C O M P A N Y P R E S E - - PDF document

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C C CO O OM M MP P PA A AN N NY Y Y P P PR R RE E ES S SE E EN N NT T TA A AT T TI I IO O ON N N

For us, people make the difference. In Royal Frigo sense of belonging is very strong and the result is a company made up of people more and more qualified who believe in the brand and the values that it has managed to convey over time. Thus the warranty of quality in Royal Frigo is not limited to products and production processes, but it also includes other services such as: a detailed technical documentation, usage advices and installation instructions, after-sales team, technical support by experts, design offices that work close together with customers. The industrial activity of the Royal Fridge began officially in 1980, but the founders’ sectoral training, the brothers Giammusso, dates back several decades earlier thanks to a craft which they managed together with their father. The company was founded with the aim of producing prefabricated modular cold rooms and after all these years, this is still the "core business". A technical staff of considerable experience and a wealth of knowledge first of the national and then European market, allow Royal Frigo to become a reference point for the major retailers and users of prefabricated cold rooms in a short time.…. In 1999 the company was moved to the industrial area of Caltanissetta, on a site of approximately 5,500 square meters of over 10,000 square meters of land. Next to the building there is an office building that houses the administrative offices, the graphics department, marketing, production planning and those responsible for the technical and commercial aspects. Within the same area a large showroom has been built to display the most important products and the latest innovations. Also in 1999 the quality certification of the production system according to UNI EN ISO 9002 was obtained, in 2003, it was updated to UNI EN ISO 9001:2000 and finally in 2009 to the new ISO 9001:2008. This Certification was issued by one of the major European bodies and it is an important recognition to the working methods and business control. Eventually it represents a further guarantee for the users of the product.

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QUALITATIVE AND NORMATIVE REFERENCES

CERTIFICATION SYSTEM

Royal Frigo has a system of quality production certified in accordance with the law ISO 9001:2008. Certification QMSCERT n° 081012/36602 ADHESIONS

Royal Frigo adheres to the A.G.C.I. to the Confidi of the Province of Caltanissetta, associations that represent and protect the interests and needs of the provincial business world, promoting its values and culture.

Today Royal Frigo has over 50 employees and its coldrooms are mainly distributed

• n the Italian and the European market.

At several retailers of some of the most important foreign markets like Greece, Malta, Cyprus, Romania and Portugal, there have been created "corners" for the promotion of products and to promote a more widespread distribution. Among the most important customers, we include prestigious distributors and retailers of refrigeration equipment both in Italy and abroad.

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We also count among our customers and not, prestigious companies in the distribution or manufacture of food products, such as:

• Granarolo (Italy);
• Nestlè (Greece);
• Dolce Carollo (Italy);
• Papillon (Italy);
• Oranfreezer (Italy);
• Sammontana (Italy);
• Algida (Italy and Greece);
• Karamolegos (Greece);

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• Pastarito (italy);
• Pizzarito (Italy);
• Italcarni (Italy);
• Gruppo C.D.S. - Romano (Italy);
• Caseificio Zappalà (Italy);
• Fiasconaro (Italy)
• Coca-Cola (Italy)
• Fiat (Italy)
• Maserati (Italy)
• Ferrero (Italy)

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• Braas Italia e Wierer (Italy e France);
• Supermercati SMA (Italy);
• Supermercati Max (Italy);
• Supermercati Conad (Italy)
• Supermercati Carrefour (Italy, France e Ciprus)
• Supermercati Intermarché (Belgium);
• Supermercati Sisa (Italy);
• Barilla (Italy);
• Supemercati PAM (Italy);
• Digrim (Italy);
• Supemercati Simply (Italy);
• Supermercati Coop (Italy);

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• Supermercati Sidis (Italy);
• Hilton (Italy, Ciprus, Egypt, France e Greece);
• NH hotel (Italy);
• Autogrill (Italy);
• Aeroporto di Bologna (Italy);
• SEA aeroporti (Italy);

