Challenges in the Synthesis of Metal-Organic Frameworks Jeffrey R. - - PowerPoint PPT Presentation
Challenges in the Synthesis of Metal-Organic Frameworks Jeffrey R. - - PowerPoint PPT Presentation
Challenges in the Synthesis of Metal-Organic Frameworks Jeffrey R. Long Departments of Chemistry and Chemical & Biomolecular Engineering University of California, Berkeley Materials Sciences Division, Lawrence Berkeley National Laboratory
Metal-Organic Frameworks (MOFs)
Zn4O(1,4-benzenedicarboxylate)3 MOF-5 BET surface areas up to 7100 m2/g Density as low as 0.13 g/cm3 Tunable pore sizes up to 10 nm Channels connected in 1-, 2-, or 3-D Internal surface can be functionalized Production on ton scale at BASF and various new start-up companies
Yaghi et al. Nature 2003, 423, 705 Kitagawa et al. Angew. Chem., Int. Ed. 2004, 43, 2334 Férey Chem. Soc. Rev. 2008, 37, 191
High Surface Area Adsorbents for Gas Separations
MOF-loaded bed
Requires that the MOF selectively adsorbs just one component of the mixture High surface area leads to a high working capacity for removing one component
from a gas mixture gas mixture in pure gas out
Metal-Organic Framework Synthesis
An enormous number of structures are possible; most are not highly porous Impossible to predict conditions leading to pure, crystalline target structure
metal-organic framework (MOF) metal ion
- r cluster
- rganic linker
+
?
temperature? reactant ratio? solvent? cosolvent? acid/base added?
Synthesis Depends Critically on Reaction Conditions
Mg3(BPDC)3(DMA)4 Mg(BPDC)(MeOH) Mg(BPDC)(H2O)2 Mg(NO3)2·6H2O + H2BPDC
DMA/MeOH 1% H2O 2% H2O 4% H2O ∆
Challenges in MOF Synthesis
- 1. What reaction conditions will lead to a target structure?
- 2. How do we fully activate a MOF?
- 3. How do MOF crystals nucleate and grow?
- 4. Can we control the size and shape of MOF crystals?
- 5. Can we create MOFs with new adsorption properties?
Test: Zn(NO3)2·6H2O + 1,4-Benzenedicarboxylic Acid
Automated Dispensing of Solids and Liquids
Solid powders dosed from hoppers with a precision of ±0.1 mg Delivery of solids and liquids to 96 reaction vials can be accomplished in ca. 2 h
High-Throughput Synthesis Instrument
High-Throughput Powder X-Ray Diffraction
Powder Diffraction Data Analysis
A Framework with Exposed Mn2+ Coordination Sites
Dinca, Dailly, Liu, Brown, Neumann, Long J. Am. Chem. Soc. 2006, 128, 16876 1) 70 °C, DMF/MeOH 2) MeOH soak 3) 150 °C, in vacuo One of the first MOFs shown to contain coordinatively-unsaturated metal sites
Mn3[(Mn4Cl)3(BTT)8]2·20MeOH
M3[(M4Cl)3(BTT)8]2⋅xsolvent
Variation of the Metal Center?
MCl2
+
H3BTT
?
temperature? reactant ratio? solvent? cosolvent? acid?
Screening Acid Concentration and Solvent
100 mM HCl(MeOH)
CoCl2 + H3BTT
20 mM 20 mM
Co3[(Co4Cl)3(BTT)8]2·xsolvent
total of 0.55 mL of solvent per vial 100 °C, 2 days
?
Screening Acid Concentration and Solvent
100 mM HCl(MeOH) total of 0.55 mL of solvent per vial
Only these conditions afforded the target MOF in pure form
CoCl2 + H3BTT
20 mM 20 mM
Co3[(Co4Cl)3(BTT)8]2·xsolvent
100 °C, 2 days
?
Variation of the Metal via High-Throughput Synthesis
MCl2
+
H3BTT
M3[(M4Cl)3(BTT)8]2⋅xsolvent (M = Mg, Ca, Cr, Mn, Fe, Co, Ni, Cu, Cd)
Different metals can require very different conditions often with mixed solvents
Sumida, Horike, Kaye, Herm, Queen, Brown, Grandjean, Long, Dailly, Long Chem. Sci. 2010, 1, 184
Challenges in MOF Synthesis
- 1. What reaction conditions will lead to a target structure?
- 2. How do we fully activate a MOF?
- 3. How do MOF crystals nucleate and grow?
- 4. Can we control the size and shape of MOF crystals?
- 5. Can we create MOFs with new adsorption properties?
