STEEL AUTHORITY OF INDIA LIMITED Investors Meet June 01, 2015 - - PowerPoint PPT Presentation
STEEL AUTHORITY OF INDIA LIMITED Investors Meet June 01, 2015 - - PowerPoint PPT Presentation
STEEL AUTHORITY OF INDIA LIMITED Investors Meet June 01, 2015 Contents Global Steel Scenario Domestic Steel Scenario SAIL : Overview SAIL : Performance SAIL: modernization & expansion plan Global Steel Scenario Growth
Contents
Global Steel Scenario Domestic Steel Scenario SAIL : Overview SAIL : Performance SAIL: modernization & expansion plan
Global Steel Scenario
World Steel Association (WSA) forecast : Global apparent steel use will grow by another 0.5% and will reach 1,544 mtpa in 2015. 1433 1537 1559 1642 1662 2010 2011 2012 2013 2014
1.2% GLOBAL crude steel production in MT (last 5 yrs.)
Global Crude steel production :
remains flat at 1662 mtpa (growth of 1.2 %
- ver 2013)
- Avg. growth rate of global crude steel
production in last 5 yrs. is 6%
India’s crude steel production has increased by 2.2% over 2013
Growth in developed Countries like US & Japan remained flat (between 1-2%)
Growth in China remained flat at 0.9%; there is a 7.5% jump in South Korea
Rank Country
Crude steel production 2014 in MTPA
1 China 823 2 Japan 111 3 United States 88 4 India 83 5 South Korea 71 World 1662
Growth Trends of World Steel Industry
Source WSA
0.6 % growth
- ver 2013
GLOBAL finished steel consumption (last 5 yrs.) CAGR (5 yrs.) = 6 %
Rank Country
Projected Finished Steel Consumption 2015
(in mt)
1 China 707 2 United States 107 3 India 80 World 1544 1307 1411 1437 1532 1537 2010 2011 2012 2013 2014
Share in total 2014 World Finished Steel Consumption: India: 5% ; China: 46%; Asia: 71%
Global finished steel consumption projected 2015: 1544 mtpa (growth of 0.6 % over 2014)
- Avg. growth rate of global finished steel consumption in last
5 yrs. is 6.0%
In the United States, after a decrease of -0.6% in apparent steel use in 2013, steel demand has increased by 11.7% to 107 mtpa in 2014. Projection flat for 2015
India’s finished steel consumption is projected to increase by 6.2% over 2014 Source: WSA; duration is considered on calendar basis
Growth Trends of World Steel Industry
Region / Country 2014 2015 forecast 2016 forecast
Quantity (in million Tonnes) Growth
- ver
2013 (%) Quantity (in million Tonnes) Growth
- ver
2014 (%) Quantity (in million Tonnes) Growth over 2015 (%) World
1537.3 0.6 1544.4 0.5 1565.5 1.4
World Excluding China
826.6 4.2 837.2 1.3 861.8 2.9
European Union(28)
146.8 4.5 149.9 2.1 154.1 2.8
Other Europe
37.0 0.2 38.0 2.8 38.5 1.4
CIS
56.5
- 4.9
52.4
- 7.3
52.2
- 0.3
NAFTA
144.6 11.3 143.3
- 0.9
145.1 1.3
Central & South America
48.1
- 3.9
46.5
- 3.4
48.1 3.4
Africa
36.9 4.2 39.6 7.4 41.5 4.9
Middle East
51.9 3.7 53.3 2.8 55.6 4.2
Asia & Oceania
1015.6
- 1.0
1021.5 0.6 1030.4 0.9
- China
710.8
- 3.3
707.2
- 0.5
703.7
- 0.5
- India
75.3 2.2 80.0 6.2 85.8 7.3
World Steel Association (WSA) Short Range Outlook, Apr’15
Domestic Steel Scenario
India’s Crude steel production (2014) : 83 mtpa (growth of 2.3 %
- ver 2013)
In 2015, a further 6% growth in steel demand in India is expected.
