BELT CONVEYOR
• Material

: Coal

• Capacity (TPH)

: 1100

• Length (km)

: 19.14

• Location

: USA

• OVERLAND TROUGHED BELT CONVEYOR
• Material

: Molybdenum

• Capacity (TPH)

: 2500

• Length (km)

: 16.8

• Location

: Climax, CO USA

OVERLAND TROUGHED BELT CONVEYOR

• Material

: Copper Ore

• Capacity (tph) :

3000

• Length (km)

: 3.5

• Location

: Brazil OVERLAND TROUGHED BELT CONVEYOR

• Material

: Coal

• Capacity (tph) :

6000

• Length (km)

: 3.70

• Location

: Gillette WY, USA

Steep Angle 90o Sidewall Cleated Belt Conveyor

Corrugated Sidewall / Pocket / Cleated type belt conveyors are also named as High Angle or Steep Angle Conveyors, which are used to transport material from 0o horizontal to 90o vertical lift with zero spillage. The design

• f the corrugated Sidewalls is such that they have

excellent resistance to idler penetration on return side supports. A salient feature of cleated belt conveyor is our design which provides for efficient product transfers in space constrained areas. All components of our conveyors are produced on state-of-the-art manufacturing equipment in collaboration with foreign companies. Its significant advantages are: it prevents product degradation, no spillage with steep angle conveying, minimum maintenance & long belt life, low power requirement & quiet smooth running.

Conventional Vs Steep Angle Conveyor - Comparison Steep Angle Conveyor (90o)

A Case Study – JK Cement

Case Study – JK Cement

Case Study – JK Cement

Belt Width Capacity Material Lift Bulk Density Feed Size : 2000mm : 1650TPH : Clinker : 19 Meters : 1700 kg/m3 : (-)50mm

Steel Sector

Application : Dolomite, Limestone & DRI Application : Ferro Alloys Application : Coal & Husk at Application : Dolomite & Lime Mixture

SAC Installations

Application : Coal Application : Coal Application : Municipal Solid Waste Application : Raw Sugar

SAC Installations

List of SAC Installations

• S. No.

Customer Material Handled Capacity ( M.T.) Profile 1 Mylan Laboratories Coal / Husk 17 / 6.6 Tph 90o 2 J.K.Cements Ltd Clinker 1650 Tph 90o 3 Kamineni Steels Ltd Dolomite / Lime / Dri 120 Tph 90o 4 Kalyani Gerdau Steels Ferro Alloys 60 Tph 90o 5 Viraj Profiles Ltd Dolomite / Lime Mixture 99 Cu.M 90o 6 Shyam Steel Coal 35 Tph 90o 7 Shyam Steel Coal 27 Tph 90o 8 First Carbon Technology Coal 44 Tph 90o 9 First Carbon Technology Coal 44 Tph 38o 10 Tata Steel Coke /Sinter /Iron Ore 110/440/440 Tph 90o 11 Vat Vedt Ferro Alloy 100tph 90o 12 Phoenix Commodities Coal 70tph 60o 13 Bhutan Carbide Ferro Alloy 80 Tph 90o 14 Silk Road Sugars Refined Sugar 84 &47 Tph 90o 15 Malabon Soap &Oil Co. Inc. Coal/Husk 10tph/4tph 60o 16 Danielli Ferro Alloy 70 Tph 90o 17 Bhilai Steel Plant Coal 80 Tph 90o 18 Ghalsasi Ferro Alloy 12.5 Tph 70o 19 Tata Steel Coke 500 Tph 90o 20 Shah Alloys Ferro Alloy 75 Tph 70o& 75o 21 Shyam Century Coal 12tph 55o 22 Durgapur Steel Iron Ore, Coke 90tph 70o 23 Restile Ceramics Granite Powder 3 Tph 60o 24 Sree Metaliks Iron Ore & Coke 40 Tph 60o 25 Selco International Municipal Solid Waste 15 Tph 45o

Ash Handling System

Ash Handling System

Pneumatic Ash Handling System Mechanical Ash Handling System

• Fly Ash, Bed Ash
• Chemical & Pharma

industries

• Calcined Pet Coke
• Food Industries
• Sponge Iron plants
• Foundries
• Graphite Powder
• Sugar industries
• Steel Industries
• Furnace Cooler Dust in

Steel sector

• Cement industries
• Carbon Black Powder
• Mineral process

industries

• Husk / Baggasse Ash
• Our Pneumatic Ash handling system wide find its use in

wide range of applications

Applications: Applications:

Fly ash & Bed ash through a custom designed anti wear & tear flights to handle abrasive materials for various distances.

Material Handling Equipments

Our Feeders are used to ‘feed’ bulk material to process or machine at a desired rate. Bevcon Wayors offers varieties of feeders:

• Vibrating Feeder
• Vibrating Grizzly feeder
• Bulk Feeder
• Reciprocating Feeder
• Distribution Feeder
• Vibrating Conveyor

They serve the same purpose – regulate the bulk material coming in an uncontrolled fashion and take material

• ut

at a controlled, measurable and steady rate. They are driven by highly reliable Direct Force Exciters through drive motor and cardan shaft coupling

Feeders

Crushers

Bevcon Wayors’ offers a wide range of Crushers which help pulverize the bulk material feed to desired size.