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P P PR R RO O OD D DU U UC C CT T T R R RA A AN N NG G GE E E

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m ms s s i i in n n plasticized plate Big store series: I I In n nd d du u us s st t tr r ri i ia a al l l c c co

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m ms s s i i in n n p p pr r re e ep p pa a ai i in n nt t te e ed d d p p pl l la a at t te e e Vitru- techs series: Mini-nica series: Cantu-tech: Commercial coldrooms in fiberglass m m mo

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d du u ul l la a ar r r “ “ “” ” ”a a ar r rm m ma a ad d di i i” ” ”” ” ” c c co

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M M Mo

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d de e el l l coating P P Pa a an n ne e el l l t t th h hi i ic c ck k kn n ne e es s ss s s c c cm m m. . . Tech-nica series Plastified metal sheet (standard)

• n request:

stainless steel Aisi 304 2b 6 8 10 12 Big Store series Prepainted metal sheet (standard)

• n request:

plastified metal sheet, fiberglass, stainless steel Aisi 304 2b 6 8 10 12 14 18 Vitru-Tech Fiberglass (standard) 6 8 10 12

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Mini-Nica Plastified metal sheet (standard)

• n request:

stainless steel Aisi 304 2b 6 10 Cantu-Tech Plastified metal sheet (standard)

• n request:

stainless steel Aisi 304 2b 8

P P PR R RE E EF F FA A AB B BR R RI I IC C CA A AT T TE E ED D D COLDROOMS T T TE E EC C CH H H-

• N

N NI I IC C CA A A | MINI-NICA | CANTU-TECH S S SE E ER R RI I IE E ES S S

P P Pr r ro

• d

d du u uc c ct t t d d de e es s sc c cr r ri i ip p pt t ti i io

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n n: prefabricated coldrooms with rigid self-supporting

modular panels coated with galvanized and plastified metal-sheet which is thermo-insulated with polyurethane.

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C C Co

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a at t ti i in n ng g gs s s a a an n nd d d t t th h hi i ic c ck k kn n ne e es s ss s se e es s s T T Te e ec c ch h h-

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n ni i ic c ca a a s s se e er r ri i ie e es s s c c co

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l ld d dr r ro

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m ms s s

coating P P Pa a an n ne e el l l-

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t th h hi i ic c ck k kn n ne e es s ss s s c c cm m m. . .

Plastified metal sheet (standard)

• n request:

stainless steel Aisi 304 2b 6 8 10 12

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C C Co

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a at t ti i in n ng g gs s s a a an n nd d d t t th h hi i ic c ck k kn n ne e es s ss s se e es s s Mini-

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n ni i ic c ca a a s s se e er r ri i ie e es s s c c co

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l ld d dr r ro

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m ms s s

coating P P Pa a an n ne e el l l-

• t

t th h hi i ic c ck k kn n ne e es s ss s s c c cm m m. . .

Plastified metal sheet (standard)

• n request:

stainless steel Aisi 304 2b 6 10

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C C Co

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a at t ti i in n ng g gs s s a a an n nd d d t t th h hi i ic c ck k kn n ne e es s ss s se e es s s Easy-

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n ni i ic c ca a a s s se e er r ri i ie e es s s c c co

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l ld d dr r ro

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m ms s s

coating P P Pa a an n ne e el l l-

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t th h hi i ic c ck k kn n ne e es s ss s s c c cm m m. . .

Plastified metal sheet (standard) 8

C C Co

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a at t ti i in n ng g gs s s a a an n nd d d t t th h hi i ic c ck k kn n ne e es s ss s se e es s s Cantu-

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s s se e er r ri i ie e es s s c c co

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l ld d dr r ro

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m ms s s

coating P P Pa a an n ne e el l l-

• t

t th h hi i ic c ck k kn n ne e es s ss s s c c cm m m. . .

Plastified metal sheet (standard)

• n request:

stainless steel Aisi 304 2b 8

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Vertical panels

The vertical panels are coated with galvanized steel sheet, with outer surface covered by the plastified coating film suitable to come in contact with food. The thickness of the sheet is mm. 0.5. This thickness ensures high robustness to the panels.(see technical data). The lower part (only for cells with prefabricated floor) and the upper part of the panels, are provided with a retractable joint. An eccentric clamping hook ensures the connection with the other vertical panels and the roof.