64 69 74 77 81.3 83.2 2009 2010 2011 2012 2013 2014
Crude Steel Production (mtpa)
58 65 70 72 74 75.3 2009 2010 2011 2012 2013 2014
Finished Steel Consumption (mtpa)
2.2%
Per capita finished steel consumption, 2013
- World – 225 kg/t
- China – 515 kg/t
- India – 58 kg/t
Source: WSA
Growth Trends of Indian Steel Industry
6.7 7.8 8.9 2 4 6 8 10 12 6% 7% 8% Steel Consumption Growth Rate (in %) GDP Growth Rate (in %)
Steel Consumption 2021-22 (MTPA) Steel Consumption 2025-26 (MTPA) GDP Growth Rate 6%
135 175
GDP Growth Rate 7%
150 202
GDP Growth Rate 8%
166 234
Elasticity = 1.11
Source : Draft NSP, Team Analysis
Indian Steel Industry: Finished Steel Demand Projection
SAIL: Overview
Several decades of experience in the steel sector
...with an Established and Successful Operating Track Record
- SAIL incorporated as a
holding company for HSL, Bokaro Steel Ltd, Salem Steel Ltd, Hindustan Steel Works Construction Ltd (“HSCL”), Bharat Coking Coal Ltd (“BCCL”), NMDC Limited
- Maharashtra
Elektrosmelt Limited (“MEL”) taken
- ver as
a subsidiary
- Visvesvaraya
Iron & Steel Ltd (“VISL”) taken
- ver as a
subsidiary
- Listing of
SAIL on Bombay Stock Exchange (“BSE”)
- Listing of SAIL
- n National
Stock Exchange of India (“NSE”)
- Listing of SAIL
GDRs on the London Stock Exchange
- SAIL
accorded Navratna status
- VISL merged
with SAIL in 1998
- Joint Venture
with NTPC & DVC for captive power generation in 2001 & 2002 respectively
- IISCO merged
with SAIL in 2006
- Erstwhile Bharat
Refractories Ltd. merged with SAIL as SAIL Refractory Unit(SRU) in 2007
- SAIL initiated the
modernisation and expansion plan
- SAIL
accorded Maharatna status
- Completed
merger with MEL
- Entered into
JV with Kobe Steel
- Integrated
Commissioning
- f Expansion Plan
- f RSP and ISP
- Over a period of
time, formed JVs with SCI Shipping, RITES, Tata Steel, Jaypee Group etc.
- Hindustan Steel Ltd
(“HSL”) established
- HSL comprised
Bhilai Steel Plant, Durgapur Steel Plant, Rourkela Steel Plant and Alloy Steels Plant
- SAIL became an
- perating
company
- Demerger of HSCL
and NMDC
- Indian Iron &
Steel Company (“IISCO”) taken
- ver as
a subsidiary
- Partial commissioning
- f new facilities at
IISCO Steel Plant and Rourkela Steel Plant
- Transfer of refractory
unit of Burn Standard Company Limited at Salem to newly formed subsidiary of SAIL
SAIL: Well Positioned to Benefit
1 2 4
Leadership position in India
Strategically located integrated operations with access to resource base including large land bank, captive mines Low leveraged financial position
Diversified product mix supported by strong marketing and distribution network
Experienced management team supported by strong execution team
In-house R&D centre , Centre for Engineering & Technology(CET) and captive Engineering Shops
3 6 5 7
Responsible corporate citizen
Share Holding Pattern as on 31.12.2014
75.0
21.2 3.1 0.7 GoI FIs / Banks / MFs / FIIs /GDR Individuals Companies / Trusts
Integrated steel plants Alloy and special steel plants Ferro alloy plant Iron ore mine Limestone mine Dolomite mine Coal mine
Madhya Pradesh
Odisha
West Bengal
Karnataka