• Hammer Mill
• Impactor
• Ring Granulator
• Roll Crusher
• Single Roll
• Plain Double Roll
• Toothed Double Roll
• Lump Breaker
• Feeder Breaker
• Twin Shaft Hammer Crusher
• Jaw Crusher

Impactor Hammer Mill Twin Shaft Hammer Crusher Ring Granulator

 Bevcon has so far supplied more than 200+ Crushers for wide range of applications for capacities ranging from 10TPH to 1000TPH  Backed by our Innovation, We also have supplied several custom- built crushers for various applications to meet customer needs.

Toothed Single Roll Crusher Toothed Double Roll Crusher Lump Breaker Feeder Breaker

Crushers

Screens

Bevcon Wayors manufactures a broad range of Screens ideally suited for heavy & very heavy screening applications:

• Circular Motion Screen
• Linear Motion Screen
• Flip Flow Screen
• Sizers / Grader
• Trommel Screen
• Banana Screen

Our Screens offer superior durability and flexibility to suite space and throughput requirements.

Flip Flow Screen Circular Motion Screen

Capacity Range : 5TPH to 1500TPH

Screens

We have supplied and installed over 500 Screens so far which includes nearly 75 Sizers and 50 Flip flow screens across various Industry Sectors for wide range

• f screening requirements.

Trommel Screen Banana Screen Sizer / Grader Linear Motion Screen

Dust Extraction Systems

High efficiency, Low maintenance

“ “

Our Dust Extraction Systems are one of the most efficient and cost effective types of dust collectors available today in the market place. They offer a collection efficiency of more than 99% of very fine particles. Dust extraction systems offer 20 times the filtration capacity compared to a normal other type of dust extraction system. Bevcon Wayors uses high quality sealing techniques to ensure no leakages of dust particles.

Various Material Handling Equipments

Our series of Conveyors include – Belt Conveyors, Drag / Flow Chain Conveyors, Roller Conveyors, Screw Conveyors and Wet Scrapper Conveyors. Our Conveyors are the most commonly used in the market place since they are very versatile and least expensive.

Screw Conveyor Wet Scrapper Conveyor Roller Conveyor Drag Chain Conveyor Belt Conveyor

We have designed, manufactured and installed about 3000 Belt conveyors with a total conveying length of 2000Kms

Various Material Handling Equipments

Ash Conditioner Rotary Air Valves Bucket Elevator

Our Bucket Elevators are one of the most popular systems in use today for elevating bulk materials. They are used to carry light to heavy bulk materials vertically. Our Ash Conditioners are made of abrasion-resistant bolt-on paddles which insure maximum wear life. They are used in many industries primarily for pollution control applications. Our Rotary Air Valve regulate the flow

• f material from one chamber to

another while maintaining a good airlock condition. They are made of superior quality Rotors, Housing and Drive Arrangement.

Idlers & Pulleys

Bevcon Idlers and Pulleys are designed for outstanding field performance and precision machined components mean long, trouble-free roll life and low maintenance costs. The unique model design eliminates belt pinching and reduces belt wear.

OUR INTERNATIONAL PRESENCE

KOLKATA 14th Floor, Signet Tower, DN 2, Sector - V, Salt Lake City, Kolkata - 700091, India. Mobile: 09088105591 Tel: +91 33 40636266 / 67 E-mail: bevconkolkata@bevconwayors.com H-11, IDA, Uppal, Hyderabad – 500039, Telangana, India. Tel : +91 40 27201956, 27201959 Fax: +91 40 27208279 E-mail: info@bevconwayors.com UNIT – IV (Be’RolleX, a subsidiary unit) Works: 240 Citrus Drive, Sri City, Mopurupalli Village, Varadaiahpalem Mandal, Chittoor-517541, A.P., India. E-mail: works@berollex.com UNIT – II Plot No. 139, Phase-III, IDA, Cherlapally, R. R. District–500051 Telangana, India. Tel: +91 40 27261666, 2726 0025 / 27 Fax: +91 40 2726 1667 UNIT – III Plot No. 126, Phase-III, IDA, Cherlapally,

• R. R. District – 500051,

Telangana, India.

CORPORATE OFFICE MANUFACTURING UNITS REGIONAL OFFICES

NEW DELHI 45 / 10, 2nd Floor, Ashok Nagar, Near Tilak Nagar Metro Station New Delhi - 110018. India. Mobile: 098111 36915 E-mail: sanwad@bevconwayors.com PUNE Office No. 3, 5th Floor, Purushottam Plaza, Survey No.: 219, Baner Road, Pune - 411045 Tel : 020 – 65104718 / 19 / 20 E-mail: bevconpune@bevconwayors.com GUJARAT Flat No.: 404, Tower Jupiter, Rajeshwar Planet, behind Valam Hall, Near Bajarangbali Mandir Road, Harni - 390022, Vadodara. E-mail: sales.gujarat@bevconwayors.com

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