Interlocking male / female panels of 6-8-10cm Interlocking male / female panels of 12cm

Roof panel

The roof panels are coated with galvanized steel sheet, with outer surface covered by the plasfified coating film suitable to come in contact with food. The thickness of the metal sheet is mm. 0.5. On the outer peripheral side, the

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roof panels are provided with PVC joint for the connection with the vertical panels. Strength of the Tech-nica series coldrooms are rounded corners and new generation joints. The perimeters of the floor and roof are rounded internally thanks to joints and profiles (radius 25 mm) with "click” installation system for a simple and easy application. These profiles preserve the hygiene of the coldroom following the recent sanitary standards.

Joint (vertical panel and roof)

Floor panels

The floor panels on the side subjected to foot traffic are covered with galvanized steel sheet, thickness mm. 0.6, coated with plaftified antislip film (gray color), suitable to come in contact with food. The side of the panel in contact with the ground are coated with galvanized steel sheet covered with a plastic film. As for the roof panels the perimeter of the floor is rounded internally thanks to joints and profiles (radius 25 mm) with a „click“ installation system for a simple and rapid use.

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Prefabbricate floor

The floors are internally reinforced with MDF 80 mm. and is able to bear:

• A static load of 3000 kg/m2;
• Transit of carts with rubber wheels (200kg max per wheel).

The floor panels' outer peripheral sides are provided with a PVC joint groove for the connection with the vertical panels.

Cold rooms without floor

In cold without prefabricated floor (on request), the vertical panels are fixed to the ground by means of PVC profiles which provides a solid anchorage to the ground and follows the sanitary standards.

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Corner panels

The corner panels are monobloc, with a 90 ° corner which is rounded in the outer part. They have the same characteristics as the vertical panels.

Insulation

The panels' thermo-insulating ability is obtained by using rigid polyurethane foam. The rigid polyurethane foam is the result of a chemical reaction between two components: polyol and isocyanate. It has the following key properties:

• excellent thermal-insulation determined by the best thermal conductivity;
• low specific weight;
• high mechanical characteristics;
• dimensional stability at low and high temperature;
• resistance to the most common chemicals;
• resistance to attacks by biological agents and does not enable the

growth of mold or fungus;

• excellent processability, which allows a stable combination with the

coating materials;

• reaction to fire in accordance with the standards. The polyurethane is

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not flammable, but, like all plastic materials of organic nature, it is combustible and burns on contact with the flame;

• compatibility with man and the environment.

Joint-system

The joint-system of the panels with a dry male / female joint and the galvanized steel eccentric hooks allow an excellent thermal stability and easy assembly and disassembly.

eccentric hook

The eccentric hook is made of steel. The hook's galvanized metal sheet has been provided with a special treatment for a better adhesion of the foam. The locking point has an interaxis distance between the wings of 63.5 mm. This ensures a deep grip in the panel. In addition, the depth of 120.6 mm allows deep insertion into the panel and provides a high clamping force. The holes on the wings allow the maximum insertion of foam and a better

• tightness. A special device keeps the hook retracted until it is activated with a

hexagonal wrench.

Modularity

The main feature of the modular panels with standard dimensions, is to allow the adaptation of the coldrooms to any available space. The assembly of the panels is made by placing the panels and by activating the hooks using an hexagonal wrench. This wrench has to be inserted into

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the holes on the inner surface of the panels. The created traction ensures no heat losses of the joint between the panels and allows the coldroom to have a high solidity.

P P PR R RE E EF F FA A AB B BR R RI I IC C CA A AT T TE E ED D D C C CO O OL L LD D DR R RO O OO O OM M MS S S VITRU-TECH SERIES

P P Pr r ro

• d

d du u uc c ct t t d d de e es s sc c cr r ri i ip p pt t ti i io

• n

n n: prefabricated coldrooms with rigid self-supporting

modular panels, which are covered in fiberglass and thermoinsulated with PUR.

