BATCH MANUFACTURING OF INVERTERS AND PLASMA CUTTING MACHINES M A - - PowerPoint PPT Presentation
R E L I A B I L I T Y Q U A L I T Y T R A D I T I O N BATCH MANUFACTURING OF INVERTERS AND PLASMA CUTTING MACHINES M A Y , 2 0 1 4 CONTENTS About the Plant 3 Advantages of the Plant 5 Inverter rectifiers 6 Argon-arc
R E L I A B I L I T Y – Q U A L I T Y – T R A D I T I O N M A Y , 2 0 1 4
About the Plant 3 Advantages of the Plant 5 Inverter rectifiers 6 Argon-arc rectifiers 8 Plasma cutting machines 9 Branches where the PATON brand inverter equipment is applied 10 Advantages of the PATON brand invertor welding equipment 11 Electrodes PATON 12 Dealer networks 17 Trade networks 18 Clients 19 Contacts 20
The Pilot Plant of Welding Equipment of the E.O. Paton Electric Welding Institute was created in 1959 on the base of research-and-development shop on implementation of technologies and equipment developed by the departments of the Institute and the Engineering and Design Department. Cooperation of the Plant and the Institute provides the CIS and European markets with new high quality equipment. The manufacturer gives 5-year guarantee and certificate of conformance on invertor welding machines. The welding machines conform to European standards (EC) and are provided with corresponding certificates.
Batch manufacturing: inverter welding equipment: inverter rectifiers - for manual arc and argon-arc welding at 160 up to 250 A; classical welding equipment: – transformers - for electric-arc welding at 250 up to 400 A, – semi-automatic machines - for manual welding at 150 up to 650 A, – rectifiers - for electric-arc welding at 300 up to 5000 A.
World-known brand National manufacturer Close cooperation with the E.O. Paton Electric Welding Institute Equipment on the basis of new scientific development work, since 1959 The Plant’s own service center European certification Conformity to the standards of Ukraine Wide range of welding inverters The Plant’s own production facilities Batch manufacture of welding inverters during more than 10 years
UA
Intended for manual arc with electrodes of 3 – 6 mm diameter and argon-arc welding 4 types of rated welding current 2 series of welding machines – Standard and Professional Electrode holder ABICOR BINZEL DE 2200 as a set ARC-120S ARC-160S ARC-200S ARC-250S ARC-160Р ARC-200Р Standard – for solving domestic tasks Professional – for solving industrial tasks
Title ARC -120S ARC -160S ARC -160P ARC -200S ARC -200P ARC -250S Diameter of electrode, mm 3 4 4 5 5 6 Operating supply voltage, V 220 220 220 220 220 220 Rated consumption current , A 15 20,5 18..21 26,5 25..28 35 Rated welding current, А 120 160 160 200 200 250 Peak acting current at manual arc welding, А 160 215 215 270 270 335 Duration of load (DL) 45% / 120А 45% / 160А 70% / 160А 45% / 200А 70% / 200А 45% / 250А 100% / 80А 100% / 105А 100% / 134А 100% / 135А 100% / 167А 100% / 168А Voltage variation limits of supply network, V 170-260 170-260 160-260 170-260 160-260 170-260 Welding current control limits, A 5-120 7-160 7-160 10-200 10-200 12-250 Contact-free arc lighting unit (oscillator) no no no no no no «Hot-Start» function at manual arc welding auto auto manual auto manual auto «Arc-Force» function at manual arc welding
manual
manual
«Anti-Stick» function auto auto auto auto auto auto Supply network overvoltage protection unit available available available available available available Open-circuit voltage derating unit at manual no no
no
no arc welding Open-circuit voltage at manual arc welding, V 96 96 12 / 96 96 12 / 96 96 Rated input, kWA 3,2 4,5 from 4,0 5,8 from 5,5 7,6 Maximum power consumption, kWA 4,4 5,9 from 5,0 7,7 from 6,6 10,0 Efficiency, % 92 92 92 92 92 92 Cooling forced forced forced forced forced forced Overall dimensions, mm – length 280 302 345 345 365 365 – width 110 110 110 110 140 140 – height 250 250 250 250 270 270 Welding machine weight, kg 5,4 6,0 6,5 6,5 7,5 7,6
Intended for argon-arc and manual arc welding with electrodes of 4 and 5 mm diameter 2 types of rated welding current The Standard welding machines series – for solving domestic tasks Torch ABITIG BINZEL 26 as a set TIG-160S TIG-200S
