CA CAPA PABI BILI LITI TIES ES 1 CO COMPANY NY OVERVIEW - - PowerPoint PPT Presentation

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CA CAPA PABI BILI LITI TIES ES

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• Founded in 1966
• 1300 Employees
• 18 Locations
• Over 5 Million S. Ft.
• Over 125 Trucks
• Over 300 Trailers
• Contract Packaging
• Warehousing
• Public/Contract
• Distribution – Zenith
• Transportation
• Brokerage

CO COMPANY NY OVERVIEW

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18 locat ations ions KY, IN, O OH, MI

Typical Verst Warehouse Operation: 180,000 – 775,000 Sq. Ft.

• 30+ Truck Doors
• Rail Doors – In Multiple locations
• 30’ High Ceilings
• Rack/Floor Storage
• Advanced WMS Systems
• AIB Certification
• Food Safe Operations
• Fully RF Integrated
• Secure Truck Parking
• Close Proximity to I-75
• Public Warehousing

WAREHO HOUSI USING NG

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LOCA CATION ONS

Ohio

• 11880 Enterprise Cincinnati, OH
• 9696 International Springdale, OH
• 98 Glendale-Milford Rd Woodlawn, OH
• 356 Three Rivers Parkway Addyston, OH

Norther ern n Kentuck ucky

• 1100 Burlington Pike Florence, KY
• 2200 Gateway Hebron, KY
• 300 Shorland Dr. Walton, KY
• 340 Shorland Dr. Walton, KY

Kentuck ucky

• 1234 Gardiner Louisville, KY
• 2000 Nelson Miller Pkwy Louisville, KY
• 440 Greendale Road Lexington, KY
• 7130 New Buffington Rd. Florence, KY
• 1985 International Way Hebron, KY

Indiana ana

• 7025 English Avenue Indianapolis, IN

Michigan gan

• 1825 Rust Avenue Saginaw, MI

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TRANS NSPORTA PORTATIO ION

Regi gional

• nal Ass

sset t Base sed d Fleet eet & N Nation tional al Full ll Servic vice e Transportati ansportation Servi vices ces

• Domiciled with Drivers and Live Dispatchers in:

– Walton, KY – Cincinnati, OH – Louisville, KY

• Over 100 Late Model Tractors
• Over 250 48’ & 53’ Trailers
• Same Day Service
• Yard & Shuttle Service
• Real Time Communications
• Team Service for Expedited Shipments
• 48 State Brokerage Authority
• Intermodal Services
• Dedicated Operations
• EPA Smart way Transport Partner

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Import mportan ant proac proactive ve aspec pects:

• Planning work with

risk assessment

• Managing through

processes and systems

• The “right”

behaviors (all employees)

• Everyone is involved
• Performance monitoring
• Continuous improvement

SAFETY TY

• Obs

Observ ervati ations: At least two per day per supervisor and the information gathered is used to uncover trends enabling us to reduce risks. – Observations/interactive conversations with management and employees on the floor discussing hazards proactively

• Inci

cide dent nt Inv Inves esti tigati tions ns: Used to educate the whole company within 48 hrs. of the incident (Safety Alert). Audited to ensure we have assurance that the incident will not be repeated. – Thorough incident investigations with root cause analysis, open-ended questions and total facility and company involvement to reduce risk of reoccurrence

• Pre-shift

hift Meetin etings gs: Audited to ensure relevance of topic and understanding by employees. – Pre-shift meetings given by management using demonstrations, scripted daily topics and employee involvement

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Qual alit ity Initia itiativ ives: es:

• ISO 22000 - GFSI Certified
• ISO9001:2008
• FDA Registered &Inspected
• 19 Key Element – P&G
• cGMP
• AIB
• IMS Listed
• Smart-way Transport

Partner - EPA

• HACCP
• LEAN Training
• Process Improvement

QUA UALITY LITY

• Quali

lity y Progra ram m Overv rvie iew: Our Quality Management System follows the ISO9001:2008 guidelines

– The program is augmented with cGMP, AIB, Food Safe and HACCP procedures and programs

• Tiere

ered Syst stem em:

– Tier 1 – Quality Manual – Tier 2 – Standard Operating Procedures – Tier 3 – Work Instructions or DOP’s – Tier 4 – Forms

• Bene

nefi fits ts:

– Reduce Cost – Improve Productivity – Reduce/Minimize Environmental Impact – Improve Quality Standards – Employee Training – Document Control

ISO9001:2008 CERTIFIED

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GET ET IN IN SY SYNC WI WITH TH SH SHRINK RINK

