Challenges in the Synthesis of Metal-Organic Frameworks Jeffrey R. - - PowerPoint PPT Presentation

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Challenges in the Synthesis of Metal-Organic Frameworks Jeffrey R. - - PowerPoint PPT Presentation

Challenges in the Synthesis of Metal-Organic Frameworks Jeffrey R. Long Departments of Chemistry and Chemical & Biomolecular Engineering University of California, Berkeley Materials Sciences Division, Lawrence Berkeley National Laboratory


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SLIDE 1

Challenges in the Synthesis of Metal-Organic Frameworks

Jeffrey R. Long Departments of Chemistry and Chemical & Biomolecular Engineering University of California, Berkeley Materials Sciences Division, Lawrence Berkeley National Laboratory Center for Gas Separations, a DoE Energy Frontier Research Center

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SLIDE 2

Metal-Organic Frameworks (MOFs)

Zn4O(1,4-benzenedicarboxylate)3 MOF-5 BET surface areas up to 7100 m2/g Density as low as 0.13 g/cm3 Tunable pore sizes up to 10 nm Channels connected in 1-, 2-, or 3-D Internal surface can be functionalized Production on ton scale at BASF and various new start-up companies

Yaghi et al. Nature 2003, 423, 705 Kitagawa et al. Angew. Chem., Int. Ed. 2004, 43, 2334 Férey Chem. Soc. Rev. 2008, 37, 191

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SLIDE 3

High Surface Area Adsorbents for Gas Separations

MOF-loaded bed

฀ Requires that the MOF selectively adsorbs just one component of the mixture ฀ High surface area leads to a high working capacity for removing one component

from a gas mixture gas mixture in pure gas out

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SLIDE 4

Metal-Organic Framework Synthesis

฀ An enormous number of structures are possible; most are not highly porous ฀ Impossible to predict conditions leading to pure, crystalline target structure

metal-organic framework (MOF) metal ion

  • r cluster
  • rganic linker

+

?

temperature? reactant ratio? solvent? cosolvent? acid/base added?

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SLIDE 5

Synthesis Depends Critically on Reaction Conditions

Mg3(BPDC)3(DMA)4 Mg(BPDC)(MeOH) Mg(BPDC)(H2O)2 Mg(NO3)2·6H2O + H2BPDC

DMA/MeOH 1% H2O 2% H2O 4% H2O ∆

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SLIDE 6

Challenges in MOF Synthesis

  • 1. What reaction conditions will lead to a target structure?
  • 2. How do we fully activate a MOF?
  • 3. How do MOF crystals nucleate and grow?
  • 4. Can we control the size and shape of MOF crystals?
  • 5. Can we create MOFs with new adsorption properties?
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SLIDE 7

Test: Zn(NO3)2·6H2O + 1,4-Benzenedicarboxylic Acid

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SLIDE 8

Automated Dispensing of Solids and Liquids

 Solid powders dosed from hoppers with a precision of ±0.1 mg  Delivery of solids and liquids to 96 reaction vials can be accomplished in ca. 2 h

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SLIDE 9

High-Throughput Synthesis Instrument

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SLIDE 10

High-Throughput Powder X-Ray Diffraction

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SLIDE 11

Powder Diffraction Data Analysis

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SLIDE 12

A Framework with Exposed Mn2+ Coordination Sites

Dinca, Dailly, Liu, Brown, Neumann, Long J. Am. Chem. Soc. 2006, 128, 16876 1) 70 °C, DMF/MeOH 2) MeOH soak 3) 150 °C, in vacuo ฀ One of the first MOFs shown to contain coordinatively-unsaturated metal sites

Mn3[(Mn4Cl)3(BTT)8]2·20MeOH

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SLIDE 13

M3[(M4Cl)3(BTT)8]2⋅xsolvent

Variation of the Metal Center?

MCl2

+

H3BTT

?

temperature? reactant ratio? solvent? cosolvent? acid?

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SLIDE 14

Screening Acid Concentration and Solvent

100 mM HCl(MeOH)

CoCl2 + H3BTT

20 mM 20 mM

Co3[(Co4Cl)3(BTT)8]2·xsolvent

total of 0.55 mL of solvent per vial 100 °C, 2 days

?

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SLIDE 15

Screening Acid Concentration and Solvent

100 mM HCl(MeOH) total of 0.55 mL of solvent per vial

Only these conditions afforded the target MOF in pure form

CoCl2 + H3BTT

20 mM 20 mM

Co3[(Co4Cl)3(BTT)8]2·xsolvent

100 °C, 2 days

?