Title TIG-160S TIG-200S Diameter of electrode, mm 4 5 Operating supply voltage, V 220 220 Rated consumption current , A 20,5 26,5 Rated welding current, А 160 200 Peak acting current at manual arc welding, А 215 270 Duration of load (DL) 45% / 160А 45% / 200А 100% / 105А 100% / 135А Voltage variation limits of supply network, V 170-260 170-260 Welding current control limits, A 7-160 10-200 Contact-free arc lighting unit (oscillator) available available «Hot-Start» function at manual arc welding auto auto «Arc-Force» function at manual arc welding
«Anti-Stick» function auto auto Supply network overvoltage protection unit available available Open-circuit voltage derating unit at manual no no arc welding Open-circuit voltage at manual arc welding, V 96 96 Rated input, kWA 4,5 5,8 Maximum power consumption, kWA 5,9 7,7 Efficiency, % 92 92 Cooling forced forced Overall dimensions, mm – length 302 345 – width 110 110 – height 250 250 Welding machine weight, kg 6,2 6,8
CUT-40 S is designed for metal cutting by plasma arc in the airstream in current up to 40A. Built-in overvoltage and undervoltage protection unit. Due to the built-in unit of contact-free lighting of arc and indirect arc, the most complex process in the cutting - the moment of formation of the main cutting jet of plasma and the transition to the operating mode of cutting - is facilitated considerably. Cutting torch ABICUT BINZEL 75 as a set. CUT-40S
Title CUT-40 S Operating supply voltage, V 220 Nominal consumption current, A 23 Nominal cutting current, A 40 Duration of load(DL), % 60% at 40А 100% at 30A Voltage variation limits of supply network, V 180 - 260 Cutting current range, A 2 – 40 Maximal thickness of cut metal, mm 8 Working air pressure range, MPa 0,2-0,4 Contact-free arc lighting unit (oscillator) available Indirect arc available Open-circuit voltage, V no Voltage of plasma lighting, V 240 Nominal power consumption, kWt 5,0 Maximum power consumption, kWt 5,5 Efficiency, % 90 Cooling forced Category temperature range, °С
Overall dimensions, mm - lenght 365
140
270 Weight, kg 8,0
BRANCHES WHERE THE PATON BRAND INVERTER EQUIPMENT IS APPLIED
Shipbuilding Construction Gas industry Fleets and mechanical-repair departments Housing and communal services and domestic sector
5-year warranty Stable welding parameters Full kitting Quality welding accessories Work in the temperature range
welding parameters Work with undervoltage networks, with voltage from 160 V High performance factor – more than 90 %
Argon-arc inverters (TIG): Inbuilt gas valve, pre- and post-gas functions Contactless arc lighting Torch Abikor Bintsel Inverter rectifiers (ARC) Professional series: Protection class IP 33 Inbuilt open-circuit voltage drop unit Increased duty cycle Controlled "Arc afterburning" and "Hot start" functions
ADVANTAGES OF THE PATON BRAND INVERTOR WELDING EQUIPMENT
5 years
warranty All-purpose electrodes are intended for manual arc welding of ordinary and critical constructions made of low-carbon steel grades with contents of carbon not exceeding 0.25 % of all groups and grades of killing. The electrodes are recommended to use for welding
The ELIT “PATON” electrodes were created to replace electrodes of the grades: MR-3, ANO-4, OZS-4, OZS-12, ANO-21 and ANO-36 and significantly excel the above in welding and processing characteristics. The ELIT electrodes are the best quality among electrodes
The electrodes are not sensitive to rust and other surface contamination of metal, they provide perfect forming of weld metal and spontaneous separability of solidified slag. Fine-grain structure of deposited metal distinctive for the electrodes allows welding of face joints with no need of further mechanical treatment. The main properties of the ELIT electrodes also include: instantaneous arc excitation at primary and secondary lighting, stable arcing in different attitude positions and at alternating distance between the electrode and a workpiece surface, low sputtering of electrode metal, even melting of electrode coating. Another characteristic feature of the electrodes is low quantity and intensity of aerosol escape during welding which allows welding in closed areas without special ventilation facilities. High arcing stability at low currents allows use of low-capacity small sources of welding current with open-circuit voltage not exceeding 50 V. The electrodes are suitable for welding on alternating or direct current of any polarity.
