Welcomes 1 THE KOLHAPUR STEEL LIMITED A Kirloskar Group Company - - PowerPoint PPT Presentation

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Welcomes 1 THE KOLHAPUR STEEL LIMITED A Kirloskar Group Company - - PowerPoint PPT Presentation

Apr 15, 2023 10 likes •503 views

THE KOLHAPUR STEEL LIMITED A Kirloskar Group Company The Kolhapur Steel Limited . Welcomes 1 THE KOLHAPUR STEEL LIMITED A Kirloskar Group Company On World Map 2 Pune - 230 Km Vision Mission & Quality Policy 3 Environmental and

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SLIDE 1

1

THE KOLHAPUR STEEL LIMITED

A Kirloskar Group Company

. The Kolhapur Steel Limited Welcomes

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SLIDE 2

THE KOLHAPUR STEEL LIMITED

A Kirloskar Group Company On World Map

2

Pune - 230 Km

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SLIDE 3

3

Vision Mission & Quality Policy

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SLIDE 4

4

Environmental and Energy Policy

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SLIDE 5

Core Competency

 Manufacturer of Steel Castings

  • Plain Carbon Steel
  • Alloy Steel
  • Stainless Steel
  • Duplex Steel
  • Super Duplex Steel

 Weight range:

  • Plain Carbon & Alloy Steel –

300 kg to 14 MT Single Piece

  • Stainless Steel –

300 kg to 6 MT Single Piece

5

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SLIDE 6

ISO 9001:2008 ISO 14001:2004

ISO Certifications

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SLIDE 7

Certifications

IRS NORSOK

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SLIDE 8

Certifications

PED Well Known Foundry

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SLIDE 9

NTPC Foundry Approval Best Vendor Award from BHEL

Customer Recognition

KEPL , IndiTech Valves & KBL- Certificate of Appreciation

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SLIDE 10

Pattern Making

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  • Good infrastructure for in house repair, rectification of

all types of pattern by dedicated skilled work force.

  • New pattern manufacturing work outsourced from

local reputed pattern manufacturers equipped with CNC & VMC setup.

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SLIDE 11

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 Magma 5.3 and 10 Core processor Simulation software predicts

the complete casting process including filling, solidification, cooling and allows the quantitative predication of various

  • properties. Simulation accurately describes a cast component

quality up-front before pattern manufactured and the Casting Methoding can be designed to meet required quality invariably reducing casting development time.

Methoding

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SLIDE 12

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Methoding

SPD Pump

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SLIDE 13

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24”-600 Valve Body Casting

Methoding

42”-150 Body Casting

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SLIDE 14

Moulding Equipment & Infrastructure

 The Moulding shop is equipped

with latest Moulding facilities.

 20 MT Omega make

continuous sand mixer.

 3 MT Omega make continuous

sand mixer

 10 MT/hr Omega make sand

reclamation unit

 Gas fired mould heating oven

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SLIDE 15

Moulding Infrastructure

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3D Mould & Core by 3D print Moulding at KBL-Kirloskarvadi

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SLIDE 16

Melting Furnaces & related Infrastructure

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Induction Furnace

Induction Furnace with five crucibles, One - 2 MT, Two - 5 MT, One - 8 MT & One - 12 MT capacity. Ladle Refining Furnace - 14 MT capacity. Argon oxygen decarburization - 7 MT capacity. Wire Injection machine for deoxidization.

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SLIDE 17

Core Wire Injection for Deoxidation

An essential feature in steel refining is the injection

  • f

calcium in the steel ladle in the form

  • f

a cored wire for de-oxidation and inclusion

  • modification. A cored wire is a

continuous steel tube filled with calcium bearing powder. The melting behavior of these cored wires has an important bearing

  • n the efficiency of the injection

process, castability of steel and the product quality. The recovery

  • f

calcium in this process is relatively higher than in the conventional lumpy

17

Core Wire Injection

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SLIDE 18

Secondary Refining Facilities

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LRF under Operation AOD under Operation

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SLIDE 19

Heat treatment Facility

 The

Heat treatment shop is equipped with two HT furnaces well calibrated as per API 6A standard.