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Loca

• cated

ted minu minute tes s fro rom Cinc ncin inna nati ti Airp rport

• Shrink Sleeve Labeling

– Automatic & Hand Application – TDO & MDO Films

• Pressure Sensitive Labeling
• High Elasticity Stretch Sleeve

Labeling

• POP DisplayAssembly
• Side Seal / L-Bar Seal
• Manual and AutomatedAssembly

and Inspection

• Multi-Packing - Club Store

Bundling & Pallet Displays

• Fulfillment – Pick pack
• Re-Labeling
• Conditioned Storage

VERST LOGISTIC ISTICS S – PACK CKAG AGIN ING

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VERST LOGISTIC ISTICS S – ADV DVANTA NTAGE GES

Littl ttle e or No Capita pital l Inve nvest stmen ment

• Capacity to Serve

– Multiple Automated Lines for Maximum Yields and Volume Capabilities – Automated Secondary equipment: » Bulk to Bulk De-Palletizer/Re-Palletizer, Bottle Descramblers & Cap Sorting Bowls, De-Casing, Case-Packing

• Over 100 sets of automatic application

tooling in stock = Significant Savings & Speed to Market

• Increased Productivity – Pre-fill decorating at Verst

versus post fill decorating in house

• ISO9001:2008 ISO22000 GFSI Certified

– HACCP, GMP, FDA Registered & Inspected – IMS Listed, Kosher approved, ABC License

• Project Management

– Technical Support / Expertise

• Supply Chain Management
• Turnkey Service

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VERST LOGI GISTICS TICS – TURNKEY SERVICE ICES True “Turnkey” Operat ation ion

• Contract Packaging
• Shrink Labeling
• Warehousing & Logistics
• Transportation
• “One Stop Shop”

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CO CONT NTRA RACT CT DE DECO CORA RATING TING – CU CUSTOMER OMERS

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CO CONT NTRA RACT CT DE DECO CORA RATION TION

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CO CONT NTRA RACT CT DE DECO CORA RATION TION Fo Food

• d &

& Be Beve verage ge

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CO CONT NTRA RACT CT DE DECO CORA RATION TION Personal

• nal Ca

Care re & Ho & Household ld Cl Cleaners rs

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PALLE LET T DI DISPLA LAYS S & CO COMBO MBO PACKS CKS

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CO CONT NTRA RACT CT DE DECO CORA RATING TING – LABEL SUPPLIES

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CO CONT NTRA RACT CT DE DECO CORA RATING TING – FILM & CONTAINERS

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Tamper Ev Evident dent Bands nds Full Body dy Shrink rink Sleeve Sleeves Multi ti-Pack Packs & On On-Pack Packs

Increasingly popular for consumer protection in the pharmaceutical, vitamin, food and beverage industries Post Fill ll – In In Hous

• use

Hugely popular in Wine & Spirits, Food & Beverage, Personal Care, Automotive and Household Chemical industries Pre-Fill ill or r Post

• st Fill

ill – In In Hous use or Out utsour urced Product Promotions and cross branded items Package (label) remains intact,

• nce promotional wrap is

removed Post Fill ll – Out utsourced

SHR HRINK NK SLEEVE E LABEL L – APPLICAT ICATIO IONS NS

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SHR HRINK NK SLEEVE E LABEL L – APPLICAT ICATIO ION (TDO DO)

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Shrin ink k Sleeve eve Applicatio cation n Flow Ch Chart art

Applic licatio ion Optio ions Au Auto vs.

• vs. Hand

and Lab abel el Sizing ing Seco condar ary Pack ckagin ing/ Log

• gis

istic ics Shor

• rt (Manu

nual) l) Prod

• ductio

ion Run Run Full ull Prod

• duc

uction

1. Volume , run size & number of SKUs 2. Container Drawings/Samples request & evaluation 3. Tooling / change parts availability 4. Timing Requirements / Lead Time 5. Application line requirements – Steam tunnel 5. Descrambler/Auto-Orientation/Case Packer - Tooling 1. Inbound Case/Bags/Bulk Boxes (Lined) /Bulk Palletized 2. Tumble Packed vs. Soldier Packed 3. Pre vs. Post Fill 4. Pallet Load Specification 5. Stack in trailer and warehouse – space requirements 6. WMS Tracking/Lot-Date Coding/InventoryReporting

Ship ippin ing Speci ecific icatio ions

1. Primarily Determined at Label Development Stage 2. Shrink Label supplier(s) selected 3. Testing with Grid Material - LF & CL Dimensions 4. Panel placement – Template 5. Distortion evaluation for artwork development 6. Label Perforation (In-Line)/Placement 7. Final Testing with printed labels, digitals or grey scales 8. Establish Quality Standards - Targets 1. Bags/Trays/Corrugated Boxes/POP Display (Post-Fill) 2. Multi-Packing/Club Store packaging (Post-Fill) 3. Transportation To/From 4. Warehousing and Storage/Safety Stock 5. Supply Chain Management 1. 15,000 (hand) to 50,000 (auto with tooling) 2. Filling line production testing 3 Shipping , top load , micro testing & distribution testing 4 Full Production

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SHR HRINK NK PERCE CENT NTAGE AGE & SL SLEEVE E LAY FLAT

St Step ep 1: 1:

De Deter termin ine Shrin ink Perc rcenta tage

With Flexible tape, measure the smallest & largest circumference of the container. The difference between c2 & c1 is the Shrink % and can determine film to be used. Label bel “Lay Flat”: (In millimeters) Largest Circumference(c2) divided by 2 and then add 3mm for fit during application and tooling

• consideration. Verst has over 80 sets
• f application tooling in stock that

align with many different Lay Flat sizes.