Tamil Nadu Jharkhand
Chhattisgarh
Maharashtra
Note: Map not to scale
Location of Steel Plants & Mines
Present Iron ore Linkages in SAIL
BSP
- Kiriburu (KBR)
- Meghataburu
(MBR)
- Bolani
- Kiriburu (KBR)
- Meghataburu (MBR)
- Barsua
- Kalta
- Chiria
- Chiria
- Gua
- Dalli
- Rajhara
- Kiriburu (KBR)
- Meghataburu
(MBR)
- Bolani
DSP RSP BSL IISCO
Bhilai Steel Plant (BSP)
- Saleable Steel (SS) Production 2014-15 : 4.33 MT, Post Expansion capacity : 6.56 MTPA
- Products: Rails, TMT Bars, Rounds, Heavy Plates, Wire Rods, Light & Heavy Structurals, Semis
Durgapur Steel Plant (DSP)
- Saleable Steel (SS) Production 2014-15 : 1.97 MT, Post Expansion capacity : 2.12 MTPA
- Products: Wheel & Axle, Rebars, Medium Structurals, Semis
Rourkela Steel Plant (RSP)
- Saleable Steel (SS) Production 2014-15 : 2.55 MT, Post Expansion capacity : 3.99 MTPA
- Products: HR Coil & Sheet, CR Coil & Sheet, Plates, GP/GC Sheets, CRNO Coil, ERW & SW
Pipes, HR Plates, Special Defence Grade Plates
Bokaro Steel Plant (BSL)
- Saleable Steel (SS) Production 2014-15 : 3.38 MT, Post Expansion capacity : 4.18 MTPA
- Products: HR Coil & Sheet, HR plates, CR Coil & Sheet, GP / GC Sheets
IISCO Steel Plant (ISP)
- Saleable Steel (SS) Production 2014-15 : 0.13 MT, Post Expansion capacity : 2.39 MTPA
- Products: TMT Bars, Rounds, Wire Rods, Heavy Structurals, Semis
SAIL: 5 Integrated Steel Plant Production Capacity & Products
SAIL: Performance
Saleable Steel (in Million Tonne)
11.00 11.50 12.00 12.50 13.00 12-13 13-14 14-15
12.4 12.9 12.8
1.000 3.000 5.000 7.000
Q4 - FY14 Q4 - FY15
3.3 3.4
Annual Saleable Steel Production (including Special Steel Plants)
Saleable Steel Production (incl. Spl. Steel Plants)
Production Performance
Saleable Steel from 5 Integrated Steel Plants (in Million Tonne)
10.0 11.0 12.0 13.0 12-13 13-14 14-15
11.9 12.4 12.4
1.000 3.000 5.000 7.000 9.000 11.000
Q4 - FY14 Q4 - FY15 3.1 3.3
Production Performance
BOF Process, 82.4% THF Process, 16.0% EAF Process, 1.6%
CC Route 74%
Ingot Route 26%
Value Added Steel 44% Commo dity 56%
Crude Steel Production by process Production of Value Added Steel (5 ISPs) Production by Process
Production by Process & Sales Mix: FY 15
Longs 41% Flats 59%
Production of Saleable Steel (5 ISPs)
SAIL: Expansion And Modernisation Plan
New Sinter Plant No.3 at RSP RSP: BATTERY-6 Coal Handling Plant under RMHS at I SP RSP: Blast Furnace Tapping
SAIL’s Expansion & Modernisation Plan
Particulars
Actual production 2014-15 After On-going Expansion
Hot Metal
15.41 23.5
Crude Steel
13.91 21.4
Saleable Steel
12.84 20.2
in million tonne
Expansion Plan : Technological Shift
Technology Current Status After Expansion
BOF Steel Making 79% 100% CC Route 71% 94% Pelletisation Plant No Yes Coke Dry Quenching Partial Yes Top Pressure Recovery Turbine No Yes Auxiliary Fuel Injection in BF Partial Coverage Full Coverage Desulphurization of Hot Metal Partly 100 % Beam Blank Casting No Yes Coupled Pickling & Tandem Mill No Yes Beneficiation Plant Partial Full
Ongoing Projects
The Expected Outcome:
- Production through twin-hearth furnace (THF) route to be replaced by BOF-LD
converter route.
