SLIDE 1
SLIDE 2 Company Name India Steel Summit Private Limited
Address Greater Noida, Uttar Pradesh ( INDIA) Operation Started April 2010 Paid up Capital INR 768,000,000.00 Shareholders 90% Sumitomo Corp., Japan http://www.sumitomocorp.co.jp 10% Fukuda Engineering Co., Ltd., Japan (FEG) http://www.ft-feg.co.jp Managing Director Tomotsugu Takashima Business
(Slitting, Cutting & Blanking)
(Progressive & Tandem Press) & Welding
- Die Design & Manufacturing
- No. of Employee
267 (as on August 2020)
INTRODUCTION
SLIDE 3
LOCATION
New Delhi
SLIDE 4 STRATEGIC LOCATION
Finest Connectivity with Delhi NCR & Leading Industrial Areas
India Steel Summit
SLIDE 5 FACTORY LAYOUT
Land Area : 41,254 ㎡ Factory Area : 13,827 ㎡
Area for Expansion :10,925㎡ Office Die Manufacturing Coil Storage Area:2,553㎡ Slitting Line Progressive Press 800T
Tandem Press A,B,D-Line
Mini Leveller
Welding Line
Maintenance Entrance Exit Tandem Press C-Line
Progressive Press 200T Robot Welding Line
Progressive Press 300T
SLIDE 6
Coil Center Division Press Division Die Division
FACILITIES / PRODUCTS
Facilities Products Integrated Steel Processing Company Steel Coil Procurement Steel Processing
(Slitting, Cutting)
Press Line (Progressive & Tandem) Welding Line Die Design & Manufacturing
All type Steel Coils
Slitted Coils Sheets Blanks Parts Die Design
Die Manufacturing
SLIDE 7 Part Manufacturin g
CUSTOMER INPUTS
(Part Drawing / 3D Model) CATIA / UG AutoCAD SIMULATION (AutoForm )
DIE MANUFACTURING
VMC / WIRE CUT CONVENTIONAL MACHINES PLATE / CASTING DIES TANDEM/PROGRESSIVE DIES
PROCUREMENT & STORAGE
IMPORT /DOMESTIC MILLS FIFO / TRACEBILITY JIT DELIVERY TO CUSTOMER SLITTED COIL / SHEETS PROFILE BLANKS STAMPING PRESS PARTS WELDED PARTS
ONE STOP SOLUTION
Die Division Coil Center Press Division
DIE DESIGN PROCESSING
SLIDE 8 Coil Center Division Press Division
INDIVIDUAL SOLUTION
CUSTOMER INPUTS ( Part Drawing /3D Model )
IMPORT /DOMESTIC MILLS SLITING/CUT TO LENGTH BLANKING/JIT DELIVERY PROGRESSIVE PRESS TANDEM PRESS
SLITTED COIL / SHEETS PROFILE BLANKS STAMPING PRESS PARTS WELDED PARTS
INPUT
EXECUTION DELIVERABLES Die Division
CATIA / UG / AUTOCAD SIMULATION VMC / WIRE CUT CONVENTIONAL MACHINES
PLATE / CASTING DIES TANDEM / PROGRESSIVE DIES DIE DESIGN PARTS STAMPING
PROCUREMENT, STORAGE & PROCESSING
DIE DESIGN DIE MANUFACTURING
SLIDE 9 MD (MR. TOMOTSUGU TAKASHIMA) CORPORATE DIVISION SALES & PLANNING
ACCOUNTS & LEGAL
HR/GA
IT COIL CENTER DIVISION
COIL CENTER PRODUCTION PRESS DIVISION
BLANKING PRODUCTION TANDEM PRODUCTION DIE MAINTENANCE NEW PRODUCT DEVELOPMENT DIE DIVISION
R&D TOOL PRODUCTION TOOL SALES SUPPORT DIVISION
PRODUCTION CONTROL MAINTENANCE QUALITY PURCHASE
[08] [09] [12] [07] [13] [09] [77] [37] [10] [1] [08] [04] * [37] [27] [02] [10] [101] [46] [63] [46]