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Coatings and thicknesses Vitru-tech series

Coating Thickness cm

Plasticised sheet metal (standard) 6 On request: 8 stainless steel Aisi 304 2b 10 12 PANEL CHARACTERISTICS

Vertical panel

The vertical panels are coated with fiberglass laminate, thickness 1.7 + / - 0.2

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to 750 g / m² - (approximate values). The lower part (only for coldrooms with prefabricated floor) and the upper part

• f the panels, are provided with a retractable joint. An eccentric clamping

hook ensures the connection with the other vertical panels and with the roof.

male/female joint for 6-8-10cm panels

Roof panels

The roof panels are coated with fiberglass laminate, thickness 1.7 + / - 0.2 to 750 g / m² - (approximate values) Strength of the Vitru-tech series coldrooms are rounded corners, new generation joints and the fiberglass coating. The perimeters of the floor and roof are rounded internally thanks to joints and profiles (radius 25 mm) with "click” installation system for a simple and easy application. These profiles preserve the hygiene of the coldroom following the recent sanitary standards.

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Joint (vertical panel and roof)

Floor panels

The floor panels’ surface subjected to foot traffic are covered with non-slip stainless steel, while the outer surface is coated with fibreglass laminate, thickness 1.7 + / - 0.2 to 750 g / m² - (approximate values) As with the roof panels, the borders of the floor and roof are rounded internally thanks to joints and profiles (radius 25 mm) with "click” installation system for a simple and easy application.

Floor

The floor is internally reinforced with MDF 80 mm. and it is able to bear:

• A static load of 3000 kg/m2;
• Transit of carts with rubber wheels (200kg max per wheel).

The floor panels' outer borders are provided with a PVC joint groove for the connection with the vertical panels.

Corner panels

The corner panels are monobloc, with a 90 ° corner which is rounded in the outer part. They have the same characteristics as the vertical panels.

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Insulation

The panels' thermal-insulation is obtained by using rigid polyurethane foam. The rigid polyurethane foam is the result of a chemical reaction between two components: polyol and isocyanate. It has the following key properties:

• excellent thermal-insulation determined by the best thermal

conductivity;

• low specific weight;
• high mechanical characteristics;
• dimensional stability at low and high temperature;
• resistance to the most common chemicals;
• resistance to attacks by biological agents and does not enable the

growth of mold or fungus;

• excellent processability, which allows a stable combination with the

coating materials;

• reaction to fire in accordance with the standards. The polyurethane is

not flammable, but it is combustible like all plastic materials of organic nature and it burns in contact with the flame;

• compatibility with mankind and environment.

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Joint-system

The joint-system of the panels with a dry male / female joint and the galvanized steel eccentric hooks allow an excellent thermal stability and easy assembly and disassembly.

eccentric hook

The eccentric hook is made of steel. The hook's galvanized sheet metal has been provided with a special treatment for a better adhesion of the foam. The locking point has an interaxis distance between the wings of 63.5 mm. This ensures a deep grip in the panel. In addition, the depth of 120.6 mm allows deep insertion into the panel and provides a high clamping force. The holes on the wings allow the maximum insertion of foam and a better

• tightness. A special device keeps the hook retracted until it is activated with a

hexagonal wrench.

Modularity

The main feature of the modular panels with standard dimensions, is to allow the adaptation of the coldroom to any available space. The assembly of the panels is made by placing the panels and by activating the hooks using an hexagonal wrench. This wrench has to be inserted into the holes on the inner surface of the panels. The created traction ensures no heat losses and it also ensures a high solidity.

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P P PR R RE E EF F FA A AB B BR R RI I IC C CA A AT T TE E ED D D C C CO O OL L LD D DR R RO O OO O OM M MS S S B B BI I IG G G S S ST T TO O OR R RE E E S S SE E ER R RI I IE E ES S S

P P Pr r ro

• d

d du u uc c ct t t d d de e es s sc c cr r ri i ip p pt t ti i io

• n

n n: prefabricated coldrooms with rigid self-supporting

modular panels covered with galvanized and prepainted steel-sheet which is thermo-insulated with polyurethane.

