BMC Formaco BV Cuijkseweg 4 5443 PA Haps The Netherlands T + 31 - - PowerPoint PPT Presentation

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BMC Formaco BV Cuijkseweg 4 5443 PA Haps The Netherlands T + 31 - - PowerPoint PPT Presentation

Nov 11, 2023 506 likes •680 views

BMC Formaco BV Cuijkseweg 4 5443 PA Haps The Netherlands T + 31 (0)88 700 1200 F + 31 (0)88 700 1250 E info@formaco.nl I www.formaco.nl Cooperation w ith specialized factories From the year 1995 onwards Formaco has supplied customers with:

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SLIDE 1

BMC Formaco BV

Cuijkseweg 4 5443 PA Haps The Netherlands T + 31 (0)88 700 1200 F + 31 (0)88 700 1250 E info@formaco.nl I www.formaco.nl

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SLIDE 2

Cooperation w ith specialized factories

From the year 1995 onwards Formaco has supplied customers with:

  • Pre-machined and final machined forgings and castings.
  • Till today there is a cooperation with international factories,

each of which is specialized in certain types of forgings or castings.

  • All materials, testing and control of machining steps can be

executed under a large range of third party companies.

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SLIDE 3

Production capabilities and m aterials

Solutions:

  • Sand and lost wax castings
  • Centrifugal castings
  • Open die forgings
  • Closed die forgings
  • Seamless rolled rings
  • Forged Lifting components
  • Machining & Assembling
  • Surface treatment

Material specifications & grades:

  • Carbon steel
  • Grey iron
  • Stainless steel
  • Ductile iron
  • High alloy steel
  • Non Ferro alloys
  • Tool steel
  • Non standard alloys

Dim ensions + w eights:

  • From < 250 kg till 100 ton unit weight
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SLIDE 4

Market & I ndustries

  • Ship building
  • Ship yards
  • Dredging
  • Ship propulsion
  • Ship applications as lifting
  • Project engineering
  • Steel mills
  • Machine shops
  • Tools shops
  • Food Industry
  • Hydraulic cylinders
  • Gear industry
  • Bridge building
  • Heavy duty gear applications
  • Energy sector
  • Pump manufacturers
  • Off shore applications
  • Turbine industry
  • Wind mill industry
  • Petro chemical industry
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SLIDE 5

Quality is the m ost im portant added value !

Our competences and customer advantages (added value):

  • New tender phase, work in progress, communications, visits
  • Qualification costs and risks
  • Preparation ITP & MP (Inspection Test Plan & Manufacturing Plan)
  • Visiting customer for the commercial and technical reviews
  • Visiting suppliers for monitoring of the process
  • Quality assurance of supplier and action plan for improvement
  • Idem for sub-contractors of the supplier
  • Preparation of contractual obligation vice-versa
  • Preparation of financial structure including assurances
  • Contract award
  • Project management during production
  • Progress reporting
  • Inspection notifications follow up
  • Third party inspection (double) follow up
  • Certification tracking / document control and building Material Record Books
  • Release of goods with final inspections
  • After care, vice versa
  • Warranty issues
  • Culture issues to be absorbed, communications languages and travel distances to be managed
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SLIDE 6

Exam ples – Ship building

  • Production of:
  • Propeller shafts
  • Intermediate shafts
  • Thrust bearing stub pipes
  • Rudder shafts
  • Cylinder and piston heads
  • Connection rods
  • Turbine shafts
  • Piston rods
  • Pinion and gears for reduction units
  • Steel grades:
  • 42CrMo4 (1.7225)
  • C35 (1.0501)
  • C22 (1.0402)
  • S355J2G3 (1.0570)
  • 34CrNiMo6 (1.6582)
  • 16MnCr5 (1.7131)
  • S460QL1 (1.8916)
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SLIDE 7

Exam ples – Project engineering - Mechanical

  • Production of:
  • Pistons, cylinders, mandrels, columns and crosspieces for presses
  • Coupling boxes, extensions, gaskets and cylinders for rolling mills
  • Segments, mandrels and rolls for coiler tape train of rolling mills
  • Mandrels and cylinders for the production of tubes
  • Rolls and axles for cement factories
  • Bushes and yokes for paper mills
  • Shafts, pinions and wheels for gearboxes
  • Crankshafts
  • Steel grades:
  • 30CrMoV9 (1.7707)
  • 18CrNiMo7-6 (1.6587)
  • 35NiCrMo16 (1.2766)
  • 40NiCrMo7 (1.6565)
  • 42CrMo4 (1.7225)
  • 30CrNiMo8 (1.6580)
  • 39NiCrMo3 (1.6510)
  • S355J2G3 (1.0570)
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SLIDE 8

