Best of the Betters: 2020 Better Project and 2_Title Slide Better Practice Presentations Wednesday, June 10 11:00 am-12:30 pm ET
Jeff White Ford Motor Company Submit Questions www.slido.com event code #bbsummit then go to room “Best of the Betters”
Ford & DTE’s Central Energy Plant A Private CHP Facility with Local Utility Participation Jeff White, Energy Manager, Ford
Outline Who What Where When WHY HOW 5
Who Ford Motor Company DTE Energy Services Walbridge, PEC, MEP, Solar, Siemens, Rentech, Trane, WadeTrim, DTE Electric John E Green, Motor City Electric, CBI, Commonwealth, Black & Veatch, PIC, etc. 6
What Dearborn Campus Modern Collocate campus in 30,000 Dearborn, MI employees Improve Improve overall reliability efficiency 7
What Utilities Upgrades: New 200 PSI NG Supply Consolidate Electric Supply 8
Where Ford Dearborn REC DTE Dearborn CHP 9
What Project Goals Retiring Elm Street Steam Plant New 40,000 ton-hr New 16,000 New CHP with up to 225 k- thermal ton chilled lb/hr steam water energy storage tank and 34 MW New 156 electricity MMBtu/hr production hot water 10
When 2017 2018 2019 2020 2016 Ford DTE Construction Begins Commercial Energy Selected April 2018 Operation Master January 2017 Date 12/31/19 Planning January 2016 RFP Project Documents Commissioning Process for CEP Executed of CHP Facility May 2016 October 2017 July 2019 11
Why Ensure N+1 reliability for Utilities Use co-design process to ensure Supply: risk mitigation and cost control • Joint review of capital equipment • Improve energy supply resilience selections and overall design • Dual fuel generation to serve the • Outsourced operations to single purpose campus (NG and diesel) entity is built in • Improve campus energy efficiency and • State of the art facility (generation, carbon footprint (70,000 tons of annual renewable energy, integrated controls, carbon emissions reduction) N+1/islanding) 12
How …did the final solution materialize? …did the participants realize value? …is the project structured? 13
How did the final solution materialize? Project activities Preliminary Selection of Load Analyses technical solution DTEES as Develop Energy RFP for third party (Early engagement successful Bidder Current loads – master plan DBOOM structure of engineering – drove incremental future loads PEC, MEP) value engineering Behind-the-meter CHP Facility Utility Meter In-front-of-the-meter CHP Facility Utility Meter 14
How was the final solution structured? The transaction involved collaboration between Ford, DTEE, and DTEES • Steam • Chilled water • Electricity • Hot water • Non-CHP O&M DTE • CHP O&M DTE Energy Services • Electric 1 Electricity for non-CHP * While DTEE was directly involved in the three-way agreements, DTE Gas also supported the project by investing in a 15 new gas main line and infrastructure to serve the CEP and the Dearborn campus
Plant Features 16
Plant Features Solar Titan 130 Gas Turbine Can Produce ~70,000 lbs/hr of steam when running exhaust gases through the HRSG. 17
Plant Features While STG is dispatched the condensing unit can utilize heating hot water return from the Ford campus to generate free hot water. 18
Plant Features 19
Plant Features Chilled water distribution through 42” supply and return lines 20
Plant Features Vilter Gas Compressors 21
Plant Features Thermal Energy Storage 22
Plant Features R-1233zd EcoWise Refrigerant with Ozone Depletion Potential (ODP) 23 of Zero and Global Warming Potential (GWP) of 1.
Plant Features If Ford heating load is below the required cooling load of the STG, excess heat can be rejected to the Cooling Towers via this heat exchanger. 24
Plant Features Piping for chilled and hot water 25
Plant Features Preparation for Future Geothermal Pumps: Header Piping and Valves installed to allow for future geothermal connection while CEP is in operation. 26
Plant Features Digital Twin implementation was engineered and incorporated in this project. 27
Plant Features System Rendering for Future Operation 28
Open for business in December 2019 “Plant at Dusk” 29
Other Highlights Non-CHP features – TES (5 million gallon CW storage (40k Invaluable Lessons learned ton-hours)), steam to HW heat exchangers, geothermal-ready Construction-driven innovations – 3D design, 3D Construction Operational-driven innovations – and 3D validation tools, tip-up GT gantry crane pedestals, ice- panels, modular/skidded melt system equipment, etc. LEED Gold/Platinum – many Digital Twin Operations things make this plant unique 30
Thank You! Jeff White Energy Manager 313-549-6132 jwhite11@ford.com
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