C C Co

• a

a at t ti i in n ng g gs s s a a an n nd d d t t th h hi i ic c ck k kn n ne e es s ss s se e es s s Big-store series c c co

• l

l ld d dr r ro

• m

m ms s s

C C Co

• a

a at t ti i in n ng g g Thickness c c cm m m. . .

Prepainted metal-shee (standard)

• n request:

plasftified metal-sheet, 6 8 10

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fiberglass, stainless steel Aisi 304 2b 12 14 18

PANEL CHARACTERISTICS

Vertical panels

The vertical panels are covered with galvanized steel sheet, Sendzimir UNI 5753-84 system. The sheet's surfaces of the panels in view, is protected with paint suitable to come into contact with food. The thickness of the sheet is

• mm. 0.5. This thickness ensures a high robustness to the panels. (see

technical data).

male/female joint of 6-8-10cm panels male/female joint of 12-14-18cm panels

The upper part of the panels, is provided of a stepped snap-fit interlocking.

Clamping eccentric Hook only for the connection with the other vertical.

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Joint of vertical-panel and roof-panel big store

Roof-panels

The roof panels are covered with Sendzimir UNI 5753-84 system sheet. The sheet's surfaces of the panels in view, is protected with paint suitable to come into contact with food. The thickness of the sheet is mm. 0.5. According to the size of the coldroom and to the thicknesses of the panels, for structural reasons and security, where necessary, the ceiling must be supported by special hangers or other metal structures to be anchored to the ceiling or other support points existing in the local in which it will be installed. The support structures which will be anchored to the cell must be able to withstand a load of 40 kg/m2, due to the weight of the panels and the coldroom's inner depressions.

Dividing panels

The dividing panels have the same characteristics to vertical panels. The coupling with the vertical panels and ceiling / floor takes place with rounded profiles PVC.

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Dividing panel and roof

Corner panel

The corner panels have the same characteristics to the vertical panels.

.

Monoblock corner panel for big store coldrooms

Insulation

The panels' thermo-insulating ability is obtained by using rigid polyurethane foam. The rigid polyurethane foam is the result of a chemical reaction between two components: polyol and isocyanate. It has the following key properties:

• excellent thermal-insulation determined by the best thermal conductivity;

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• low specific weight;
• high mechanical characteristics;
• dimensional stability at low and high temperature;
• resistance to the most common chemicals;
• resistance to attacks by biological agents and does not enable the

growth of mold or fungus;

• excellent processability, which allows a stable combination with the

coating materials;

• reaction to fire in accordance with the standards. The polyurethane is

not flammable, but, like all plastic materials of organic nature, it is combustible and burns on contact with the flame;

• compatibility with man and the environment.

Joint-system

The joint-system of the panels with a dry male / female joint and the galvanized steel eccentric hooks allow an excellent thermal stability and easy assembly and disassembly. The eccentric hook is made of steel. The hook's galvanized metal sheet has been provided with a special treatment for a better adhesion of the foam. The locking point has an interaxis distance between the wings of 63.5 mm. This ensures a deep grip in the panel. In addition, the depth of 120.6 mm allows deep insertion into the panel and provides a high clamping force. The holes on the wings allow the maximum insertion of foam and a better

• tightness. A special device keeps the hook retracted until it is activated with a

hexagonal wrench.

Particolare gancio eccentrico

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Modularity

The main feature of the modular panels with standard dimensions, is to allow the adaptation of the coldrooms to any available space. The assembly of the panels is made by placing the panels and by activating the hooks using an hexagonal wrench. This wrench has to be inserted into the holes on the inner surface of the panels. The created traction ensures no heat losses of the joint between the panels and allows the coldroom to have a high solidity RAW’S MATERIALS’ FEATURES

Plasticized sheet metal

Galvanized sheet steel with a thickness of mm. 0.5, coated on the outside with a plastic film in rigid polyvinyl chloride.