Exam ples – Steel m ills

  • Production of:
  • Rolling mill screw
  • Milling roll chock
  • Mandrel with expansion segments
  • Coiler mandrel
  • Milling rolls
  • Steel grades:
  • S355
  • 42CrMo4 QT
  • 30CrNiMo8 QT
  • GX300CrNiSi 9.5.2
  • GX260CrMoNi 20.2.1
  • GX260CrNi 25.2
  • GX260Cr27
  • GX300CrMo 15.3
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SLIDE 9

Exam ples – Energy sector

  • Production of:
  • Valve bodies for subsea and surface trees
  • Build up propellers
  • Wellheads
  • Stress joints for riser system
  • Structural parts for tension legs platforms
  • Tube sheets, shells, flanges, gates and other forged equipment for

refineries and chemical plants (heat exchangers)

  • Steel grades:
  • Carbon Steel
  • AISI 4130
  • AISI 8630
  • ASTM A182 F22
  • ASTM A182 F91/ 92
  • ASTM A182 F6 NM
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SLIDE 10

Exam ples – Sand Castings

  • Process:
  • Simulation of the casting process (solidification) using software

from Magma

  • Patternshop / toolmaker
  • Moulding with model forms and cores
  • Pouring of the casting
  • Heat treatment
  • Pre Machining
  • Quality control - NDT
  • Repair by welding operations & procedures
  • Final machining
  • Quality control – Dimension check
  • Materials:
  • Carbon steel
  • Grey iron
  • Stainless steel
  • Ductile iron
  • High alloy steel
  • White iron
  • Duplex steel
  • White temper (soft) iron
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SLIDE 11

Exam ples – Closed die forging

  • Production of:
  • Subsea Systems
  • Surface Systems
  • Drilling Systems
  • Flow Control
  • Steel grades:
  • Carbon Steel
  • Stainless Steel
  • Duplex
  • Super Duplex
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SLIDE 12

Exam ples – Seam less rolled forged rings / tubes

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SLIDE 13

Exam ples – Centrifugal Castings ( horizontal & vertical)

  • Stainless steel:
  • CF3M, CF8M, CB7Cu1, CA6NM:
  • GX2CrNiMo19-11-2 , GX5CrNiNb19-11 , GXCrNiMo13-4 , . . .
  • (super) Duplex steel f.e.:
  • GX2CrNiMoN22-5-3 , GX3CrNiMoCu26-6-3 , . . .
  • Inconel 625:
  • NiCr22Mo9Nb
  • Uranus B6:
  • GX1NiCrMoCuN25-20-5
  • Hastelloy C:
  • CW12MW (NiMo18Cr16Fe6W4V)
  • Nickel based
  • Monel 400 (NiCu30Fe3) , CU5MCuC (GX5NiCrMoCuNb42-22)
  • Copper alloys:
  • Bronze f.e.:
  • CuSn12 , . . .
  • Copper Aluminium f.e.:
  • CuAl10Ni , . . .
  • utside Ø

Length

  • utside Ø

Length Short horizontal castings - bushes 80 150 850 1000 Long horizontal castings - bushes 200 1000 1000 4500 Vertical castings - rings 300 200 6000 2500 m inim um m axim um

Dim ensions:

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SLIDE 14

Exam ples – Lifting com ponents

  • Crane hooks, Hook assem blies,

Sheaves, Hook Blocks & types:

  • Nuclear
  • Laminated
  • Offshore
  • Ramshorn
  • Eye hooks
  • Single hooks
  • Dim ensions:
  • Heavy lifting hooks and anchors to 4000 tons

SWL (Safe Working Load)

  • Forged weight of 20.000 kg
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SLIDE 15

Exam ples – Machined & assem bled parts

  • Turning
  • Milling
  • Grinding
  • Drilling
  • Honing
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SLIDE 16