High-Throughput NMR Porosity Screening
Low-cost benchtop NMR instrument Solvent (proton) relaxation times can afford pore size distribution information Enables rapid high-throughput evaluation of porosity of new materials
Chen, Mason, Bloch, Gygi, Long, Reimer Micropor. Mesopor. Mater. 2015, 205, 65
NMR Porosity Screening
Strong correlation with Langmuir surface area, even for paramagnetic
frameworks
High-Throughput Multicomponent Gas Adsorption Analysis
Equilibrium adsorption measurements based upon mass spec analysis Can measure 28 samples in parallel for mixture including CO2, N2, H2O, O2, SO2 Mason, McDonald, Bae, Bachman, Sumida, Dutton, Kaye, Long, J. Am Chem. Soc. 2015, 137, 4787
Challenges in MOF Synthesis
- 1. What reaction conditions will lead to a target structure?
- 2. How do we fully activate a MOF?
- 3. How do MOF crystals nucleate and grow?
- 4. Can we control the size and shape of MOF crystals?
- 5. Can we create MOFs with new adsorption properties?
Classical Nucleation Theory
At the critical radius, the free energy of stable crystal outweighs surface energy Expanded forms of classical nucleation theory include heterogeneous nucleation
Dubrovskii, Nucleation Theory and Growth of Nanostructures, NanoScience and Technology, DOI: 10.1007/978-3-642-39660-1_1
Non-Classical Theories of Nucleation and Growth
Some MOFs have been shown to form multiple products sequentially Cölfen, Mann Angew. Chem., Int. Ed. 2003, 42, 2350
Studying Nucleation and Growth
Nucleation: extremely small length- and time-scales; structural complexity can prove challenging; solution phase but precipitating Growth: in general, very small fraction of atoms/molecules on surface; particles dispersed in solution; solid/liquid interface
Methods for Studying MOF and Zeolite Growth
In situ X-ray Diffraction Transmission Electron Microscopy Atomic Force Microscopy Nuclear Magnetic Resonance Pairwise Distribution Function Analysis Ex situ Scanning Electron Microscopy
Patterson, et al. J. Am. Chem. Soc. 2015, 137, 7322; Cubillas, et al. J. Phys. Chem. C. 2014, 118, 23092 O’Donnell, et al. J.Am. Chem. Soc. 2007, 129, 1578; Vistad, et al. Chem. Mater. 2003, 15, 8939
Studying Crystal Zeolite Growth via AFM
Brent, Anderson Angew. Chem. Int. Ed. 2008, 47, 5327
Height differences as a function of time can give structural information
Growth of HKUST-1 on Gold SAM via AFM
John, Scherb, Shoaee, Anderson, Attfield, Bein Chem. Commun. 2009, 6294
Step heights and facets indicate layer-by-layer growth along the [111] direction
Challenges in MOF Synthesis
- 1. What reaction conditions will lead to a target structure?
- 2. How do we fully activate a MOF?
- 3. How do MOF crystals nucleate and grow?
- 4. Can we control the size and shape of MOF crystals?
- 5. Can we create MOFs with new adsorption properties?
Channel-Containing MOFs Often Grow as Rods
Co(NO3)2·6H2O + H4dobdc
Crystals of Co2(dobdc) (Co-MOF-74) generally form as agglomerates of long rods
1:1:1 DMF:EtOH:H2O
Morphology Dictates Heat and Mass Transport
Rousseau, Handbook of Separation Process Technology, John Wiley and Sons: 1987, pp. 669-671
For equal volume, average time to site within MOF depends on aspect ratio
plate rod
Plate morphology favors rapid transport and can enable use in membranes
Modulators can Influence Crystal Morphology
Ligand Solvent
Coordination MOF formation
Modulator Metal salt
These additives can influence many equilibria simultaneously Modulators such as terminal carboxylates often not incorporated in bulk We have little understanding of how this works
Challenges in MOF Synthesis
- 1. What reaction conditions will lead to a target structure?
- 2. How do we fully activate a MOF?
- 3. How do MOF crystals nucleate and grow?
- 4. Can we control the size and shape of MOF crystals?
- 5. Can we create MOFs with new adsorption properties?
