Mike Butler University of Manitoba CANADA Seminar Plan Structure - - PowerPoint PPT Presentation

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Mike Butler University of Manitoba CANADA Seminar Plan Structure - - PowerPoint PPT Presentation

July 31st 2014: PEWS Control of glycosylation in cell bioprocesses Mike Butler University of Manitoba CANADA Seminar Plan Structure of Mabs Glycosylation of Antibodies effect of dissolved oxygen The secret of camelids Case


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Mike Butler University of Manitoba CANADA July 31st 2014: PEWS Control of glycosylation in cell bioprocesses

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Seminar Plan

  • Structure of Mabs
  • Glycosylation of Antibodies

– effect of dissolved oxygen

  • The secret of camelids
  • Case study of Mabs

– effect of low nutrient levels – enhancement of glycosylation profiles

  • Designer-based glycosylation
  • Effect of glycosylation on a virus
  • Conclusion
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beta-interferon immunoglobulin erythropoietin Protein N-glycan sites gp120 25 huCD36 9 huICAM-1 (CD54) 8 hu-tPA 3 hu-Epo 3 hu-IFN gamma 3 rhu ant-IL-8 (IgG) 2 hu-CSF 2 hu-IFN beta 1

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Fc region

hinge

Fab region

CH 2 domain CH 3 domain CH 1 VH glycan light chain heavy chain

Antibody structure - IgG based on X-ray crystallography data G2F G0F G1F

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IgG Fc CH2: galactose binding pocket

terminal GlcNAc terminal Gal

solvent accessible surface Asn297 Asn297

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Activities of Rituximab

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Exoglycosidase digestions

BKF Sialidase BTG JBH

PNGaseF

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+ -galactosidase (ABS+BTG) + sialidase (ABS) + -fucosidase (ABS+BTG+BKF) +-hexosaminidase (ABS+BTG+BKF+SPH)

Exoglycosidase sequencing of serum IgG on normal phase HPLC

2AB 2AB 2AB 2AB 2AB 2AB 2AB 2AB

{

2AB 2AB 2AB 2AB

~ ~

2AB 2AB

5 6 8 9 7 Gu

1,6 1,3 * *

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Asn Xaa Ser/Thr

Dol P P

NH2

Golgi Hybrid type Man Complex type Oligosaccharide transferase Glc Glc Glc

Endoplasmic Reticulum -Glc I -Glc II -Glc II -Man I

N-Linked Glycosylation Pathway

Man

Oligomannose Type

GNAc Tase II deficiency

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Asn Xaa Ser/Thr

Dol P P

NH2

Golgi Man Oligosaccharide transferase Glc Glc Glc

Endoplasmic Reticulum -Glc I -Glc II -Glc II -Man I

Man

Oligomannose Type Complex/ single antenna

Type IIa CDG

GnTase II deficiency

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Glycosylation of IgG

  • GlcNAcT-II deficiency (Mgat2) CDG IIa patient
  • Dysmorphic features, severe psychomotor retardation
  • Recurrent infection

Control IgG

6 8 9 7 Gu

CDG IIa patient IgG

M Butler A Critchley HF Hebestreit RA Dwek J Jaeken PM Rudd et al Glycobiology 13: 601-622: 2003.

mannose

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  • Glucose
  • reduced occupancy at [glc]<0.5 mM
  • DO dissolved oxygen
  • reduced galactosylation of Mab at low DO
  • Ammonia
  • reduced sialylation
  • perturbation of antennarity
  • Degradative enzymes
  • removes sialic acid

Culture environment

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2 1.5 1 0.5 1 2 3 4 5 6 10 8 6 4 2 ammonia lactate glutamine glucose Time (day)

Substrate utilisation and by-product formation in PQXB1/2 hybridomas

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Macroheterogeneity

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Production of gamma interferon in extended batch culture

Time of culture (h)

40 60 80 100 120 140 160 180 200

Percentage of glycoform

10 20 30 40 50 60 2-site occupancy 1-site occupancy No site occupancy

Curling et al 1990 N2 N1 N0

Proportion of N0 increases 5 to 30% during culture

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Microheterogeneity

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The effect of oxygen on Mab production

Butler, M. Optimisation of the cellular metabolism of glycosylation for recombinant

proteins produced by mammalian cell systems. Cytotechnology 50: 57-76 2006

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HPAEC-PAD chromatograms of PNGase released glycans from Mab

1 2 3 4 G0F G1F G2F G2FS

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Change in galactosylation with variable dissolved oxygen

Dissolved oxygen (% DO)

20 40 60 80 100

Relative HPAEC-PAD peak area (%)

10 20 30 40 50 60

GOF G1F G2F

G2F G0F G1F

Kunkel, J.P., Jan, D.C.H., Butler,M. and Jamieson, J.C.

  • Biotechnol. Progress 16, 462-470: 2000.