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SLIDE 16

Variation of the Metal via High-Throughput Synthesis

MCl2

+

H3BTT

M3[(M4Cl)3(BTT)8]2⋅xsolvent (M = Mg, Ca, Cr, Mn, Fe, Co, Ni, Cu, Cd)

 Different metals can require very different conditions often with mixed solvents

Sumida, Horike, Kaye, Herm, Queen, Brown, Grandjean, Long, Dailly, Long Chem. Sci. 2010, 1, 184

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SLIDE 17

Challenges in MOF Synthesis

  • 1. What reaction conditions will lead to a target structure?
  • 2. How do we fully activate a MOF?
  • 3. How do MOF crystals nucleate and grow?
  • 4. Can we control the size and shape of MOF crystals?
  • 5. Can we create MOFs with new adsorption properties?
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SLIDE 18

High-Throughput NMR Porosity Screening

฀ Low-cost benchtop NMR instrument ฀ Solvent (proton) relaxation times can afford pore size distribution information ฀ Enables rapid high-throughput evaluation of porosity of new materials

Chen, Mason, Bloch, Gygi, Long, Reimer Micropor. Mesopor. Mater. 2015, 205, 65

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SLIDE 19

NMR Porosity Screening

฀ Strong correlation with Langmuir surface area, even for paramagnetic

frameworks

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SLIDE 20

High-Throughput Multicomponent Gas Adsorption Analysis

฀ Equilibrium adsorption measurements based upon mass spec analysis ฀ Can measure 28 samples in parallel for mixture including CO2, N2, H2O, O2, SO2 Mason, McDonald, Bae, Bachman, Sumida, Dutton, Kaye, Long, J. Am Chem. Soc. 2015, 137, 4787

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SLIDE 21

Challenges in MOF Synthesis

  • 1. What reaction conditions will lead to a target structure?
  • 2. How do we fully activate a MOF?
  • 3. How do MOF crystals nucleate and grow?
  • 4. Can we control the size and shape of MOF crystals?
  • 5. Can we create MOFs with new adsorption properties?
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SLIDE 22

Classical Nucleation Theory

฀ At the critical radius, the free energy of stable crystal outweighs surface energy ฀ Expanded forms of classical nucleation theory include heterogeneous nucleation

Dubrovskii, Nucleation Theory and Growth of Nanostructures, NanoScience and Technology, DOI: 10.1007/978-3-642-39660-1_1

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SLIDE 23

Non-Classical Theories of Nucleation and Growth

฀ Some MOFs have been shown to form multiple products sequentially Cölfen, Mann Angew. Chem., Int. Ed. 2003, 42, 2350

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SLIDE 24

Studying Nucleation and Growth

Nucleation: extremely small length- and time-scales; structural complexity can prove challenging; solution phase but precipitating Growth: in general, very small fraction of atoms/molecules on surface; particles dispersed in solution; solid/liquid interface

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SLIDE 25

Methods for Studying MOF and Zeolite Growth

In situ X-ray Diffraction Transmission Electron Microscopy Atomic Force Microscopy Nuclear Magnetic Resonance Pairwise Distribution Function Analysis Ex situ Scanning Electron Microscopy

Patterson, et al. J. Am. Chem. Soc. 2015, 137, 7322; Cubillas, et al. J. Phys. Chem. C. 2014, 118, 23092 O’Donnell, et al. J.Am. Chem. Soc. 2007, 129, 1578; Vistad, et al. Chem. Mater. 2003, 15, 8939

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SLIDE 26

Studying Crystal Zeolite Growth via AFM

Brent, Anderson Angew. Chem. Int. Ed. 2008, 47, 5327

฀ Height differences as a function of time can give structural information

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SLIDE 27

Growth of HKUST-1 on Gold SAM via AFM

John, Scherb, Shoaee, Anderson, Attfield, Bein Chem. Commun. 2009, 6294

฀ Step heights and facets indicate layer-by-layer growth along the [111] direction

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SLIDE 28

Challenges in MOF Synthesis

  • 1. What reaction conditions will lead to a target structure?
  • 2. How do we fully activate a MOF?
  • 3. How do MOF crystals nucleate and grow?
  • 4. Can we control the size and shape of MOF crystals?
  • 5. Can we create MOFs with new adsorption properties?
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SLIDE 29

Channel-Containing MOFs Often Grow as Rods

Co(NO3)2·6H2O + H4dobdc

฀ Crystals of Co2(dobdc) (Co-MOF-74) generally form as agglomerates of long rods

1:1:1 DMF:EtOH:H2O

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SLIDE 30

Morphology Dictates Heat and Mass Transport

Rousseau, Handbook of Separation Process Technology, John Wiley and Sons: 1987, pp. 669-671

฀ For equal volume, average time to site within MOF depends on aspect ratio

plate rod

฀ Plate morphology favors rapid transport and can enable use in membranes

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SLIDE 31

Modulators can Influence Crystal Morphology

Ligand Solvent

Coordination MOF formation

Modulator Metal salt

฀ These additives can influence many equilibria simultaneously ฀ Modulators such as terminal carboxylates often not incorporated in bulk ฀ We have little understanding of how this works

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SLIDE 32

Challenges in MOF Synthesis

  • 1. What reaction conditions will lead to a target structure?
  • 2. How do we fully activate a MOF?
  • 3. How do MOF crystals nucleate and grow?
  • 4. Can we control the size and shape of MOF crystals?
  • 5. Can we create MOFs with new adsorption properties?
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SLIDE 33

A MOF with a High Density of Exposed M2+ Sites

MX2·6H2O

+

H4dobdc M2(dobdc), M-MOF-74 (M = Mg, Mn, Fe, Co, Ni, Cu, Zn)