ELIT all-purpose electrodes
Diameter, mm Down position Vertical position Overhead position Current, A 3 80 – 120 140 – 180 80 – 110 130 –140 80 – 110 130 – 160 4
Electrodes PATON ANO-4 The electrodes are intended for manual arc welding of ordinary and critical constructions made
the DSTU 2651/GOST 380-2005 (St 0, St 1, St 2, St 3 …. St 10, St 20 and other), all groups (А, B, C) and deoxidizing grades (rimmed steel, balanced steel, killed steel) in conformity with the GOST 380-94 and the GOST 1050-88 (05 rimmed steel, 08 rimmed steel, 08 balanced steel, 08, 10 rimmed steel, 10 balanced steel, 10, 15 rimmed steel, 15 balanced steel, 15, 20 rimmed steel, 20 balanced steel, 20). The electrodes are used for welding of angle joints, butt-welded joints, lap-welded joints of metal
Also used for welding of antirotational junctions of water pipelines. The electrodes are intended for work with alternating current from welding apparatus at
3 100 – 140 170 – 210 190 – 270 210 – 330 90 – 110 140 –150 150 –170 170 – 200 100 – 120 140 – 170 – – 4 5 6 Diameter, mm Down position Vertical position Overhead position Current, A
Electrodes PATON ANO-21 The electrodes are intended for manual arc welding of ordinary and critical constructions made
the DSTU 2651/GOST 380-2005 (St 0, St 1, St 2, St 3 …. St 10, St 20 and other), all groups (А, B, C) and deoxidizing grades (rimmed steel, balanced steel, killed steel) in conformity with the GOST 380-94 and the GOST 1050-88 (05 rimmed steel, 08 rimmed steel, 08 balanced steel, 08, 10 rimmed steel, 10 balanced steel, 10, 15 rimmed steel, 15 balanced steel, 15, 20 rimmed steel, 20 balanced steel, 20). The electrodes are used for welding of angle joints, butt-welded joints, lap-welded joints of metal
The electrodes are used for welding of antirotational junctions of water pipes and low pressure gas pipelines as well as for welding of metal` root seam. The electrodes are intended for work with alternating current from welding apparatus at
3 90 – 140 160 – 210 190 – 270 80 – 110 130 – 140 150 – 170 100 – 130 140 – 180 – 4 5 Diameter, mm Down position Vertical position Overhead position Current, A
Electrodes PATON ANO-36
The electrodes are intended for manual arc welding of ordinary and critical constructions made of low-carbon brands of steel with contents of carbon not exceeding 0,25% in conformity with the DSTU 2651/GOST 380-2005 (St 0, St 1, St 2, St 3 …. St 10, St 20 and other), all groups (А, B, C) and deoxidizing grades (rimmed steel, balanced steel, killed steel) in conformity with the GOST 380-94 and the GOST 1050-88 (05 rimmed steel, 08 rimmed steel, 08 balanced steel, 08, 10 rimmed steel, 10 balanced steel, 10, 15 rimmed steel, 15 balanced steel, 15, 20 rimmed steel, 20 balanced steel, 20). The electrodes are used for welding of angle joints, butt-welded joints, lap-welded joints of metal of 2 to 15 mm thickness. The electrodes are used for welding of antirotational junctions of water pipes and low pressure gas pipelines as well as for welding of metal` root seam. With these electrodes it is possible to weld at down to the limit low current – are perfectly suitable for work with domestic networks. Developed for domestic use. The electrodes are intended for work with alternating current from welding apparatus at open-circuit voltage of not less than 50 V and direct current of any polarity.
3 80 – 140 130 – 190 80 – 100 130 – 140 100 – 120 140 – 180 4 Diameter, mm Down position Vertical position Overhead position Current, A
Electrodes PATON UONI 13/55 The electrodes are intended for welding of specially critical constructions made of carbon steel (of the types 0,8 20, 20L, St3 … etc.) and low-alloyed steel (of the types 16 GS, 09 G2S), S235-S355, P235-P355, E 295 (in conformity with EN 10027-1, EN 10028-2, EN 10028-3). The electrodes are applied in cases when the weld metal is subject to urgent requirements concerning plasticity and impact toughness, in particular, when work is performed in low temperature conditions. These electrodes are allowed for welding of specially critical constructions working under dynamic load in the conditions of negative temperatures (up to -40 0С); vessels working under pressure; metal structures in shipbuilding. Welding of metal of 3 to 30 mm thickness. The electrodes may be used for welding-up casting defects. The electrodes are intended for work at direct current of reversed polarity. The welding shall be performed by a short arc or by way of leaning on purified edge of a weld with voltage of 23-27 V. The UONI 13/55 electrodes are sensitive to porosity at availability of rust and oil at edges of welded parts as well as at extension of arc.
3 80 – 100 130 – 160 70 – 900 130 –140 70 – 90 130 – 140 4 Diameter, mm Down position Vertical position Overhead position Current, A
Ukraine: All regions; More than one hundred sales outlets. Russia: North-West region: Saint-Petersburg and Leningrad region, Velykyi Novgorod, Pskov; Central region: Moscow and Moscow region, Tula and Tula region, Voronezh, Belgorod; Privolzhskiy region: Orenburg, Naberezhnyje Chelny, Izhevsk, Kazan, Perm, Cheboksary, Penza, Samara, Engels; Urals region: Yekaterinburg; Siberia region: Krasnoyarsk, Novosibirsk, Omsk, Barnaul; South region: Krasnodar, Rostov-na-Donu, Volzhskiy.
Ukraine: Epitsentr Novaya Liniya OLDI Russia: STD «Petrovich»
PILOT PLANT OF WELDING EQUIPMENT OF THE E.O. PATON ELECTRIC WELDING INSTITUTE Ukraine Sales Department: 66 Novopirogovskaya Str., Kiev 6603045 Tel./fax: +38 (044) 259 4000 Showroom and Store: 5 Ivana Kudri Str., Kiev 01042 Tel./fax: +38 (044) 529 0501 www.paton.ua REPRESENTATIVE OFFICE OF THE PATON PLANT OF WELDING EQUIPMENT IN RUSSIAN FEDERATION Russian Federation Office 526, 5th floor, Letter "Ф", 7 Torphyanaya Doroga Str.,
tel.: +7 (812) 648 1246 www.patonwelding.ru