Kunkel, J.P., Jan, D.C.H., Jamieson, J.C. and Butler, M. . J. Biotechnol. 62; 55-71: 1998

DO % GI 1 0.37 2 0.38 5 0.39 10 0.41 25 0.41 50 0.46 100 0.56

G2 + 0.5*G1 GI = ------------------ (G2 + G1 + G0)

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Factors that affect galactosylation/ sialylation :-

  • Accessibility of glycan site
  • Activity of glycosyl transferases
  • Activity of transporter
  • Availability of substrates
  • Protein concentration

Galactosyl transferase

+ UDP- + CMP-

Sialyl transferase

+ UDP- + CMP- UDP-galactose transporter CMP-sialic acid transporter

Sialidase

  • Degradative enzymes
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NSERC strategic Network for the large scale production of single-type glycoform monoclonal antibodies

Scientific Director: M. Butler University of Manitoba

www.mabnet.ca

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Human and llama antibodies

150 kDa 80 kDa www.mabnet.ca Biotechnology Focus 15(5) 11-12: May 2012

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Chinese Hamster Ovary Cells

Scanning electron micrograph of non-adherent CHO cells x2,300 (Porter et al. 1973)

CHO cells adhering to a plate

  • Fig. 2.12
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www.biogro-technologies.com

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Case Study 1

Liu, B., Spearman,M., Doering,J., Lattova,E., Perreault,H. and Butler,M.

“The availability of glucose to CHO cells affects the intracellular lipid-linked oligosaccharide distribution, site occupancy and the N-glycosylation profile of a monoclonal antibody.” Journal of Biotechnol ogy 170: 17-27 2014

The effect of nutrient concentration on glycosylation

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Kinetics of nutrient consumption and product accumulation in the fed-batch mode of culture

nutrient Fed-batch cells product

Set-point

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Glucose deprivation / starvation

(Rearick et al, 1981)

  • CHO cells
  • deprive cells of glucose
  • Pulse label with mannose

Asn Man5GlcNAc2

1: Reduced glycosylation site occupancy (Stark & Heath, 1979) 2; High mannose structures

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Consumption of glucose over 24 h

Bo Liu 2014

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Effect of glucose depletion on:-

  • Macroheterogeneity
  • Intracellular glycan precursors
  • Microheterogeneity
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Comparison of Protein A purified Mabs on 4~15% reduced SDS-PAGE gel

Bo Liu P34 Initial [Glc] mM 0 5 10 12.5 15 17.5 25 control % lower band 52 40 30 26 0 0 0 0

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Mass Spectrometry Analysis (MALDI-MS)

PURIFICATION MALDI-MS GLYCOPROTEIN

79340 82660 50000 60000 70000 80000 90000 100000 110000 m/z

B. A.

Fig 21. MALDI-MS on protein A purified CHO-EG2 mAb. A. GLYCOPEPTIDE ANALYSIS B. SDS/PAGE mAb produced in media containing 3mM Glc, 4mM Gln C. MALDI-MS spectra recorded in the linear mode from intact mAb

Molecular mass kDa 50 75 37 250 150 100

33

C.

Carina Villacres P121

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2373.80 1887.62 2211.75 1725.58 1563.53 2049.68 1 2 3 4 5 4 x10

  • Intens. [a.u.]

1000 1400 1800 2200 2600 m/z 1401.48 1239.44 2536.91

GlcNAc Man Glc Lipid

MALDI-TOF/TOF-MS spectrum of glycans released by acid hydrolysis from a lipid fraction obtained from CHO-EG2 cells

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3 4 5 6 7 8 9 10 11 12 25mM 15mM 5mM 0mM GU value

Initial [glucose]

Effect of glucose concentration on Lipid- linked oligosaccharides (LLOs)

GlcNAc Man Glc

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Effect of glucose concentration on Mab glycoforms

5 6 7 8 9 10 GU value 0mM Media [Glc] 5mM 10mM 12.5mM 15mM 17.5mM 25mM GI 0.26 0.20 0.27 0.43 0.49 0.57 0.59

F(6)A2G0 F(6)A2G1 F(6)A2G2 F(6) A2G2S2 F(6) A2G2S1 Bo Liu

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  • Used to calculate overall ratio of galactose

residues within glycan profiles

  • Shift in GI may signal change in culture

parameters and metabolism

Galactosylation Index (GI)

37

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Glucose deprivation affects galactosylation and sialylation

  • n monoclonal antibody
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EG2-hFc & DP-12 Glycan Profiles

IgG1 EG2-hFc

John Doering

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Galactose UDP-Gal Gal-1P

Golgi

Glucose Glc-6P UDP-Glc

UDP-Glc Glc-6P

Pathway for galactosylation from galactose feeding Feeding mixture :- Uridine Manganese chloride Galactose Gramer et al : Biotech & Bioeng 2011

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N-glycan glycosylation profiles EG2 antibody from CHO cells grown in supplemented media.

UMG 4 mM uridine, 8 μM manganese chloride 20 mM galactose.