Total = [267] As on August ,2020
ORGANIZATION STRUCTURE
[03]
SLIDE 10 COIL CENTER DIVISION – (1. SLITTER)
* Subject to technical assessment,T min=0.27mm, T max = 5.3mm
OUTPUT PRODUCTS' PARAMETERS
STRIP ID OD ID OUTPUT WEIGHT MAX MIN MAX 508 MIN MAX Ø 35 1530 Ø 800 2000 508 20 MT
MACHINE INPUT PARAMETERS
*MAX TENSILE STRENGT H *THICKNESS WIDTH ID OD INPUT
WEIGHT
MAX MIN MAX MIN MAX Ø Ø MIN MAX 980 0.27 4.5 135 1550 508 610 800 2200 25 MT
SLIDE 11 COIL CENTER DIVISION - (2. LEVELER )
WEIGHT
OUTPUT PRODUCTS' PARAMETERS
SHEET LENGTH (mm) LINE SPEED MIN MAX m/min 150 2000 Max 55
MACHINE INPUT PARAMETERS
THICKNESS WIDTH ID OD INPUT MIN MAX MIN MAX Ø MIN MAX MAX 0.30 1.6 100 700 508 700 1500 5 MT
SLIDE 12
COIL CENTER DIVISION - (3. PRODUCTS RANGE)
Thickness: 0.27mm to 4.5mm ( up to 8.0mm) Width: 35mm to 1530mm Thickness: 0.30mm to 6.0mm Width: 100mm to 3000mm Length: 150mm to 2000mm
SLIDE 13 PRESS DIVISION – (1. PROGRESSIVE/BLANKING)
OUTPUT PRODUCT PARAMETERS
TONNAGE SPM LENGTH MIN MAX 800 T 20 - 60 25 - 3000 300 T 30 - 60 50 - 500 * 200 T 20 - 50 50 - 500
MACHINE INPUT PARAMETERS
TONNAGE BOLSTER SIZE THICKNESS WIDTH ID OD INPUT WEIGHT MIN MAX MIN MAX 508 610 MIN MAX MAX
800 T
3200 X 1700 0.50 3.2 200 1550 Ø Ø 760 1800 25 MT
300 T
2400 X 1200 0.60 6.0 70 600 Ø 1400 5 MT
200 T
1400 X 820 0.60 6.0 70 400 Ø 1400 3 MT
SLIDE 14
PRESS DIVISION (2. PRESS LINE) TANDEM PRESSES (C–FRAME) A-line 260T X 1 CHIN-FONG 200T X 4 CHIN-FONG B-line 80 T X 3 KOMATSU 60 T X 2 KOMATSU C-line 300T X 1 CHIN-FONG 200T X 4 AIDA D-line 110T X 4 AIDA
SLIDE 15
PRESS DIVISION (3. WELD LINE)
ROBOTIC MIG x 3 22.0 KVA
PANASONIC (JM-140043)
MANUAL MIG x 4 21.0 KVA
PANASONIC (YD250KR2)
TIG x 1 11.5 KVA
ESAB(2200I)
PROJECTION x 3 200 KVA
SCIAKY (RP10)
SLIDE 16
Sub Frame WELDING PARTS TANDEM PARTS Bracket Parts Exhaust Cover Parts - Cars Clutch Cover Parts RR Stay Comp BRKT Fuel Tank Arm Recliner Wiper Lever Segment Parts 590 - High Tensile Parts ECU Bracket Muffler Bracket Seat Bracket
PRESS DIVISION - (4. PRODUCTS RANGE Ⓐ)
Lower Arm Lwr/Upr Rail Seat Track PROGRESSIVE PARTS
SLIDE 17
PRESS DIVISION - (4. PRODUCTS RANGE Ⓑ)
SLIDE 18
DIE DIVISION (1. OUTLET)
SLIDE 19 MAKINO
OKUMA 1000T DIE SPOTTING & TRIAL PRESS
DIE DIVISION (2. LAYOUT)
SLIDE 20 Organization Chart ( Die Division)
DIE DIVISION
GM
- Mr. Tatsuya Takahashi (GM)
TOOL SALES
- Mr. Rahul Arora (Er. Sales)
TOOL PRODUCTION
Assembly VMC Wire cut Material Control R&D
Design Development Data Development
Total = [46] As on August, 2020
[22] [07] [03] [01] [03] [07] [1] [34] [10]
SLIDE 21 DIE DIVISION (3. DIE DEVELOPMENT in Nos.)
STRONG ACTIVITIES
PROGRESSIVE DIES HUGE EXPERIENCE BIG SIZE CASTING DIES (SIZE 1800mm x 700mm x 600mm) HIGH TENSILE PARTS DIE( > 590 MPa ~ 980 MPa ) PROGRAM SUPPLY FOR OVERSEAS DEMAND.