 To

achieve good hardenability quenching tank is fitted with 60HP pump system.

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Furnace dimension 3.5 M X 4M X 2M

( Capacity 10 Ton)

Furnace dimension 4 M X 5M X 2M

( Capacity 13 Ton)

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SLIDE 20

Fettling & Finishing

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 Apart from various pneumatic, electric grinders fettling

shop is equipped with Grit blasting facility and 3MT shot blasting machine.

Grit Blasting Shot Blasting

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SLIDE 21

Inspection Facility

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Image Analyzer Baird(USA) make Spectrometer with 18 Elements Spectromax (Germany) Spectrometer with 31 Elements including Nitrogen facility

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SLIDE 22

Mechanical Testing Facility

Impact Testing machine with cryogenic testing facility up-to -460C Universal Testing Machine 100 Tons capacity with Extensometer calibrated under Lloyds, TUV, IRS and IBR. Extensometer Specimens

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SLIDE 23

Sand and Mould Testing

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Moisture Tester

Compression Strength Tester

Permeability Meter Tester

Sieve Analyzer

Scratch Hardness Tester Baume Meter

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SLIDE 24

Process Control Facility

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Radioactive Contamination Using RADCHECK Meter 1500 & 2000 mm Vernier Height Gauge 1000 mm Vernier Caliper King Brinell

Hardness Tester

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SLIDE 25

Ultrasonic Testing

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Ultrasonic Testing machine Standard Reference Blocks

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SLIDE 26

Magnetic Particle Inspection

Accepted

Demagnetization is with 5 gauss Prod with Wet Fluorescent Method Prod with Wet Fluorescent Method Pie Field Indicator

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SLIDE 27

Radiography

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 Apart

from support from parent company dedicated vendor viz. Quality Inspection Services, Hyderabad and Industrial NDT and Inspection services, Pune perform RT with help

  • f

qualified personal using Co-60 and Ir-192 source and reference radiography films.

Reference ASTM E446 Standard

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SLIDE 28

Welder Qualification

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 Welding qualification tests

are used to establish and ensure that the welder can weld up to the company’s standards.

 TKSL

has 14 qualified welder as per ASME section IX for various position and grade.

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SLIDE 29

Machining

 Apart from In-house machining

TKSL is supported by dedicated machining vendors in and around Kolhapur.

Vertical Turning Center Ø 4m

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Vertical Turning Center Ø 2m

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SLIDE 30

Product Gallery

(Latest manufactured products)

Impeller 6.6 MT (CF8M) Guide Vane (CA6NM) Diaghpharam 13.5 MT (WCB) FRANCIS RUNNER 3.6 MT (CA6NM) Stay Ring with diffuser vanes (WCB) BOWL (CF8M) TILLER (WCB) 1800 mm Inlet Body 13.5 MT (WCB)

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SLIDE 31

Product Gallery

(Products manufactured using 3D Print Mould & Core)

Pelton Runner 3 MT (CA6NM) Francis Runner Dia 600 mm (CA6NM) Impeller 2 MT (CA6NM) Suction Casing (CA6NM) Top Half Casing (WCB)