A MOF with a High Density of Exposed M2+ Sites
MX2·6H2O
+
H4dobdc M2(dobdc), M-MOF-74 (M = Mg, Mn, Fe, Co, Ni, Cu, Zn)
Bloch, Murray, Queen, Maximoff, Chavan, Bigi, Krishna, Peterson, Grandjean, Long, Smit, Bordiga, Brown, Long
- J. Am. Chem. Soc. 2011, 133, 14814
Dietzel, Morita, Blom, Fjellvåg Angew. Chem., Int. Ed. 2005, 44, 6354 Rosi, Kim, Eddaoudi, Chen, O’Keeffe, Yaghi J. Am. Chem. Soc. 2005, 127, 1504 Caskey, Wong-Foy, Matzger J. Am. Chem. Soc. 2008, 130, 10870
A MOF with a High Density of Exposed M2+ Sites
MX2·6H2O
+
H4dobdc M2(dobdc), M-MOF-74 (M = Mg, Mn, Fe, Co, Ni, Cu, Zn) CH3OH 2+
A MOF with a High Density of Exposed M2+ Sites
MX2·6H2O
+
H4dobdc
Activated frameworks have Langmuir surface areas of 1280-2060 m2/g
M2(dobdc), M-MOF-74 (M = Mg, Mn, Fe, Co, Ni, Cu, Zn) 2+
Record high density of open metal coordination sites per unit mass or volume
Bloch, Queen, Krishna, Zadrozny, Brown, Long Science 2012, 335, 1606
Fe2(dobdc)·2C2D4
Open Fe2+ Sites Enable Olefin/Paraffin Separations
45 °C
Selectivity based upon interaction of π electrons with the cationic metal center Extremely high separation capacities can be achieved owing to the high density of metals
Desired MOF-74 Analogues We Can’t Synthesize (Yet)
MX2·6H2O
+
H4dobdc
Despite many years of trying, we have failed to find conditions that form these MOFs
M2(dobdc), M-MOF-74 (M = Ti, V, Cr, Mo, Ru, Rh) 2+
Challenges involve overly reducing metals or sluggish reaction kinetics
?
temperature? reactant ratio? solvent? cosolvent? acid?
Lee, Isley, Dzubak, Verma, Stoneburner, Bloch, Reed, Hudson, Lin, Kim, Brown, Long, Neaton, Smit, Cramer, Truhlar, Gagliardi
- J. Am. Chem. Soc. 2014, 136, 698
Can We Synthesize MOFs with Low-Coordinate Metals?
2 CD4
First demonstration of two gas molecules binding to a metal center in a MOF
10 K
Runčevski, Kapelewski, Torres-Gavosto, Tarver, Brown, Long Chem. Commun. 2016, 52, 8251
Mn2(dsbdc)
MOFs with coordinatively-unsaturated metals that bind 2-4 gas molecules should
be possible and could dramatically increase separation capacities
A MOF with Triangular Channels
Pores with regular acute angles are not known for traditional adsorbents
Fe(acac)3
+
H2BDP
Fe2(BDP)3
130 °C, 6 days DMF
Herm, Wiers, Mason, van Baten, Hudson, Zajdel, Brown, Masciocchi, Krishna, Long Science 2013, 340, 960
Enables shape-based separations, such as fractionation of hexane isomers
isomerization Fe2(BDP)3 ON > 92
30 75 74 94 10 5
feed
Proposed Staged Recycling Process
Could improve conversion with increase in yields for a given reactor volume Simulations indicate similar separation ability for isomers of pentane and heptane
Herm, Wiers, Mason, van Baten, Hudson, Zajdel, Brown, Masciocchi, Krishna, Long Science 2013, 340, 960
amine solutions and other amine adsorbents diamine-appended MOFs 2 wt % CO2 removed, ∆T = 100 °C 15 wt % CO2 removed, ∆T = 50 °C
Classical versus Cooperative Adsorbents
McDonald, Mason, Kong, Bloch, Gygi, Dani, Crocellà, Giordano, Odoh, Drisdell, Vlaisavljevich, Dzubak, Poloni, Schnell, Planas, Kyuho, Pascal, Prendergast, Neaton, Smit, Kortright, Gagliardi, Bordiga, Reimer, Long Nature 2015, 519, 303
Can We Make Cooperative Adsorbents for Other Gases?
McDonald, Mason, Kong, Bloch, Gygi, Dani, Crocellà, Giordano, Odoh, Drisdell, Vlaisavljevich, Dzubak, Poloni, Schnell, Planas, Kyuho, Pascal, Prendergast, Neaton, Smit, Kortright, Gagliardi, Bordiga, Reimer, Long Nature 2015, 519, 303
Allow a high separation capacity with small changes in temperature or pressure
C2H4 C3H6 N2 O2
Reed, Keitz, Oktawiec, Mason, Runcevski, Xiao, Darago, Crocella, Bordiga, Long Nature 2017, 550, 96
Thus far, cooperative adsorbents have been achieved only for CO2 and CO