- DIE DESIGN & MANUFACTURE
- MACHINING NC PROGRAM
22 23 30 54 119 109 61 152 71
20 40 60 80 100 120 140 160 180 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 2019-20
Numbers Years
( ) => High Tensile Die Tandem (Plate Die) Progressive Die Tandem (Casting Die) Transfer Die (casting) (04) (02) (06)
SLIDE 22 DIE DIVISION (3.1 DIE DEVELOPMENT in TONs)
11.2 12.8 15.5 28.1 42.6 117.6 78.6 107.6 97.7 0.0 20.0 40.0 60.0 80.0 100.0 120.0 140.0 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 2019-20
TONs Years
( ) => High Tensile Die Tandem (Plate Die) Progressive Die Tandem (Casting Die) Transfer (Casting Die) (0.5) (20.2) (2.6)
SLIDE 23
Begins 1000T Trial and Die Spotting Press PLAN: VMC / LASER CUTTING Simulation Software / Laser Scanner Casting Die Manufacturing Progressive Dies High Tensile (590) Commercial Tooling
DIE DIVISION (4.DEVELOPMENT STEP FORWARD)
Transfer Die Development 1000 Ton Trial Press Simulation & Laser Scanner Casting Die Commercial Tooling High Tensile (590HT) Progressive Dies In-house Use Begins 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19
SLIDE 24
SOFTWARE 3D UNIGRAPHICS SOFTWARE 2D AUTOCAD SOFTWARE 3D CATIA SIMULATION AUTOFORM PLATE TANDEM TOOL PROGRESSIVE TOOL CASTING TOOL
DIE DIVISION (5.FACILITIES - DESIGN)
SLIDE 25 DIE DIVISION (6. FACILITIES - DIE MANUFACTURING)
Wire Cut BA24 FA30V V-99L (Makino) MCV-A II ( Okuma) 1000 TON Tools Trial Press CNC Machines
Bed Size(mm)
3800X1500X1425
Bed Size (mm)
2300X1000X850
Machining Travel(mm)
750×500×410
1049 x 820 x 414
Bed Size (mm)
3000 x 2000 x (HT)1500/500
SLIDE 26
RADIAL DRILL MILLING CUTTER PEDESTAL GRINDER HACK SAW BENCH DRILL CYLINDRICAL GRINDER SURFACE GRINDER
DIE DIVISION (7. FACILITIES - CONVENTIONAL MACHINES)
SLIDE 27
DIE DIVISION (8. Chassis Parts)
SLIDE 28
DIE DIVISION (9. Progressive & Tandem Parts)
SLIDE 29
DIE DIVISION (10. Exhaust & Body Parts)
SLIDE 30
DIE DIVISION (11. White Goods Parts)
SLIDE 31
QUALITY ASSURANCE
LASER SCANNER CMM UTM HARDNESS TESTER Incoming Material Quality Check Pre Dispatch Quality Check In Process Quality Check In Process Quality Check PROFILE PROJECTOR STEREO MICRO SCOPE
SLIDE 32 SUMITOMO CORPORATION
- Metal Products Business Unit
- Transportation & Construction Systems
- Environment & Infrastructure
- Media, Network & Lifestyle Related Goods & Services
- Mineral Resources, Energy, Chemical & Electronics
Company Name SUMITOMO CORPORATION Establishment Date December 24, 1919 President and CEO Masayuki Hyodo Paid-in Capital 219.3billion yen Stock Listings Tokyo, Nagoya and Fukuoka Number of Offices Domestic: 22 Overseas (66 countries): 114 Number of Employees
5,376* (Consolidated Base: 72,642)
Sumitomo Business Units:
Head Office
OTEMACHI PLACE EAST TOWER 3-2 Otemachi 2-Chome, Chiyoda-ku, Tokyo 100-8601, Japan Phone: +81-3-6285-5000 URL:http://www.sumitomocorp.co.jp/english/
India Steel Summit Private Limited
SLIDE 33
SUMITOMO’S GLOBAL NETWORK OF STEEL SERVICE CENTERS
China /Taiwan 9 Japan 9 ASEAN & India 15 Middle East 1 Europe 1 NAFTA 5
Global Processing Capacity - 7.0 Million MT/Year
Equipment Slitter Leveler/Shear Press Blanking TWB Tool Room 40 Locations
SLIDE 34 Fukuda Engineering Co., Ltd., Japan (FEG)
Company name: Fukuda Engineering Co., Ltd. (FEG) Headquarters: Yubinbango347-0111 Saitama Prefecture Kazo Koguki 3206-3
- TEL. 0480-70-1171 FAX. 0480-70-1295
Establishment: November 1983 Affiliate: F-Tech Inc. (Website: http://www.ft-feg.co.jp ) Lead in research and development of press sheet metal mold, hydroforming gold type 、the technology of die-casting mold.
Hydroforming type Die-casting mold Deep drawing parts of high-tensile steel Sheet deep drawing parts Hydroforming parts Aluminium die-cast parts Progressive die Transfer press mold
SLIDE 35
CONTACT US
India Steel Summit Private Limited
2F-2G, Ecotech III, Udyog Kendra Greater Noida - 201306 Uttar Pradesh ( INDIA) www.indiasteelsummit.com www.sumitomocorp.co.jp/english/company/about/scgroup/metal/ sales@indiasteelsummit.com info@indiasteelsummit.com Fax: +91-120- 6103001 Phone: +91-120- 6103000
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