Bridge By: Mr. Chung KHChung@interact.ccsd.net Main Materials: - - PowerPoint PPT Presentation

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Bridge By: Mr. Chung KHChung@interact.ccsd.net Main Materials: - - PowerPoint PPT Presentation

Design and Build Your Model Bridge By: Mr. Chung KHChung@interact.ccsd.net Main Materials: Grid paper (12x18) T-pin Pencil (# 2, or 2-H) Wax paper Ruler (metric) Sand paper Cutting tools Bull nose clamp


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SLIDE 1

Design and Build Your Model Bridge

By: Mr. Chung

KHChung@interact.ccsd.net

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SLIDE 2

Main Materials:

  • Grid paper (12”x18”)
  • Pencil (# 2, or 2-H)
  • Ruler (metric)
  • Cutting tools
  • Glues (Elmer’s or

wood)

  • Ceiling tile
  • T-pin
  • Wax paper
  • Sand paper
  • Bull nose clamp
  • ¾ binder clamp
  • Cutting mat
  • 3/32 basswood

(density about .07 gram per 1 inch)

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SLIDE 3
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SLIDE 4

Optional Tools

  • Triple beam

balance

  • Needle file
  • T-Square
  • Safety goggles
  • Compass
  • Torpedo level
  • Dremel tool
  • Blue tape
  • Drafting triangle
  • Tweezers
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SLIDE 5
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SLIDE 6

Know the Rules

  • a. Be able to define in your own

words what the bridge must accomplish b.Limit the bridge weight

  • c. Keep it simple

d.Do not get disqualified!!!!

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SLIDE 7

Start with grid paper Use ruler to establish the center of the bridge

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SLIDE 8

Draw the loading area.

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SLIDE 9

Design the Bridge

  • a. Design the bridge around the loading points

– Plan for extra bracing around load areas

  • b. Choose a truss to use

– Warren – Pratt – Howe – K truss

  • c. Draw the bridge to scale

– Use graph paper – Draw forces – Label everything

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SLIDE 10

Truss Design

  • Warren
  • Pratt
  • Howe
  • K-Truss
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SLIDE 11

Draw the top and bottom of your bridge Locate the point where you can use to build the internal members

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SLIDE 12
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SLIDE 13

Draw the internal members

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SLIDE 14

Draw the two side members to connect the top and bottom of the bridge.

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SLIDE 15

Make the top chord of the bridge thicker by drawing the a second and third lines to product the shape of 1-3 sticks.

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SLIDE 16

Possible top design

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SLIDE 17

Design the top of your bridge. Please note that the sides of the bridge will be longer because of the slope.

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SLIDE 18

Cut and glue the outer members of your bridge Make sure to put wax paper down first!

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SLIDE 19

Glue the vertical members

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SLIDE 20

Glue the diagonal members

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SLIDE 21

Make another truss the same as the first

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SLIDE 22

Here are the trusses ready to build your bridge

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SLIDE 23

Use the T-pins to set up the two trusses

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SLIDE 24

Make sure the two trusses are at 90 degrees with the base.

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SLIDE 25

Look down the two ends to make sure they are 90 degrees with the base

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SLIDE 26

Connect the trusses with cross members

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SLIDE 27

Look down the two ends to make sure the bridge is still at 90 degrees with the base

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SLIDE 28

Add the diagonal members

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SLIDE 29

Check to make sure the bridge still looks good from the two ends

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SLIDE 30

At the bottom cross members

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SLIDE 31

Sand any extra unwanted wood to reduce the mass of the bridge and you are done.

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SLIDE 32

Good Tips

  • Try not to use too
  • glue
  • Practice good craftsmanship
  • Sand extra weight off
  • Be creative
  • Make and test as many bridges as possible
  • Try out different truss design
  • Look around your environment for idea
  • Use Elmer's or wood glue (CA glue dr
  • too fast)
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SLIDE 33

Good Resources

  • http://www.garrettsbridges.com/design/truss

design

  • http://www.jhu.edu/virtlab/bridge/bridge.ht

m

  • http://pghbridges.com/basics.htm
  • http://www.knexusergroup.org.uk/acatalog/K

96168X.pdf

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SLIDE 34

Please give warm thanks to the following people : Paul, Walt, Casey, Tanner,

Charles, Steven, Janet, and Richard, and many others for making

this event very successful every year.

Thanks You For Coming 

See you on March 2, 2013