Prepainted sheet metal

Our panels are coated with prepainted galvanized sheet steel (color " white 97 ") with the following features: FIRING The fired film withstands at least 50 scratches with wool soaked in methyl- ethyl-ketone. HARDNESS The hardness of the film corresponds to grade "F" on the KOHINOOR scale. BRIGHTNESS The specular gas measured with Gardener gasometer and an angle of 60 ° (ASTM D 5239 is of 40 + / - 5%)

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BONDING STRENGTH There is no detachment of painting by applying an adhesive tape Tesa 104

• n a sample bent around a mandrel equal to 3 times the thickness of the

sample itself. RESISTANCE TO SALT SPRAY The test was performed with a solution of 5% NaCl and with the procedure described in ASTL B 117 (Standard ECCA T8). Results:

• After 600 hours there was no blistering or penetration along

engravings,

• Tesa adhesive tape No. 104

4 hours after extraction from the test chamber there were no detachment. RESISTANCE TO HUMIDITY Test data: (according to the ASTM D 2247)

• 100% relative humidity
• Temperature 38 °

C results:

• According to the standard No. 8 of the ASTM D 714, after 1500 hours - only

a slight softening. RESISTANCE TO AGEING Using the wetherometro Atlas mod. XWWR after a 60 minutes cycle of dark and spraying of deionised water with standard filters and controlled humidity we got the following results:

• After 1000 hours - any cracking or peeling of the film

The rates of non-toxicity of the metal were carried out at the Polytechnic Research Centre "Istituto Giordano SpA" in Bellaria (RN). The test of non-toxicity was performed according to the rules dictated by the DM 21-March-1973, adopting the following conditions:

• Simulating liquid = distilled water

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• Simulating liquid = 15% ethanol in distilled water
• Simulating liquid = sunflower oil

Total duration: 10 days at 40 ° C. Regulatory requirements prepainted sheet The pre-painted sheet metal used was produced with raw materials that fall in the positive list provided by the Ministerial Decree No. 220 of April 1993, updating the DM 21/03/1973 "Discipline hygiene of packaging, containers and utensils intended to come into contact with food."

Fibreglass

PRODUCTS’ FEATURES STANDARD VALUE Thickness Dati fornitore 1,7 +/- 0,2 mm Weight (g/m2) Dati fornitore 750 Fibre content % Dati fornitore 20-40 Resistance to tension (N/mm2) ISO 527 60-80 Elastic tension module (N/mm2) ISO 527 7000-9000 Bending strenghth (N/mm2) ISO 14125/98 150-250 Bending module (N/mm2) ISO 14125/98 7000-9000 Breaking elongation % ISO 527 2 Hardness (Barcol) ASTM D 2583-95 40-50 Impact resi stance (kJ/m2) ISO 179/2 30-50 Residual Styrene Dati fornitore <1

Polyurethane

The thermal insulation of the insulated panels is obtained with expanded polyurethane foam (foaming agent HFC 134a), injected using a hydraulic press, with the following physical / chemical features:

FEATURES STANDARD U.M. VALUE

Density (outside) UNI EN ISO 845 Kg/m³ 38-43 Density (inside) Kg/m³ 40,6~ Resistance to compression 10% UNI 6350 Kg/cm² 2,29 Resistance to maximum compression 2,32

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Content of closed cells ASTM D 2856 % 90 Thermal conductivity at 23° C ASTM D 2326 W/mºK 0,0236~ Adherence foam- sheet DIN 53292 N/mm² 0,24 Dimensional stability at –25° C for 48 h: UNI 8069 % - Thickness variations +0,05 Breadth variations +0,05 Length variations 0 Volume variations +0,10 Dimensional stability at 70° C for 48 h: UNI 8069 % Thickness variations +0,72 Breadth variations -0,30 Length variations -0,20 Volume variations +0,22 Reaction to fire ISO 3582 Burned stroke mm 56 Time of extinction Secondi 82 Combustion speed mm/s 0,68

34 Royal Frigo has always taken into consideration new technological resources. That is the reason why we use the new QR Code system, which allows you to link directly to our website using your smartphone.