- Production through Ingot – teeming route to be replaced with Continuous cast
production route.
- Enhancement of Production Capacity by addition of 3 new 4060 m3 Blast Furnace.
- Increased Market Share.
- World class technology and products.
- Improved Product Mix / proportion of value added products to increase.
- Enhanced Pollution Control measures, with Environmental Conservation
Ongoing Projects
The Products to be added:
- Auto grade CR Products, Galvanized Coils /Sheets.
- Plates / Pipes to meet up to API 100 Grade specification.
- Universal Beams/Heavy Beams to support increasing Infrastructural
requirements.
- Rails for Metro – Railways and dedicated freight corridors.
- Increased production of Rails and wheels to meet the increasing
requirements of Indian Railways.
- Quantum jump in Rounds and Structural production.
- Wider plates in the size of 4200 mm.
Ongoing Projects
- The ongoing expansion has been planned to achieve saleable steel
production of 20.23 million tonne at a cost of Rs. 39,131 crore approximately
- In addition, following capex has also been planned for schemes ,as given
here:
Value Addition / Product-Mix Improvement
- Rs. 7,039 crore
Technological Upgradation / Modernization
- Rs. 3,509 crore
Sustenance including de-bottlenecking, AMR & Environment
- Rs. 12,191 crore
Augmenting Raw Material from existing mines & development of new mines
- Rs. 10,264 crore
Product Mix - Saleable Steel Production
Semis 12% Structurals 14% Bars & Rods 19% Rly Products 8% PM Plates 16% HR Plates/Coils/S heets/skelp 16% CR Coils/Sheets 11% Galvanized Products 3% PET Products 1%
FY 15 Post Ongoing Expansion
Semis 25% Structurals 3% Bars & Rods 12% Rly Products 6% PM Plates 15%
HR Plates/Coils/S heets/skelp 32%
CR Coils/Sheets 4% Galvanized Products 2% PET Products 1%
Raw Materials
Year Hot Metal (mtpa) Iron Ore Consumption (mtpa) Linkages of Iron Ore Post Expansion 23.46 39 The capacity of existing mines at Kiriburu, Meghataburu, Bolani, Gua & Barsua are being ramped up to meet the requirement of Iron Ore for post
- ngoing phase of expansion.
Two new Pellet Plants (One of 4 mtpa capacity at Gua & another of 1 mtpa capacity at Dalli) have been planned for better utilisation of Iron Ore Fines. In addition to the above, iron ore shall be mined from new mines at Rowghat, Chiria and Taldih.
Mine Existing Capacity (mtpa) Capacity after
- ngoing expansion
(mtpa) Remarks Kiriburu 5.5 5.5
Capacity of Existing mines is being ramped up to meet the requirement of the
- ngoing expansion plan.
The entire requirement of the increased capacity shall be met through captive mines. The timeline for mines expansion is expected to be in line with Steel Plants expansion. New Pellet Plant shall use the existing reserve of fines at captive mines.
Meghataburu 5.0 6.5 Bolani 5.0 10.0 Gua 4.0 10.0 Dalli / Rajhara 8.7 7.0 Barsua, Kalta, Taldih 3.3 6.5
Environment clearance received from MOEF
Rowghat New 12.0 All statutory clearances have been received. Chiria 0.75 5.8 Stage-I Forest Clearance has been
- btained
Raw Materials
Statements / Data which do not relate to SAIL and are used / made in this presentation are from sources which are considered reliable and Company cannot be held for its authenticity. Further, statement describing the Company’s projections, estimates, expectations are “forward looking statements” within the meaning of applicable securities laws and regulations. Actual results may differ materially from those expressed depending on the circumstances / situations. Major factors that could affect the Company’s operations include, among
- thers, economic conditions affecting demand / supply and prices in the domestic
and global markets in which the Company operates, changes in Government regulations, tax laws and other statutes etc.