Bloch, Murray, Queen, Maximoff, Chavan, Bigi, Krishna, Peterson, Grandjean, Long, Smit, Bordiga, Brown, Long

  • J. Am. Chem. Soc. 2011, 133, 14814

Dietzel, Morita, Blom, Fjellvåg Angew. Chem., Int. Ed. 2005, 44, 6354 Rosi, Kim, Eddaoudi, Chen, O’Keeffe, Yaghi J. Am. Chem. Soc. 2005, 127, 1504 Caskey, Wong-Foy, Matzger J. Am. Chem. Soc. 2008, 130, 10870

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SLIDE 34

A MOF with a High Density of Exposed M2+ Sites

MX2·6H2O

+

H4dobdc M2(dobdc), M-MOF-74 (M = Mg, Mn, Fe, Co, Ni, Cu, Zn) CH3OH 2+

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SLIDE 35

A MOF with a High Density of Exposed M2+ Sites

MX2·6H2O

+

H4dobdc

฀ Activated frameworks have Langmuir surface areas of 1280-2060 m2/g

M2(dobdc), M-MOF-74 (M = Mg, Mn, Fe, Co, Ni, Cu, Zn) 2+

฀ Record high density of open metal coordination sites per unit mass or volume

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SLIDE 36

Bloch, Queen, Krishna, Zadrozny, Brown, Long Science 2012, 335, 1606

Fe2(dobdc)·2C2D4

Open Fe2+ Sites Enable Olefin/Paraffin Separations

45 °C

฀ Selectivity based upon interaction of π electrons with the cationic metal center ฀ Extremely high separation capacities can be achieved owing to the high density of metals

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SLIDE 37

Desired MOF-74 Analogues We Can’t Synthesize (Yet)

MX2·6H2O

+

H4dobdc

฀ Despite many years of trying, we have failed to find conditions that form these MOFs

M2(dobdc), M-MOF-74 (M = Ti, V, Cr, Mo, Ru, Rh) 2+

฀ Challenges involve overly reducing metals or sluggish reaction kinetics

?

temperature? reactant ratio? solvent? cosolvent? acid?

Lee, Isley, Dzubak, Verma, Stoneburner, Bloch, Reed, Hudson, Lin, Kim, Brown, Long, Neaton, Smit, Cramer, Truhlar, Gagliardi

  • J. Am. Chem. Soc. 2014, 136, 698
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SLIDE 38

Can We Synthesize MOFs with Low-Coordinate Metals?

2 CD4

฀ First demonstration of two gas molecules binding to a metal center in a MOF

10 K

Runčevski, Kapelewski, Torres-Gavosto, Tarver, Brown, Long Chem. Commun. 2016, 52, 8251

Mn2(dsbdc)

฀ MOFs with coordinatively-unsaturated metals that bind 2-4 gas molecules should

be possible and could dramatically increase separation capacities

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SLIDE 39

A MOF with Triangular Channels

฀ Pores with regular acute angles are not known for traditional adsorbents

Fe(acac)3

+

H2BDP

Fe2(BDP)3

130 °C, 6 days DMF

Herm, Wiers, Mason, van Baten, Hudson, Zajdel, Brown, Masciocchi, Krishna, Long Science 2013, 340, 960

฀ Enables shape-based separations, such as fractionation of hexane isomers

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SLIDE 40

isomerization Fe2(BDP)3 ON > 92

30 75 74 94 10 5

feed

Proposed Staged Recycling Process

฀ Could improve conversion with increase in yields for a given reactor volume ฀ Simulations indicate similar separation ability for isomers of pentane and heptane

Herm, Wiers, Mason, van Baten, Hudson, Zajdel, Brown, Masciocchi, Krishna, Long Science 2013, 340, 960

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SLIDE 41

amine solutions and other amine adsorbents diamine-appended MOFs 2 wt % CO2 removed, ∆T = 100 °C 15 wt % CO2 removed, ∆T = 50 °C

Classical versus Cooperative Adsorbents

McDonald, Mason, Kong, Bloch, Gygi, Dani, Crocellà, Giordano, Odoh, Drisdell, Vlaisavljevich, Dzubak, Poloni, Schnell, Planas, Kyuho, Pascal, Prendergast, Neaton, Smit, Kortright, Gagliardi, Bordiga, Reimer, Long Nature 2015, 519, 303

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SLIDE 42

Can We Make Cooperative Adsorbents for Other Gases?

McDonald, Mason, Kong, Bloch, Gygi, Dani, Crocellà, Giordano, Odoh, Drisdell, Vlaisavljevich, Dzubak, Poloni, Schnell, Planas, Kyuho, Pascal, Prendergast, Neaton, Smit, Kortright, Gagliardi, Bordiga, Reimer, Long Nature 2015, 519, 303

฀ Allow a high separation capacity with small changes in temperature or pressure

C2H4 C3H6 N2 O2

Reed, Keitz, Oktawiec, Mason, Runcevski, Xiao, Darago, Crocella, Bordiga, Long Nature 2017, 550, 96

฀ Thus far, cooperative adsorbents have been achieved only for CO2 and CO