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SHR HRINK NK SLEEVE E CU CUT LENG NGTH TH Step Step 2: 2: De Deter termin ine e Label Label “Cut Length”

Take a flexible ruler and measure along the container’s contour the distance from the bottom

• f the container, where you

want the label to start, to the top, where you want it to end.

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SHR HRINK NK SLEEVE TEMPLATE

Step Step 3: Create Prel Prelimin minary ry Template:

Can be used for initial artwork development but must be confirmed thru line testing with actual containers and materials. Build in clear area (top & bottom) for the application equipment to read as an eye-mark for cutting purposes as well as for a smooth shrink result. 4 mm clear (2 mm top & 2 mm bottom) is the industry standard.

Step Step 4: Seam am Offs Offset et: measurement

• f seam to fold – typically ¼ to 1/3
• f Lay Flat width to allow enough

room for back panel graphics.

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ART ART DE DEVELOPME LOPMENT NT

Shrin rink k Compens pensation ation & Distorti stortion

• n
• Shrink Labels require a distortion or

compensation of graphics so when it conforms to the container shape logos and graphic elements appear correct.

• Take into affect the container shape

when designing.

• A printed grid pattern is a tool that will

give data how the sleeve is forming to the

• container. It will show patterns of

distortion areas either to avoid or leave room for compensation of the graphics. Technology is making great strides into the area of shrink compensation or warping software…

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SHR HRINK NK DI DISTORTION ORTION

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DO DO I O OUT UTSOU SOURC RCE E OR DO DO I INS NSOUR URCE CE? Insource…

• Established business
• Installed equipment
• In-house expertise
• Long term cost savings plan
• Increased volume
• Approved capital spend
• Technical

resources/expertise YOU HAVE TIME

Outsource…

• Promotional projects
• New product launches
• One time projects
• Line extension or trial SKU
• Limited capital budget
• Limited in-house expertise
• Limited resources

SPEED ED TO TO MARKET

Which ch option

• n applies

es to my proje ject? ct?

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PRE-FILL FILL VS. POST-FILL FILL SLEEVE APPLICAT ICATIO ION

• Reduced Downtime
• Increased Efficiency
• Reduced Scrap
• No Lost Batches
• No Lost Product
• Outsource Expertise

SPEED D TO TO MARK RKET Pre-Fi Fill (Outs utsour

• urce

ced) d) Post-Fill Fill (In (In Ho House) se)

• Increased Downtime
• Decreased Efficiency
• Increased Scrap
• Lost Batches – bad sleeves
• Lost product – bad sleeves
• Long Learning curve

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PRE-FILL FILL DE DECO CORA RATING TING QUA UALITY LITY & TESTING Grid id Film & Lab Lab Testing Insp spectio ection

• Incoming Checks – Color, Copy, Dimensions
• Smart System – High Label, No Label, Splices
• Vision System – Specific Graphics
• Human Inspector – 100% Online Visual Checks
• Post Decoration Checks – Top Load, UPC, Overflow

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EQUI UIPP PPED ED FOR SPEED SPEED

State tate of the art Sle Sleeve ve Label bel app ppli lica catio ion line ne

• High speed –servo driven
• Vacuum conveyors for gentle

handling of empty cans & lightweight bottles

• In-line defect detection
• New tunnel design with

reduced energy usage

• High reliability and quick

changeover design

• Capable of 600 units per

minute speeds

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NEW: : HI HIGH H ELASTICITY TICITY STRETC TCH SLEEVES SLEEVES

First irst Contr

• ntrac

act t Deco ecorator tor in the e USA A with Equipm quipmen ent

• Alternative to Shrink Sleeves
• Lower cost than Shrink Sleeves
• Recycling Advantage
• 360* Billboard
• No Steam Tunnel
• Ideal for Dairy Beverage Industry

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NEW: : ROLL SLEEVE SLEEVE Verst is the test st site e for Roll Sleeve eve techno hnolo logy gy

• Utilizes MDO Film
• Seaming step performed online
• Seaming without chemical solvents
• 2 Step process – Print & Slit
• High Speed Application
• Typically faster than TDO
• Multiple films types
• Multiple film thicknesses
• Ideal for the beverage industry
• Multiple formats:
• Glue Applied Wraparound
• Roll Sleeve

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BE FIRST T WITH VERST!

• First to the market

– Little tle to No No capital equipment expenses.

• First to the market: Ahead of the

competition.

• First to the market: Expert technical

support and customer service.

• First with “Turnkey” solutions from the

leading Logistics provider in the industry.

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Will Schr hretzman tzman Vice President - Packaging wschretzman@verstgroup.com Sale Sales Contacts: Contacts: Dave Dave Huber Huber Director of Business Development - Packaging dhuber@verstgroup.com 859-485-1212 VerstLogistics.com

CO CONT NTAC ACT US US