SLIDE 1
CSIC - Construction Scotland Innovation Centre
Automation Technologies
29.05.18 Automation Technologies / Michael Marschall 2
Automation Technologies YOUR SOLUTION CSIC - Construction Scotland - - PowerPoint PPT Presentation
Automation Technologies YOUR SOLUTION CSIC - Construction Scotland - - PowerPoint PPT Presentation
CSIC - Construction Scotland Innovation Centre Tuesday 29 th May 2018 Automation Technologies YOUR SOLUTION CSIC - Construction Scotland Innovation Centre Automation Technologies 01 About WEINMANN 02 Solutions for timber frame construction
SLIDE 2
SLIDE 3
Structure of the DÜRR Group
29.05.18 Automation Technologies / Michael Marschall 3
HOMAG Group AG Dürr Systems AG Carl Schenck AG Paint and Final Assembly Systems Application Technology Measuring and Process Systems
Dürr AG
Woodworking Machinery and Systems
SLIDE 4
Worldwide production, sales and service network
29.05.18 Automation Technologies / Michael Marschall 4
HOMAG Group worldwide
Production sites Sales and service companies and partners
SLIDE 5
WEINMANN history
29.05.18 Automation Technologies / Michael Marschall 5
1985
Foundation
1993
First fully automated CAD-controlled production line
1998
Integration into the HOMAG Group
2000
Market leader in production lines for the prefab industry
2002
First carpentry machine with tool change and 5-axis technology
2014
5.000 machines worldwide
2017
First robot application in prefab house construction
SLIDE 6
The complete timber work range
29.05.18 Automation Technologies / Michael Marschall 6
Beam processing & pre-cut Element manufacturing Solid wood & panel processing Handling & storage
SLIDE 7
House construction process chain
29.05.18 Automation Technologies / Michael Marschall 7
SLIDE 8
Modern timber frame construction
§ Solution for the entire logistics process: from raw wood to the loading of the elements § Machinery for the pre-production in modular construction § Capacity tailored from 10 to 1.000 houses/a with modular extension possibility § Professional service for the complete process and production planning § Sophisticated products and wide variety of materials - customers’ requirement constantly
growing
29.05.18 Automation Technologies / Michael Marschall 8
SLIDE 9
Modern off-site timber frame construction
Advantages of prefabricated timber frame houses:
§ Fast and easy construction § Cost savings § Higher quality § Energy efficient § Weather proof § Safer and cleaner building site § Prefab construction – a smart investment for the future!
29.05.18 Automation Technologies / Michael Marschall 9
SLIDE 10
Modern off-site timber frame construction
§ Timber frame elements are produced in the factory § Indoor conditions guarantee the correct and high quality of the constructions § Prefabricated elements may include windows, insulation and inner and outer finishing as well as plumbing and conduits
§
Insulated and closed floor panels
§
Open or closed wall panels (panel size up to 13 m)
§
Closed roof panels and ceiling elements
29.05.18 Automation Technologies / Michael Marschall 10
SLIDE 11
Modular construction
§ Modularisation: fixed number of standard elements can be combined to different variations § Mobile: fast and easy assembly at another position § High prefabrication degree § Short production and assembly times § Low material and assembly costs § Minimum construction times
29.05.18 Automation Technologies / Michael Marschall 11
SLIDE 12
Modular construction – production process
29.05.18 Automation Technologies / Michael Marschall 12
Roof and ceiling production Wall production Assembling of the modules in the hall Assembling at the construction site
SLIDE 13
Offsite manufacturing – production layout
29.05.18 Automation Technologies / Michael Marschall 13
SLIDE 14
Birkeland (Norway)
§ Cutting of I-beams and solid wood § Performance up to 3 m/min § Highlights:
§
Fully automated feeding
§
Fully automated stacking and destacking
29.05.18 Automation Technologies / Michael Marschall 14
SLIDE 15
CCG (UK)
§ Capacity: 750 houses / year / shift § Production line for closed wall elements
29.05.18 Automation Technologies / Michael Marschall 15
SLIDE 16
Blueprint Robotics (USA)
§ Capacity: 450 houses / year / shift § First multifunction bridge for the fully automated blow-in of loose insulation material § Loading carriage for the handling of complete wall element packages § First fully automated production line for closed elements in USA § Integrated production management system
29.05.18 Automation Technologies / Michael Marschall 16
SLIDE 17
Fully automated insulation of loose insulation material
§ High level of efficiency due to the fast and even insertion of the insulating material without an operator § Work processes become more pleasant as the volume of dust is significantly reduced for the employees § Significant material savings as no waste material is produced § Simplification of warehouse management § Quality assurance due to seamless documentation and verifiable fill quantities
29.05.18 Automation Technologies / Michael Marschall 17
SLIDE 18
Integrated robot technology
§ Innovative production cell with
§ BEAMTEQ B-660 carpentry machine
with fully automated feed
§ Random storage system for the
processed studs
§ FRAMETEQ F-700 frame work station
with integrated robot § Takes flexibility, precision and speed to a whole new level § Fully automated insertion of studs at any angle
29.05.18 Automation Technologies / Michael Marschall 18
SLIDE 19
Beam processing with fully automated feeding
Feeding portal with vertical store
§ Raw material is automatically fed from the
raw material stack and stored into the individual material slots
§ The beams are then picked up and fed to
the BEAMTEQ B-660
§ High level of performance due to the
continuous material supply and automatic stack formation
§ Consistent production flow, just-in-time
production and minimization of warehouse stock
29.05.18 Automation Technologies / Michael Marschall 19
SLIDE 20
Digitization in timber frame production
§ Using data from planning phase with architect through CAD and direct transfer to the CNC production machines § Future using of RFID tags could make timber frame elements identifiable and the full history is available § Useful information for the erection and the assembly of the house on-site e.g. positioning and details of the element § The facility management using the data for later maintenance and renovation
29.05.18 Automation Technologies / Michael Marschall 20
SLIDE 21
Digitization in timber frame production
Basic data transfer to CNC production equipment § CAD design of the elements § CAD/CAM or EasyRun to create the data files § Basic data flow from CAD/CAM or Easy run via network to each machine § Manual loading of the data for each element file according to the production list by the operators
29.05.18 Automation Technologies / Michael Marschall 21
CAD/CAM Easy run
.wup or .btl
CNC machines
SLIDE 22
Digitization in timber frame production
Advanced & smart data transfer with production management system
§ CAD design of the elements § CAD/CAM Interface to Process/Production Management system § Definition of routes for each element type § Control of production files § Automatic preparation of the production list § Communication with the stations (single production machines)
29.05.18 Automation Technologies / Michael Marschall 22
SLIDE 23
tapio – Industry 4.0
tapio analyses and visualizes § Tapio combines the available data and evaluates how to optimize § Production data gets more transparent § Monitoring from any place is possible
29.05.18 Automation Technologies / Michael Marschall 23
SLIDE 24
Example Lindbäcks (Sweden)
29.05.18 Automation Technologies / Michael Marschall 24
SLIDE 25
Example Regnauer (Germany)
29.05.18 Automation Technologies / Michael Marschall 25
SLIDE 26
Example Bien-Zenker (Germany)
29.05.18 Automation Technologies / Michael Marschall 26
SLIDE 27
Example Bien-Zenker (Germany)
29.05.18 Automation Technologies / Michael Marschall 27
SLIDE 28