GI=0.83 John Doering

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Variable galactosylation of antibodies reported in the literature

Source/ Cell type Antibody Variable parameter GI range Publication Source

Murine (Sp2/0) Chimeric / human IgG1 3 commercial Mabs 0.32-0.39 Raju & Jordan, 2012 Hamster (CHO) Human/ humanized IgG1 3 commercial Mabs 0.09-0.23 Raju & Jordan, 2012 Hamster (CHO K1) Human-camelid EG2 Uridine/Mn2+/gal 0.73-0.83 Liu et al, 2014*

*Liu, B., Spearman,M., Doering,J., Lattova,E., Perreault,H. and Butler,M. J. Biotechnol , 170: 17-27 2014

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Case Study 2

Venkata Tayi and Michael Butler Patent : Serial Number US61/941.172

Methods to produce single glycoform monoclonal antibodies

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Protein A binding site is same as the one for FcRn/FcRc receptors Source: Cambridge University, Protein A binding to constant Fc portion of Rituximab Source: Protein Database Protein A / Protein G Protein A Fc region glycans Protein A glycans Fc region FcRn

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Wash Loading Wash Modification Incubation for

  • ptimum time at
  • ptimum

temperature Wash buffer Reactants mixture in

  • ptimized

buffer Wash buffer Wash Column with immobilized affinity ligand Incubate at RT to capture Abs Wash buffer mAb solution Elution buffer Modified mAb with desired glycosylation

UDP

Monoclonal antibody Affinity protein like protein A /protein G Glycosyltransferase and/or glycosidase enzymes Nucleotide sugars Solid support Optimized buffer

Schematic view of method(s) for in-vitro glycan remodeling of mAbs to obtain single-glycoforms

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28 30 32 34 36 38 40 42 Retention time (min)

Modification of a chimeric heavy chain monoclonal antibody (EG2-hFc)

28 30 32 34 36 38 40 42

Retention time (min)

Glycan profile of EG2-hFc from culture harvest

  • EG2-hFc is a chimeric heavy

chain antibody

  • EG2 (Fab) portion targets

EGFR on tumor cells

  • ~80 KDa in size
  • Produced in Chinese hamster
  • vary cells

28 30 32 34 36 38 40 42 Retention time (min)

28 30 32 34 36 38 40 42

Retention time (min)

GlcNAc Mannose Galactose Fucose Sialic acid

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Modification of Cetuximab monoclonal antibody

26 28 30 32 34 36 38 40 42

Retention time (min)

Glycan profile of Cetuximab from culture harvest

GlcNAc Mannose Galactose Fucose Sialic acid

26 28 30 32 34 36 38 40 42

Retention time (min)

  • Cetuximab is a chimeric

IgG1-type antibody

  • Fab portion targets EGFR
  • n tumor cells
  • ~150 KDa in size

26 28 30 32 34 36 38 40 42

Retention time (min)

26 28 30 32 34 36 38 40 42

Retention time (min)

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Modification of antibodies to α(2,6) Sialylated antibodies

30 32 34 36 38 40 42 44

Retention time (min)

Glycan profile of aIL8-hFc from culture harvest

30 32 34 36 38 40 42 44 Retention time 28 30 32 34 36 38 40 42 44 Retention time

α(2,6) α(2,6) α(2,6) α(2,6) α(2,6) α(2,6) 28 30 32 34 36 38 40 42

Retention time (min)

Glycan profile of EG2-hFc from culture harvest

α(2,3) α(2,3) α(2,3)

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Influenza virus

265,000x

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HA N-glycan profiles of (A) Sf9-rHA, (B) Mimic-rHA, and (C) CHO-rHA

Shih-Chang Lin, Jia-Tsrong Jan, Ben Dionne, Michael Butler, Ming-Hsi Huang, Chung-Yi Wu, Chi-Huey Wong, Suh-Chin Wu. “Different immunity elicited by recombinant H5N1 hemagglutinin proteins containing pauci- mannose, high-mannose, or complex type N-glycans.” Plos One 14;8(6): 10.1371 : 2013

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3D structure model. (A) Insect cell expressed HA attached with pauci-mannose N-glycans and (B) mammalian cell expressed HA attached with complex-type N-glycans were created by the crystal structure of HA (A/Vietnam/1194/04, PDB ID: 2IBX) and Glyprot. H5N1 Immunogenicity of HA Glycoproteins

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Neutralizing antibodies against homologous and heterologous clades of H5N1 viruses.

Lin et al Plos One 14; 8(6): 10.1371 : 2013

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Protective Immunity in mice

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Oxygen/ Redox

The biantennary glycan structure on the conserved site of IgG has reduced galactosylation at low DO or under reducing conditions

<[Glucose] or < [Glutamine] may cause deficient glycosylation

Summary of effects of culture conditions on glycosylation Substrate limitation Substrate feeding

Strategic feeding of galactose, mannose, fructose or N-acetylmannosamine may increase terminal glycosyltransferase

Production of influenza virus

Glycosylation profile depends upon cell host and the profile affects functional properties of the virus

Enzymic re-modelling of glycosylation

Strategic to produce single glycoform Mabs during downstream processing

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MabNet

Maureen Spearman Bo Liu Carina Villacres John Dearing Ben Dionne Institute of Biology, Taiwan Suh-Chin Wu