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SLIDE 32

PUMP BOWL

PUMPS

BOTTOM HALF CASING PUMP CASING BOTTOM HALF CASING ENCLOSED IMPELLER OPEN IMPELLER

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SLIDE 33

PUMP BOWL

PUMPS

TOP BOTTOM CASING TOP HALF CASING OPEN IMPELLER

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SLIDE 34

STEAM TURBINES

OUTER CASING UPPER HALF OUTER CASING BOTTOM HALF SWVELL HOUSING UPPER & LOWER HALF CASING

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SLIDE 35

FRANCIS RUNNER GUIDE VANE CARRIER

HYDRO TURBINE

GUIDE PIECE FRANCIS RUNNER

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SLIDE 36

VALVES

VALVE BODY VALVE BODY BONNET VALVE BODY VALVE BODY VALVE BODY

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SLIDE 37

MINING

MEMBER CENTER CASE SPROCKET

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SLIDE 38

GENERAL ENGINEERING

HEAD STOCK CROWN PINION BELL MOUTH LINER SPINDLE CRANK GEAR TOGGLE

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SLIDE 39

Global Customer Visit

Outotec, Finland

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SLIDE 40

Global Customer Visit

MHPS – Japan & India

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SLIDE 41

Global Customer Visit

Voith Hydro Pvt. Ltd.

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SLIDE 42

Global Customer Visit

AL-Hassan, UAE

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SLIDE 43

Global Customer Visit

GE Power (Gas Power System)

  • Mr. Laurent Veronese - GE Belfort, France
  • Mr. Varadaraju - GE India
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SLIDE 44

Global Customer Visit

Metso - Global Team

  • Mr. Juho Sopanen - Global Category Manager ( from Metso Tampere Plant, Finland )
  • Mr. Marcelo Mazuchi - Global Manager, Supplier Prod Proc Development

( from Metso Sorocaba Plant, Brazil )

  • Mr. Olivier Flet - Global Quality Assurance Manager ( from Metso Macon Plant, France)
  • Mr. Anjan Sen – Head Supply Chain (India)
  • Mr. Puneet Goyal – Manager Quality (India)
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SLIDE 45

Global Customer Visit

Doosan Škoda Power

  • Mr. Ladislav Zahalka - (Head of Global Sourcing)
  • Mr. Tomas Glusa - (Head of Materials Engineering)
  • Mr. Jaromir Fiala - (Senior Purchaser)
  • Mr. Martin Polak - (Welding Specialist)
  • Mr. Rajesh Kumar Singh – (Senior Manager)
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SLIDE 46

Valuables Customers

Pump : 1) Kirloskar Brothers Limited 2) Kirloskar Ebara Pumps Limited 3) TM.P . S.P .A Termomeccanica Pompe 4) BHEL, Hyderabad 5) Jyoti Ltd., Vadodara Valves : 1) Kirloskar Brothers Limited, Kondhapuri 2) Ghatge Patil Industries Limited 3) L&T Valves Limited 4) BHEL, Trichy 5) Inditech Valves. 6) Dembla Valves Limited Steam Turbine : 1) Kirloskar Ebara Pumps Limited 2) Triveni Turbines Limited 3) BHEL, Hyderabad 4) Siemens Limited 5) Turtle Turbines Private Limited Hydro Turbine : 1) Kirloskar Brothers Limited 2) GE Power India Limited 3) Voith hydro Private Limited 4) B Fouress Private Limited 5) Chintamani Industries 6) Jyoti Limited General Engg. /Marine / Defence : 1) L&T KOBELCO Machinery Private Limited 2) L&T Rubber Processing Machinery 3) KLEEMANN GmbH (Wirtgen Group) 4) Goa Shipyard Limited 5) Disa India Limited 6) L&T, Powai 7) Vulcan Industrial Engineering Co. Limited 8) BEML, Mysore & KGF

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SLIDE 47

LONG TERM STRATEGY (MASTER PLAN – II)

In-house Machining Infrastructure (Proof / Finished) Value Addition by Supply of finished castings to customer Turnover Strategy

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SLIDE 48

Steps towards Business Excellence Turnover Strategy

Focus on Value Added Products Strategic Cost Reduction in all functional areas 100% Utilization

  • f burnt

sand by Thermal Reclamation Income from other Sources Supply of Qualitative Finished Products

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SLIDE 49

Human Resource Management

Human Resource Management